Kioti KL135 User manual

Warranty Coverage :
DAEDONG, Industrial Co., Ltd DAEDONG Tractor Division, herein referred to as DAEDONG, undertakes to replace or repair any part of
a DAEDONG loader where damage has been proven to be caused by defects in material or workmanship.
This Warranty is valid for a period of 1 year from the date of the original retail sale. Parts replaced or repaired under the terms of this War-
ranty are guaranteed only until the original warranty expires. Warranty only applies to the original purchaser.
It is further understood and agreed that the defect should be immediately reported to the Selling Dealer. The Selling Dealer will generally
perform Warranty repairs or replacements and the Purchaser shall deliver the DAEDONG loader to the Dealer’s place of business for re-
pair.
The obligation of DAEDONG to the Purchaser under this Warranty is limited to the repair or replacement of defective parts by an autho-
rized DAEDONG dealer. Repair or replacement in accordance with this Warranty shall constitute fulfillment of all liabilities of DAEDONG
and the Selling Dealer in respect to DAEDONG loader.
There are no warranties beyond those which expressly appear herein. Any implied warranty of merchantability or fitness for a
particular purpose is specifically excluded here from.
WARRANTY CONDITIONS
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Warranty Provisions :
DAEDONG’S liability under this warranty is subject to the observance by the Purchaser of the following provisions:
1. The purchaser shall at all times in the operation of any DAEDONG Product, use those brands and grades of lubricating oils, lubricants
or fuel and spare parts officially approved by DAEDONG.
2. The DAEDONG loader shall have been used in accordance with the procedures specified in the Operator’s Manual. This Warranty
does not extend to damage resulting from misapplication, abuse, misuse, failure to preform maintenance, negligence, fire, accidents or
changes or faulty mounting carried out by the Purchaser. When making a Warranty exchange of parts, the Purchaser shall compensate
DAEDONG for the time that the parts have been used if they have been exposed to extreme wear.
3. Compensation is not paid for physical harm, deadlock, resulting damages or other losses.
4. To obtain warranty service, the Purchaser must (1) report the product defect to an authorized DAEDONG dealer and request repair
within the applicable warranty term and (2) present evidence of purchase.
5. The Warranty shall be void if the DAEDONG loader has been altered or repaired outside of a DAEDONG dealership or travel of dealer
personnel to customer location for Warranty repair. The customer shall also pay any premium for overtime labor requested by the deal-
ership
6. Temporary repairs or additional costs due to the work being performed after normal working hours will not be compensated.
7. The above warranty is in lieu of all other warranties on DAEDONG’S behalf and neither party assumes any other liability in connection
with DAEDONG’S Products.
8. Any dispute arising between DAEDONG and the Purchaser concerning the liability of DAEDONG under this warranty shall be subject
to the laws of the State of North Carolina.
Right To Make Design and Product Changes:
DAEDONG reserves the right to make changes in the design and other changes in its DAEDONG Products at any time without incurring
any obligation with respect to any product previously ordered, sold or shipped.
WARRANTY CONDITIONS
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SIGNS DESCRIPTION
CAUTION
This safety symbol indicates important safety messages in this manual. When you see this
symbol, carefully read the message that follows and be alert to the possibility of personal in-
jury or death.
WARNING This mark indicates potentially hazardous situation which, if not observed, may result in death
or moderate injury.
IMPORTANT This mark indicates emphasis on notable characteristics in working procedures or information
on working procedures and technology for convenient use.
NOTE This mark indicates general comments or notes.
PLEASE NOTE
Make sure all potential operators of this equipment review this manual and all safety messages con-
tained within.
