Power Tec HS1002 User manual

Owner’s Manual
Model No. HS1002
QUESTION...
1•847•780•6120
1/2 Sheet Sander
You will need this manual for safety instructions, operating procedures, and warranty.
Put it and the original sales invoice in a safe, dry place for future reference.
Visit us on the web at www.southerntechllc.com
16-0705

PRODUCT
SPECIFICATIONS
Voltage .................................... 120V
Hertz ......................................60 Hz
Amperage ...................................2.5A
Rated Power ............................... 320 W
Rated Speed .....................6,000–12,000 RPM
Pad Size ...................9 x 4-1/2" (230 x 115 mm)
Paper Size.................11 x 4-1/2" (279 x 115 mm)
Paper Type ........... Hook and Loop or Non-Adhesive
Dust Port ........................OD 1-5/8" ID 1-3/8"
TABLE OF CONTENTS
SAFETY RULES 1
ASSEMBLY 3
Switching On and Off
Variable Speed Dial
Sanding
OPERATIONS 4
MAINTENANCE 5
TROUBLESHOOTING 5
PARTS ILLUSTRATION 6
& LIST
WARRANTY 8
SECTION PAGE
Unpacking
Attaching Sandpaper
Attaching Dust Collection Box
Power Source
Double Insulation
Guidelines For Using Extension Cords
Dust Collection Box
Lubrication
Cleaning

GENERAL SAFETY RULES 1
WARNING
For your own safety, read and understand all warnings
and operating instructions before using any tool or
equipment.
WARNING
Some dust created by power sanding, sawing, grinding,
drilling and other construction activities contain chemicals
known to the State of California to cause cancer, birth
defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks and cement and other
masonry products.
• Arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures vary, depending on how
often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area and work
with approved safety equipment. Always wear OSHA/
NIOSH approved, properly fitting face mask or respirator
when using such tools.
WARNING
Failure to follow these rules may result in serious personal
injury. Remember that being careless for even a fraction
of a second can result in severe personal injury.
WORK PREPARATION
• Wear proper apparel. Do not wear loose clothing,
gloves, neckties, rings, bracelets or other jewelry which
may get caught in moving parts of the tool.
• Nonslip protective footwear is recommended. Wear
protective hair covering to contain long hair.
• Wear eye and hearing protection. Always use safety
glasses. Eye protection equipment should comply with
ANSI Z87.1 standards. Hearing equipment should
comply with ANSI S3.19 standards.
• Wear face mask or dust mask if operation is dusty.
• Be alert and think clearly. Never operate power tools
when tired, intoxicated or when taking medications that
cause drowsiness.
WORK AREA PREPARATION
• Keep work area clean. Cluttered work areas and
benches invite accidents.
• Work area should be properly lit.
• Do not use the machine in a dangerous environment.
The use of power tools in damp or wet locations or in
rain can cause shock or electrocution.
• Do not use the machine in the presence of flammable
liquids or gases.
• The tools plug must match the outlet. Never modify
the plug.
• Do not abuse the power cord. Do not use the cord to
carry the tool. Do not pull on the cord to unplug the tool.
Keep the power cord away from heat, sharp edges or
moving parts. Damage to the cord increases the risk of
electrical shock.
1
SAFETY RULES
• Avoid body contact with grounded surfaces. There
is an increased risk of electrical shock if the body is
grounded.
• Use the proper extension cord. Make sure your
extension cord is in good condition.
• Keep children and visitors away. Your shop is a
potentially dangerous environment. Children and visitors
can be injured.
• Make your workshop childproof with padlocks, master
switches or remove switch keys to prevent any
unintentional use of power tools.
TOOL MAINTENANCE
• Turn the machine "OFF", and disconnect the machine
from the power source prior to inspection.
• Maintain all tools and machines in peak condition. Keep
tools sharp and clean for best and safest performance.
• Follow instructions for lubricating and changing
accessories.
• Check for damaged parts. Check for alignment of
moving parts, binding, breakage, mounting and any
other condition that may affect tool's operation.
• Poorly maintained tools and machines can further
damage the tool or machine and/or cause injury.
• A guard or any other part that is damaged should be
repaired or replaced. Do not perform makeshift repairs.
• Inspect power cords often. If power cord is damaged,
have it replaced immediately by an authorized service
center.
TOOL OPERATION
• Avoid accidental start-up. Make sure that the tool is in
the “OFF” position before plugging in.
• Use the right tool for your job. Do not force your tool or
attachment to do a job for which it was not designed.
• Disconnect tool when changing parts.
• Don't force the workpiece on the machine. Damage to
the machine and/or injury may result.
• Never leave tool running unattended. Turn the power off
and do not leave tool until it comes to a complete stop.
• Do not overreach. Loss of balance can make you fall
into a working machine, causing injury.
• Never stand on tool. Injury could occur if the tool tips, or
if you accidentally contact the cutting tool.
• Know your tool. Learn the tool’s operation, application
and specific limitations before using it.
• Use a proper extension cord of the correct gauge. Your
extension cord should be in good condition.
• Handle workpiece correctly. Keep hands away from
moving parts.
CAUTION
Think safety! Safety is a combination of operator common
sense and alertness at all times when tool is being used.
WARNING
Do not attempt to operate tool until it is completely
assembled according to the instructions.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE

