Power Pro PP25TKO-1 User guide

Original Instruction Manual
Log Splitter Model
PP25TKO-1, PP25THO-1, PP30TKO-1,
PP35THO-1, PP35TKO-1 ..........................2
Manuel d’instruction d’origine
Fendeuse de bûches modèle
PP25TKO-1, PP25THO-1, PP30TKO-1,
PP35THO-1, PP35TKO-1 .........................38
Manual de instrucciones original
Modelo de cortadora de troncos
PP25TKO-1, PP25THO-1, PP30TKO-1,
PP35THO-1, PP35TKO-1 .........................74
TM

2
SAFETY MESSAGES AND SYMBOLS
Safety Messages and Symbols
WARNING: Read and thoroughly understand all instructions in this manual and on safety decals before assembling or
operating this log splitter. Failure to do so may cause serious injury or death. Do not allow anyone to operate this log splitter
who has not read this manual. As with all power equipment, a log splitter can be dangerous if assembled or used improperly.
Do not operate this log splitter if you have any questions concerning safe operation. To get answers to any questions, call
our technical support department at 1-800-525-8322.
Explanation of Warning Levels
This section contains safety information for the PowerPro Log Splitters. This manual contains WARNINGS, CAUTIONS, and
NOTES that are applicable for the safe operation of the machine.
This is a safety alert symbol. It is used to alert you to potential physical injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER
Indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates a potential situation exists which, if not avoided, may result in damage to your log splitter or property.
Serial Number Label Location: Tank Plate Below Beam
Record the information below for future reference.
Model No ______________________________________________________________________________________
Date of Purchase ________________________________________________________________________________
Serial No. ______________________________________________________________________________________
Place of Purchase _______________________________________________________________________________

3
SAFETY MESSAGES AND SYMBOLS
© 2020 Blount, Inc. Pricing and specifications subject to change without notice. All rights reserved.
PowerPro™is a trademark of Blount, Inc. in the United States and/or in other countries.
Table of Contents
Safety Messages and Symbols . . . . . 2
Explanation of Warning Levels . . . . . . . . . .2
Specifications . . . . . . . . . . . . . . . 4
Introduction . . . . . . . . . . . . . . . . 5
Safety Information . . . . . . . . . . . . 6
Towing Safety . . . . . . . . . . . . . . . . . .6
Intended Use . . . . . . . . . . . . . . . . . . .7
Personal Protective Equipment . . . . . . . . .7
General Safety . . . . . . . . . . . . . . . . . .7
Work Area . . . . . . . . . . . . . . . . . . . .8
Preparation of the Log . . . . . . . . . . . . . .8
Operation of the Log Splitter . . . . . . . . . . .8
General Repair . . . . . . . . . . . . . . . . . .9
Hydraulic Safety . . . . . . . . . . . . . . . . 10
Fire Prevention . . . . . . . . . . . . . . . . .10
Spark Arrester . . . . . . . . . . . . . . . . . 11
Safety Decals . . . . . . . . . . . . . . .12
Assembly Instructions . . . . . . . . . .16
Operating Instructions . . . . . . . . . .24
Hydraulic Oil Recommendation . . . . . . . . 24
Engine Oil Recommendations . . . . . . . . . 24
Operating the Log Splitter . . . . . . . . . . . 24
Log Splitter Setup . . . . . . . . . . . . . . . 24
Log Splitter Operation – Horizontal Position . . 26
Log Splitter Operation – Vertical Position . . . 28
Towing . . . . . . . . . . . . . . . . . . . . . 29
Maintenance . . . . . . . . . . . . . . . . . . 29
Replacement Parts . . . . . . . . . . . .30
Beam Assembly . . . . . . . . . . . . . . . . 30
Wheel Assembly . . . . . . . . . . . . . . . . 31
Tank Assembly . . . . . . . . . . . . . . . . . 32
Motor Assembly . . . . . . . . . . . . . . . . 33
Tongue Assembly . . . . . . . . . . . . . . . 34
622492 Hardware Kit for 25T & 30T
622549 Hardware Kit for 35T . . . . . . . . . 35
Limited Warranty . . . . . . . . . . . . .36