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CONTENTS I
1. SAFETY PRECAUTIONS ......................................................
2. SAFETY DECALS .................................................................
3. LOADER SPECIFICATIONS .................................................
4. INTRODUCTION....................................................................
5. TRACTOR PREPARATION....................................................
6. LOADER OPERATION ..........................................................
7. LOADER REMOVAL .............................................................
8. LOADER MOUNTING............................................................
9. LUBRICATION AND MAINTENANCE ..................................
10. TROUBLESHOOTING ...........................................................
11. HYDRAULIC SYSTEM SCHEMATIC ...................................
12. TORQUE TIGHTENING CHARTS .........................................
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CONTENTS II
13. PARTS ILLUSTRATIONS....................................................
13.1 QUICK ATTACHMENT & BUCKET (EURO ISO) ...................... 13-4
13.2 4IN1 BUCKET ASSEMBLY (EURO ISO)................................... 13-6
13.3 FRONT GRILL ASSEMBLY (Optional)..................................... 13-10
13.4 BEARING BOX ASSEMBLY...................................................... 13-12
13.5 BOOM ASSEMBLY.................................................................... 13-14
13.6 BOOM HYDRAULIC ASSEMBLY.............................................. 13-18
13.7 BOOM HYDRAULIC ASSEMBLY (4IN1 STD.).......................... 13-22
13.8 AUXILIARY HYDRAULIC DEVICE (OPTION) ........................... 13-28
13.9 HANESS ASSEMBLY ................................................................ 13-32
13.10 IN-OUT HOSE FITTING ASSEMBLY (ROPS TYPE)............... 13-34
13.11 IN-OUT HOSE FITTING ASSEMBLY (CABIN KIT TYPEⅡ) ... 13-36
13.12 BOOM CYLINDER ASSEMBLY .............................................. 13-38
13.13 BUCKET CYLINDER ASSEMBLY – LH.................................. 13-40
13.14 BUCKET CYLINDER ASSEMBLY – RH ................................. 13-42
14. LOADER INSTALLATION ..................................................
15. INDEX..................................................................................
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1. SAFETY PRECAUTIONS
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1-2 KL135
Understand that your safety and the safety of other persons is
measured by how you service and operate this loader. Know the
position and operations of all controls before you try to operate.
Make sure you check all controls in a safe area before start-
ing.
Read this manual completely and thoroughly and make sure
you understand all controls. All equipment has a limit. Make sure
you are aware of the stability and load characteristics of this loader
before you begin operation.
The safety information given in this manual does not replace any
safety codes, insurance needs, federal, state and local laws. Make
sure your machine has the correct equipment required by your lo-
cal laws and regulations.
SAFETY SAFETY PRECAUTIONS
Before starting the engine of your tractor, make sure all operation
controls are in park lock or neutral position.
Operate controls only when seated in the operator’s seat.
Equip your tractor with a ROPS cab or frame for your protection.
See your tractor operator’s manual for correct seat belt usage.
A frequent cause of personal injury or death is persons falling off
and being run over. Do not permit others to ride on your tractor.
Only one person, the operator, should be on the machine when it
is in operation.
Before leaving the tractor, stop the engine, put all controls in neu-
tral, engage the parking brake and remove the key from the igni-
tion.
When using remote hydraulic tractor valves on some tractors, the
loader lift and dump cylinders will continue moving unless the con-
trol levers are manually returned to neutral, or until relief pressure
is reached at the ends of piston strokes. Observe the bucket move-
ment and maintain control with the control levers.
Stop the loader arms gradually when lowering or lifting loads.
Stay off of slopes too steep for safe operation. Shift down before
you start up or down a hill with a heavy load. Avoid “free wheeling”
CAUTION
This safety alart symbol indicates important safety mes-
sages in this manual. When you see this symbol, care-
fully read the message that follows and be alert to the
possibility of personal injury or death.
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SAFETY PRECAUTIONS 1-3
Travel speed should be such that complete control and machine
stability is maintained at all times. Where possible, avoid operation
near ditches, embankments and holes. Reduce speed when turn-
ing, crossing slopes, and on rough, slick or muddy surfaces.
Never use your hand to check for suspected leaks under pressure.
Use a piece of cardbord or wood for this purpose. Escaping hy-
draulic oil or diesel fuel leaking under pressure can have sufficient
force to penetrate the skin and cause infection or serious injury,
seek medical attention immediately.