SPECIFIC SAFETY RULES FOR SANDER
2
ASSEMBLY
2
SPECIFIC SAFETY RULES
3
ASSEMBLY
2
UNPACKING
Refer to Figure 1
• Examine shipping carton for freight damage before
opening. If shipping carton is damaged file a claim with
the carrier immediately.
• Carefully remove all contents from shipping carton. The
shipping carton contains:
1 - Sander
1 - Dust Collection Box
1 - Paper Hole Punch
1 - Hook & Loop Sandpaper (80 grit)
1 - Owner's Manual (not shown)
Sander
Dust
Collection
Box
Paper Hole Punch
Figure 1
Hook & Loop
Sandpaper
NOTE: Contact the customer service center if any of these
parts are missing.
NOTE: After unit is assembled dispose of all packaging
material in an environmentally safe way.
ATTACHING SANDPAPER
Refer to Figure 2-3
WARNING
Always turn the tool OFF and remove the plug from the
power source outlet before making any adjustments or
removing or installing accessories.
NOTE: Using damaged sandpaper could damage the
hook & loop fastener pad. Do not use damaged or
severely used sandpaper.
Hook & Loop
• Place the sander with the pad up.
• Place the hook & loop sandpaper sheet onto the pad
and align the holes in the sandpaper with the dust
extraction holes in the pad.
• Press the sandpaper firmly in place.
NOTE: To remove the hook & loop sandpaper, carefully
peel the hook & loop sandpaper away from the pad.
Non-Adhesive Sandpaper
• Raise the front paper clamp up and away from the tab
on the sander's base. This will release the front paper
clamp.
• Slide the sandpaper sheet (the 4.5" side) under the front
paper clamp about 1/2 inch (12.7 mm).
• Lower the front paper clamp and lock in place behind
the tab on the sander's base.
Be aware of general power tool safety. Make sure all the
safety rules are understood.
• Hold power tool by insulated gripping surfaces, when
sanding where the sanding pad may contact hidden
wiring or its own cord. Contact with a “live” wire may
make exposed metal parts of the power tool “live” and
could give the operator an electric shock.
• Remove all nails from surface to be sanded.
• Unplug the sander before changing sandpaper.
Accidental start-ups may occur if the sander is plugged
in during a sandpaper change.
• Wear a face or dust mask during operation to reduce
the risk of serious respiratory injury.
• Empty dust collection box often. Dispose of coated dust
particles (such as resin, polyurethane, varnish, shellac,
etc.) according to finish manufacturer's guidelines.
Dispose of and remove coated dust particles daily, the
accumulation of dust particles could ignite and cause
a fire.
• Do not wet sand with this sander.
• Do not use this sander to remove lead based paint.
• Do not use this tool for long periods of time. The tool's
vibration may cause permanent injury to fingers, hands
and arms. Use glove to provide extra cushion, take
frequent rests and limit the daily use of this tool..
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE

• Raise the rear paper clamp up and away from the tab
on the sander's base. This will release the rear paper
clamp.
• Stretch the sandpaper around the pad and slide it under
the rear paper clamp. Lower rear paper clamp and lock
into place behind the tab on the sander's base.
Figure 2
Front
Paper
Clamp
Release
Rear Paper
Clamp
Release
Rear Paper
Clamp
Front
Paper
Clamp
Pad
Tab
• Place the paper hole punch onto the sanding pad, make
sure the tabs on the paper hole punch align with the
adjacent side of the sander.
• Press the punch against the pad to perforate the paper.
Remove the paper hole punch and paper is ready to
use. The holes are needed in the paper to allow for dust
collection.
Figure 3
Align tab
to side
front/back
of sander
Align tab to side of sander
NOTE: To remove the non-adhesive sandpaper, raise the
front and rear paper clamps up and away from the tabs on
the sander's base. This will release the sandpaper.
ATTACHING DUST COLLECTION BOX
Refer to Figure 4
WARNING
Risk of Fire. DO NOT use the dust box when sanding
metal.
• Slide dust collection box onto dust port and turn
clockwise to lock into place.
• To remove, turn dust extraction box counter clockwise
to unlock and slide away from dust port.
NOTE: Empty dust collection box often for optimal pick up.
Figure 4
POWER SOURCE
WARNING
Do not connect to the power source until the machine is
completely assembled.
WARNING
This tool is for indoor use only. Do not expose to rain or
use in damp locations.
The machine is wired for 120 volts, 60 Hz alternating
current. Before connecting the machine to the power
source, make sure the switch is in the “OFF” position.
Running the unit on voltages which are not within range
may cause overheating and motor burn-out. Heavy loads
require that voltage at motor terminals be no less than the
voltage specified on nameplate.
ASSEMBLY
3

ASSEMBLY
4
DOUBLE INSULATION
This tool is double insulated. Double insulated tools are
equipped with a polarized plug (one blade is wider than
the other). This plug will only fit in a polarized outlet one
way. If the plug does not fit the outlet, reverse the plug. If it
still does not fit the outlet, have a polarized outlet installed
by a qualified electrician. DO NOT change the plug.
Double insulated tools do not need to be grounded.
WARNING
Observe all normal safety precautions to avoid electrical
shock. The double insulated system is intended to protect
the user from shock in event of a break in the tool’s
internal insulation.
NOTE: Servicing of this product requires extreme
care and knowledge of the double insulation system
and should be performed only by a qualified service
technician. Always use original factory replacement parts
when servicing.
GUIDELINES FOR USING EXTENSION
CORDS
Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy
enough to carry the current your product will draw. An
undersized cord will cause a drop in line voltage resulting
in loss of power and overheating.
Make sure your extension cord is properly wired and in
good condition. Always replace a damaged extension cord
or have it repaired by a qualified person before using it.
Protect your extension cords from sharp objects,
excessive heat and damp/wet areas.
Use a separate electrical circuit for your tools. This circuit
should be protected with a 15 A time-delayed fuse. Before
connecting the motor to the power line, make sure the
switch is in the OFF position and the electric current is
rated the same as the current stamped on the motor
nameplate. Running at a lower voltage will damage
the motor.
OPERATION
4
Your Powertec sander is designed and engineered to
sand wood, plastic, metal, filler and painted surfaces.
SWITCHING ON AND OFF
Refer to Figure 5
To turn the sander on, squeeze the trigger switch.
To stop the sander, release the trigger switch.
For continuous operation: Squeeze the trigger switch to
start the sander. While squeezing the trigger switch, press
the trigger lock button in and release the trigger switch.
The sander will continue to run until the trigger switch is
squeezed again to unlock the trigger switch.
Figure 5 Trigger Lock
Button
Trigger
Variable
Speed Dial
VARIABLE SPEED DIAL
Refer to Figure 5
The variable speed dial increases or decreases the speed
from 6000 – 12000 RPM (1-Max). Use a higher setting on
harder materials and a lower setting on softer materials.
Material removal rate increases as speed increases.
SANDING
Sandpaper Selection
• Choose the correct grit and type of sandpaper for the
job.
- Aluminum oxide, silicon carbide, and other synthetic
abrasives are best for power sanding
- Flint and garnet are too soft for economical use in
power sanding.
• Coarse grit will remove the most material and finer grit
will produce the best finish in all sanding operations.
• The condition of the surface to be sanded determines
the grit. Start with a coarse grit and sand until the
surface is uniform. Change to a medium grit to remove
the scratches left by the coarser grit. Finish with a finer
grit. Always continue sanding with each grit until surface
is uniform.
NOTE: DO NOT use sander without sandpaper, the hook
and loop fastener sanding base will be damaged.
Sanding
• Start the sander and let it reach full speed and then
lower it to the workpiece.
• Move the sander slowly guiding it in a forward and
backward motion. DO NOT force or apply pressure to
the sander. Let the sander do the work.
• Check the sandpaper often for wear. Change sandpaper
when grit is worn.
• Empty the dust box frequently.
• When sanding is complete, turn sander off and remove
the sander from the workpiece.
OPERATION
4