4
SPECIFICATIONS
Specifications
Model No. PP25TKO-1 PP25THO-1 PP30TKO-1 PP35THO-1 PP35TKO-1
Engine Kohler SH265
196cc
Honda GX200
200cc
Kohler SH265
196cc
Honda GX270
270cc
Kohler CH36
277cc
Maximum
Splitting Force*
25 Tons 25 Tons 30 Tons 35 Tons 35 Tons
Cycle Time* 11.2-seconds 11.2-seconds 12.9-seconds 12.7-seconds 12.7-seconds
Pump 2-stage, 14 GPM 2-stage, 14 GPM 2-stage, 14 GPM 2-stage, 17 GPM 2-stage, 17 GPM
Cylinder 4" x 24" with
1.75" inner rod
diameter
4" x 24" with
1.75" inner rod
diameter
4.5" x 24" with
1.75" inner rod
diameter
5" x 24" with
2" inner rod
diameter
5" x 24" with
2" inner rod
diameter
Valve 4100 PSI 4100 PSI 4161 PSI 3688 PSI 3688 PSI
Maximum
Log Length
25.5" 25.5" 25.5" 25.5" 25.5"
Wheels 4.5" x 16"
diameter
4.5" x 16"
diameter
4.5" x 16"
diameter
4.5" x 16"
diameter
4.5" x 16"
diameter
Wedge Height 8" tall wedge 8" tall wedge 8" tall wedge 8" tall wedge 8" tall wedge
Hydraulic Capacity 4.5 Gallons 4.5 Gallons 6 Gallons 6.6 Gallons 6.6 Gallons
Filter In-tank filter In-tank filter In-tank filter In-tank filter In-tank filter
Height -- Vertical 71" 71" 71" 71" 71"
-- Horizontal 30.5" 30.5" 30.5" 30.5" 30.5"
Width 48.4" 48.4" 48.4" 48.4" 48.4"
Shipping Weight 459 lbs. 459 lbs. 500 lbs. 575 lbs. 575 lbs.
* Tonnage and cycle times vary dependent upon mechanical and environmental conditions.

5
INTRODUCTION
Introduction
The purpose of this manual is to assist you in operating and maintaining your log splitter. Read it carefully. It furnishes
information and instructions that will help you achieve years of dependable performance. Some information may be
general in nature due to unknown and varying operating conditions. However, through experience and these instructions,
you should be able to develop procedures suitable to your particular situation.
The illustrations and data used in this manual were current at the time of printing but, due to possible inline production
changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be
necessary without notification.
Throughout this manual, references are made to right and left direction These are determined by standing behind the
equipment facing the direction of forward travel.

6
SAFETY INFORMATION
Safety Information
Towing Safety
DANGER
• NEVER allow anyone to sit or ride on your log splitter.
WARNING
• NEVER move your log splitter over hilly or uneven terrain without a tow vehicle or adequate help.
• NEVER carry any cargo or wood on your log splitter.
• NEVER exceed 45 mph when towing your log splitter. Towing the log splitter at speeds higher than 45 mph could result in
loss of control, or serious injury or death, or damage to the equipment. Adjust towing speed for terrain and conditions. Be
extra cautious when towing over rough terrain, especially railroad crossings, and avoid sharp turns and steep angles when
towing your log splitter.
• NEVER exceed weight capacity of ball or load limits of coupler.
• ALWAYS confirm coupler tightness each time before towing and after towing 50 miles.
• ALWAYS disconnect your log splitter from the towing vehicle before operating it.
• ALWAYS use safety chains when towing your log splitter.
• ALWAYS check all local and state regulations regarding towing, licensing, and lights before towing your log splitter.
• ALWAYS check before towing to make sure that the log splitter is correctly and securely attached to the towing vehicle and
that the safety chains are secured to the hitch or bumper of the vehicle with enough slack to allow turning.
• ALWAYS use a Class 1, 2" ball with this log splitter.
• ALWAYS replace ball or coupler if damaged or excessively worn.
CAUTION
• ALWAYS be careful when backing up your log splitter in tow. It could jackknife.
• ALWAYS allow for added length of your log splitter when turning, parking, crossing intersections and in all driving situations.
NOTICE
• ALWAYS if applicable, turn the fuel shut off valve on the engine to the “OFF” position before towing the log splitter. Failure
to do so may result in flooding the engine.
• ALWAYS lift support stands and have beam pinned down and forward for transport.

7
SAFETY INFORMATION
Intended Use
DANGER
• NEVER use this log splitter for any other purposes than splitting firewood. It is designed for this use only. Any other use can
cause serious injury or death.
Personal Protective Equipment
WARNING
• BEFORE operating this log splitter, make sure that you wear safety gear such as goggles or safety glasses, steel toed
shoes and tight fitting gloves (without loose cuffs or draw strings). Always wear a protective hearing device when operating
this log splitter.
General Safety
DANGER
• NEVER allow children or those lacking proper instructions and understanding to operate this log splitter.
• NEVER wear loose clothing or jewelry that can be caught by moving parts of the log splitter. Keep clothing and hair away
from all moving parts when operating this log splitter.
WARNING
• ALWAYS keep the operator's manual in the storage tube for reference. Reread the manual periodically.
• ALWAYS keep all bystanders and pets a minimum of 10 feet away from your work area when operating this log splitter.
Only the operator is to be near the log splitter during use.
• NEVER actuate the control unit until all people are clear of the work area.
• NEVER operate the log splitter when under the influence of alcohol, drugs, medication, or when otherwise not alert enough
to operate dangerous machinery.