To prevent personal injury, relieve all pressure before disconnect-
ing fluid lines.
Before applying hydraulic pressure, make sure all hydraulic con-
nections are tight and components are in good condition.
Contact with overhead power lines can cause severe electrical
burn or death from electrocution.
Make sure there is enough clearance between raised equipment
and overhead power lines.
Add recommended rear tire liquid weight or rear wheel weights for
increased stability.
A loader attachment should be transported in a low position at slow
ground speeds. Make turns slowly and use the tractor brakes cau-
tiously. A loaded attachment in the raised position alters the center
of gravity location of the machine and increases the possibility of
mishaps.
Do not stand, walk or work under a raised loader or attachment un-
less it is securely blocked or held in position. Accidental movement
of a control lever or leak in the hydraulic system could cause the
loader to drop, or attachment to dump, causing severe injury.
Make sure all parked loaders on stands are on a hard level surface
with all safety devices engaged to prevent loader from falling and
being damaged or injuring someone.
When using a loader, be alert of bucket position at all times. Load-
er in raised position with bucket rolled back can dump material on
tractor causing damage or injury to tractor and / or operator.
Always park loader with bucket attached to loader.
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2. SAFETY DECALS
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2-2 KL135
SAFETY DECALS
Safety Decal Locations
Care of Safety Decals.
1. Keep safety decals clean and free of obstructing material.
2. Clean safety decals with soap and water and dry with a soft cloth.
3. Replace damaged or missing safety decals with new decals from your DAEDONG Dealer.
4. If a component with a safety decal(s) affixed is replaced with a new part, make sure new safety decal(s) are attached in the same
location(s) as the replaced components.
5. Mount new safety decals by applying on a clean dry surface and pressing air bubbles to outside edges.
Warning decals 3102E-00001, located on the left hand Mid-Mount and Warning Decal 3102E-00002, 3102E-00003 located on
the loader right hand Mid-Mount are visible when getting on tractor.
(1) Part No : 3101E-00001 (2) Part No : 3101E-00813 (3) Part No : 3102E-00001
IMPORTANT
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SAFETY DECALS 2-3
(4) Part No : 3102E-00003 (5) Part No : 3102E-00002 (6) Part No : 3104E-00030
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3. Loader SpecificationS
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3-2 KL135
Loader Model
Tractor Model
R
E
A
B
C
J
H
F
L
M
N
130O301A
G
Loader SpecificationS
KL135
CK30
Specifications and design are subject to change without prior notice.
352O301A
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LOADER SPECIFICATIONS 3-3
A Maximum Lift Height 2440 mm 96.1 in.
B Clearance with Attachment Level 2150 mm 84.7 in.
C Clearance with Attachment Dumped 1669 mm 65.7 in.
D Reach at Maximum Height 45°471 mm 18.5 in.
E Maximum Dump Angle 61 degree
F Reach with Attachment on Ground 1897 mm 74.7 in.
G Attachment Rollback Angle 42 degree
H Digging Depth Below Grade 211 mm 8.3 in
J Overall Height in Carry Position 1371 mm 54.0 in.
L Depth of Attachment (to back of inner shell) 591 mm 23.3 in.
M Height of Attachment 559 mm 22.0 in.
N Depth of Attachment (to pivot pin) 768 mm 30.2 in.
S Lift Capacity to Full Height at Pivot Pins 436 kgf 959.2 lbs
T Breakout Force at Pivot Pins 857 kgf 1885.4 lbs
Lift Cylinder ø 50 mm X 612 mm 1.97 X 24.09 in.
Bucket Cylinder ø 50 mm X 780 mm 1.97 X 30.70 in.
Bucket Width 1524 mm 60 in.
Bucket Weight 112 kg 246.4 lbs
Approx. Weight (without Bucket) 302.2 kg 664.84 lbs
Bucket Capacity 0.27m2 (0.20 m2) 9.53 cu.ft (7.06 cu.ft)
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