• Remove the filter.
• To clean filter tap it on the side of a trash receptacle or
blow it with compressed air.
Figure 7
Release Tab
Filter
• Replace filter into collection box.
LUBRICATION
Your tool has been properly lubricated and is ready to use.
It is recommended that tools with gears be re-lubricated
with a special gear lubricant at every brush change.
CLEANING
After each use, wipe external surfaces of the tool with a
clean cloth.
WARNING
Certain cleaning agents and solvents damage plastic
parts. Some of these are: gasoline, carbon tetrachloride,
chlorinated cleaning solvents, ammonia and household
detergents that contain ammonia.
MAINTENANCE
WARNING
Any attempt to repair or replace electrical parts on this
tool may be hazardous. Repairs not listed here should be
performed by a qualified service technician.
WARNING
To prevent serious injury from tool failure, do not use
damaged equipment. If abnormal noise or vibration
occurs, have the problem corrected before further use.
WARNING
If the supply cord of this power tool is damaged, have it
replaced by a qualified service technician.
WARNING
Always turn the tool OFF and remove the plug from the
power source outlet before making any adjustments or
removing or installing accessories.
DUST COLLECTION BOX
Refer to Figure 7
To empty dust collection box
• Turn dust extraction box counter clockwise to unlock
and slide away from dust port.
• Empty contents of box into a trash receptacle, tap the
box to loosen debris.
To clean dust collection box filter
• Turn dust extraction box counter clockwise to unlock
and slide away from dust port.
• Press release tab to open dust collection box.
MAINTENANCE
5
5
5
TROUBLESHOOTING 5
5
TROUBLESHOOTING
SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION
Motor does not run 1. Machine not plugged in 1. Plug power cord into electrical receptacle
2. Blown fuse or tripped circuit breaker 2. Replace fuse or reset the circuit breaker
3. Internal damage or wear 3. See a service technician
Excessive noise 1. Internal damage or wear 1. See a service technician
Not sanding
effectively
1. Sandpaper problem 2. Using incorrect grit
2. Using incorrect grit 2. Check sandpaper grit for job being performed. Coarse
sandpaper (36-80 grit) Fine sandpaper (100-600 grit)
3. Dust collection box full 3. Empty dust collection box
4. Dust collection box filter is dirty 4. Clean dust collection box filter

SANDER PARTS ILLUSTRATION
6
PARTS LIST
6

SANDER PARTS LIST 7
Key
No. Part No. Description Qty Specification
Key
No. Part No. Description Qty Specification
PARTS LIST
7
1 HS1002001 Left housing 1 PA6-GF30
2 HS1002002 Cord guard 1 PVC
3 HS1002003 Cord clip 1
4 HS1002004 Screw 2 ST4*13
5 HS1002005 O-ring 1 42*2mm
6 HS1002006 Dust box back cover 1 PA6-GF30
7 HS1002007 Dust filter set 1 ABS
8 HS1002008 Dust box body PA6-GF30
9 HS1002009 Dust box connector 1 PA6-GF30
10 HS1002010 4mm washer 2 out dia.:7.6mm
11 HS1002011 Screw 2 ST4*19 black
12 HS1002012 Square insert sheet 2
13 HS1002013 Screw 9 ST4X16
14 HS1002014 Right housing 1 PA6-GF30
15 HS1002015 Stator 1 φ62*40
16 HS1002016 608 Bearing 1 608 2RS
17 HS1002017 Brush box 2
18 HS1002018 Brush holder 2
19 HS1002019 Carbon brush 2
20 HS1002020 Armature 1 φ37*40
21 HS1002021 Cylindrical pin 1 φ2.5X10
22 HS1002022 Bearing with washer 1 6000 2RS with
washer
23 HS1002023 Switch 1 FA5-10/2B
24 HS1002024 Dust track 1 PP-GF30
25 HS1002025 Fan 1 PA6-GF30
26 HS1002026 Bearing holder 2 PA6-GF30
27 HS1002027 Speed regulator 1
28 HS1002028 Clamping wire 2 65Mn
29 HS1002029 Vibration foot 2 PP
30 HS1002030 Dust-proof ring 1
31 HS1002031 Screw 2 M4*6
32 HS1002032 4mm washer 2 "65Mn, out dia.:
10mm thick: 1mm"
33 HS1002033 Base plate ADC12
34 HS1002034 Bearing with washer 1 6002 2RS with
washer
35 HS1002035 Adhesive plate 1 115*230
36 HS1002036 Metal dollop 1
37 HS1002037 Screw 2 M4*6
38 HS1002038 Screw 4 ST4*13
39 HS1002039 Screw 1 M5*15
40 HS1002040 Power cord 1 2*0.75
41 HS1002041 Copper for inner wire 4
42 HS1002042 Adhesive sand paper 1 115x230
43 HS1002043 Clamping sand paper 1 115x280
44 HS1002044 0.5mm plate 1 201 stainless steel
45 HS1002045 Screw 2 M4*6
46 HS1002046 Sand paper puncher 1 ABS