8
SAFETY INFORMATION
Work Area
DANGER
• NEVER operate the log splitter in an enclosed area. Exhaust fumes contain carbon monoxide which can be deadly when
inhaled.
WARNING
• NEVER operate the log splitter on slippery, wet,
muddy or icy ground.
• ALWAYS chock the wheels before splitting.
• ONLY operate the log splitter on level ground.
Operating on a slope could cause the log splitter to roll
over or logs to fall off.
• ONLY operate the log splitter in daylight or under good
artificial light.
• ALWAYS keep the work area clean. Remove split
wood around the log splitter immediately to prevent
accidents.
Preparation of the Log
Both ends of the log should be cut as square as possible to help prevent the log from riding out of the splitter during
operation. Do not split logs greater than 25.5" in length.
Operation of the Log Splitter
Only one operator may operate the log splitter from the operator zone as shown in the diagram. Keep all bystanders
and pets away. The operator has the safest and most efficient access to the control valve and the beam in this location.
Operating the log splitter in another location can result in serious injury or death.
Horizontal Position Vertical Position
Operator
Zone
Operator
Zone
Beam
Foot
Plate
Engine
Tongue

9
SAFETY INFORMATION
• NEVER split a log heavier than 100 lbs in horizontal position.
• ALWAYS set up the log splitter in a clear, level area. Failure to do so can result in instability of the log splitter.
• ALWAYS block the wheels to prevent movement of the log splitter while in operation.
• KNOW how to stop the log splitter and disengage the controls before operating it.
• NEVER place hands or feet between the log and splitting wedge during forward or reverse strokes as this could result in
serious injury or death.
• NEVER straddle or step over the log splitter during operation.
• NEVER reach or bend over the log splitter to pick up a log.
• NEVER split more than one log at a time.
• NEVER try to split a log across the grain.
• NEVER attempt to load the log splitter when the ram or wedge is in motion.
• NEVER use your foot, a rope, or any extension device to operate the control lever on the valve. Only use hand.
• NEVER move the log splitter while the engine is running. Shut off the engine if you are leaving the log splitter, even for a
short period of time.
• NEVER touch the muffler and hot areas of the engine during operation. Wait until the engine cools down.
General Repair
WARNING
• NEVER alter your log splitter in any manner. Such alterations may cause your log splitter to be unsafe and will void the
warranty.
• NEVER tamper with the engine to run it at excessive speeds. The maximum engine speed is preset by the manufacturer,
and is set within safety limits. Running the engine at excessive speeds will void the warranty. Refer to the engine owner’s
manual for your particular log splitter.
• NEVER perform any service or repair on your log splitter without first removing the spark plug wire.
• ALWAYS replace all damaged or worn parts immediately.
• ALWAYS be sure that all replacement parts meet manufacturer’s specifications.
CAUTION
• NEVER operate your log splitter when it is in poor mechanical condition or in need of repair.
• ALWAYS perform all recommended maintenance procedures before using your log splitter.
NOTICE
• ALWAYS check the level of hydraulic oil and engine oil before operation.
• ALWAYS periodically check that all nuts, bolts, screws, hydraulic fittings and hose clamps are tight.

10
SAFETY INFORMATION
Hydraulic Safety
The hydraulic system of your log splitter requires careful inspection along with the mechanical parts. Be sure to replace
frayed, kinked, cracked, or otherwise damaged hydraulic hoses or hydraulic components.
DANGER
• NEVER check for leaks of hydraulic fluid with your hand. Fluid escaping from a small hole can be almost invisible. Escaping
fluid under pressure can have sufficient force to penetrate skin causing SERIOUS INJURY or even DEATH. Leaks can be
safely detected by passing a piece of cardboard over the suspected leak and looking for dis- coloration.
• ALWAYS seek professional medical attention immediately if injured by escaping hydraulic fluid. Serious infection or reaction
can develop if proper medical treatment is not administered immediately.
WARNING
• NEVER remove the cap from the hydraulic tank or reservoir while the log splitter is running. The tank could contain hot oil
under pressure which could result in serious injury.
• NEVER adjust the hydraulic valve. The pressure relief valve on your log splitter is preset at the factory. Only a qualified
service technician should perform this adjustment.
CAUTION
• ALWAYS be sure to relieve all pressure by shutting off the engine and moving the valve control handle back and forth
should it become necessary to loosen or remove any hydraulic fitting.
Fire Prevention
WARNING
• NEVER operate your log splitter near a flame or spark, or smoke during operation. Hydraulic oil and gasoline are flammable
and can explode.
• NEVER fill the gas tank while the engine is hot or running. Allow the engine to cool before refueling.
• ONLY refuel your log splitter in a clear, well ventilated area with no gas fumes or spilled gas.
• ALWAYS replace the gas cap securely.
• If gasoline has spilled, move the log splitter away from the area of the spill and avoid creating any source of ignition until the
spilled gas has evaporated.
• ALWAYS clean wood debris from the engine, muffler and beam.
• ALWAYS store gasoline in an approved, tightly sealed container and away from heating appliances. Store the container in a
cool, dry place.
CAUTION
• ALWAYS drain the fuel tank prior to storage to avoid the potential fire hazard.