Thank you for investing in a POWERTEC power tool. This product has been designed and manufactured to meet high
quality standards and is guaranteed for domestic use against defects in workmanship or material for a period of 12
months from the date of purchase. This guarantee does not affect your statutory rights.
SOUTHERN TECHNOLOGIES LLC. BENCH TOP AND STATIONARY POWER TOOL
LIMITED 1 YEAR WARRANTY AND 30-DAY SATISFACTION GUARANTEE POLICY
POWERTEC products are designed and manufactured by Southern Technologies LLC. All warranty communications
should be directed to Southern Technologies LLC by calling 847-780-6120, 9 AM to 5 PM, Monday through Friday,
US Central Time.
30- DAY SATISFACTION GUARANTEE POLICY
During the first 30 days after the date of purchase, if you are dissatisfied with the performance of this POWERTEC tool
for any reason, you may return the tool to the retailer from which it was purchased for a full refund or exchange. You
must present proof of purchase and return all original equipment packaged with the original product. The replacement
tool will be covered by the limited warranty for the balance of the one year warranty period.
LIMITED ONE YEAR WARRANTY
This warranty covers all defects in workmanship or materials in this POWERTEC tool for a one year period from the
date of purchase. This warranty is specific to this tool. Southern Technologies, LLC reserves the right to repair or
replace the defective tool, at its discretion.
HOW TO OBTAIN SERVICE
To obtain service for this POWERTEC tool you must return it, freight prepaid, to POWERTEC. You may call
847-780-6120 for more information. When requesting warranty service, you must present the proof of purchase
documentation, which includes a date of purchase. POWERTEC will either repair or replace any defective part, at
our option at no charge to you. The repaired or replacement unit will be covered by the same limited warranty for the
balance of one year warranty period.
WHAT IS NOT COVERED
This warranty applies to the original purchaser at retailer and may not be transferred.
This warranty does not cover consumable items such as saw blades, knives, belts, discs, cooling blocks and sleeves.
This warranty does not cover required service and part replacement resulting from normal wear and tear, including
accessory wear.
This warranty does not cover any malfunction, failure or defect resulting from:
1) misuse, abuse, neglect and mishandling not in accordance with the owner’s manual.
2) damage due to accidents, natural disasters, power outage, or power overload.
3) commercial or rental use.
4) alteration, modification or repair performed by persons not recommended by POWERTEC.
DISCLAIMER
To the extent permitted by applicable law, all implied warranties, including warranties of MERCHANTABILITY or
FITNESS FOR A PARTICULAR PURPOSE, are disclaimed. Any implied warranties, that cannot be disclaimed under
state law are limited to one year from the date of purchase. Southern Technologies LLC. is not responsible for direct,
indirect, incidental or consequential damages. Some states do not allow limitations on how long an implied warranty
lasts and/or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may
not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state. Southern Technologies LLC., makes no warranties, representations, or promises as to the quality or
performance of its power tools other than those specifically stated in this warranty.
WARRANTY
8
WARRANTY
8

NOTE

Southern Technologies, LLC
3816 Hawthorn CT,
Waukegan, IL 60087