PowerBoss Phoenix 20 User manual

PowerBoss, Inc.
A Member of The Hako Group
PHOENIX 20
CYLINDRICAL TRACTION DRIVE
FLOOR SCRUBBER

• Stop on level surface.
• Disconnect the power to the machine by pulling the red Battery Connector located under the recovery tank near the batteries.
• Avoid moving parts. Do not wear loose jackets, shirts, or sleeves when working on machine.
• Avoid contact with battery acid. Battery acid can cause burns. When working on or around batteries, wear protective clothing and safety
glasses. Remove metal jewelry. Do not lay tools or metal objects on top of batteries.
• Do not clean machine with a pressure washer.
• Authorized personnel must perform repairs and maintenance. Use Minuteman supplied replacement parts.
For Safety When Servicing or Maintaining Machine
Parts Manual - Phoenix 20 Floor Scrubber - Traction Drive Cylindrical
Technical Specifi cations
Model Phoenix 20 Traction Drive Cylindrical
Model No. PHX20C / PHX20CQP / PHX20CQPG
40 amps
140Ah @20 hr
95Ah @20 hr
69 dBA
20 in (51 cm)
34 in (86 cm)
27,280 ft2 /hr ( 2,534 m2)
3.1 mph (5 km per hr)
24 volts
65 cfm (110 m3/hr)
45 inches ( 112mbar)
.60 HP (450 W)
Cylindrical
3/4 HP (560W)
2
600 RPM
12 Gal (45 liters)
13 Gal (49 liters)
2%
370 lbs (168 kg)
235 lbs (107 kg)
44.5 x 24.0 x 38.0 (113.0 x 61.0 x 96.5 cm)
1/5 HP (150W)
Current (Max)
Battery Capacity (Lead Acid)
Battery Capacity (Gel)
Sound Level
Cleaning path width
Squeegee width
Productivity (Traction Drive)
Working speed (Traction Drive)
Rated voltage
Vacuum fl ow
Vacuum waterlift
Vacuum power
Brush type
Brush motor(s) power
Number of brushes
Brush RPM
Solution capacity
Recovery capacity
Working Grade
Weight with batteries
Weight without batteries
Dimensions (LxWxH)
Drive Motor Power

Parts Manual - Phoenix 20 Floor Scrubber - Traction Drive Cylindrical
Table of Contents
Main Assembly ................................................................................................................................. 4
Main Assembly BOM ........................................................................................................................ 5
Traction Drive Base Assembly ......................................................................................................... 6
Traction Drive Base Assembly BOM ................................................................................................ 7
Chassis Assembly ............................................................................................................................ 8
Chassis Assembly BOM ................................................................................................................... 9
Old Style - Solution Valve Assembly .............................................................................................. 10
New Style - Solution Valve Assembly ............................................................................................. 10
Solution Control Handle Assembly ..................................................................................................11
Solution Control Handle Assembly BOM ........................................................................................ 12
Solution Tank Assembly ................................................................................................................. 13
Lift Pedal Stop Assembly................................................................................................................ 14
Battery Tray Assembly.................................................................................................................... 15
Recovery Tank Assembly ............................................................................................................... 16
Recovery Tank Assembly BOM ...................................................................................................... 17
Handle Assembly............................................................................................................................ 18
Pump Assembly.............................................................................................................................. 19
Electrical Box Assembly ................................................................................................................. 20
Electrical Box Assembly BOM ........................................................................................................ 21
Electrical Panel Assembly .............................................................................................................. 22
Vacuum Switch Assembly .............................................................................................................. 23
Electrical Box Cover Assembly....................................................................................................... 24
Vac Motor Assembly ....................................................................................................................... 25
Tension Band Sub-Assembly ......................................................................................................... 26
20” Cyl. Deck Assembly ................................................................................................................. 27
Cylindrical Scrubdeck ..................................................................................................................... 28
Cylindrical Scrubdeck BOM............................................................................................................ 29
Cylindrical Scrubdeck SubAssy I - Idler Support ............................................................................ 30
Cylindrical Scrubdeck SubAssy II - Gear Support .......................................................................... 31
Rear Squeegee Assembly .............................................................................................................. 32
Rear Squeegee Assembly BOM.....................................................................................................33
Squeegee Mechanism Assembly ...................................................................................................34
Wiring Diagrams ............................................................................................................................. 36
Warranty ......................................................................................................................................... 41

Page 4Parts Manual - Phoenix 20 Floor Scrubber - Traction Drive Cylindrical
Main Assembly
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Page 5Parts Manual - Phoenix 20 Floor Scrubber - Traction Drive Cylindrical
Main Assembly BOM
BILL OF MATERIAL - PHX20CQP
ITEM PART NO. QTY DESCRIPTION
1 172010 1 HOSE, CLEAR VAC W/ 45 CUFF
2 172018 1 SOLUTION TANK LID ASSY
3 172150 1 SQUEEGEE LIFT MECH ASSY
4 172159 1 FILTER, FILL PORT
5 172534 1 SQUEEGEE ASSY, 34" (860mm) CURVED
6 172325 1 CYL DECK ASSY
7 450076 1 CLAMP-CRIMP 185R SS
8 711118 1 SCR-ST-A 10 X .75 SS
9 172320-1 1 20" CYL BRUSH, NYLON, BLUE, (SET OF 2)
10 711523 1 WSR-WAVE .37X .68 X .08
11 711569 4 WSR-FLT .390 X .880 X .062 NYL
12 712081 3 SHOULDER BLT 5/16-18 X 3/8 X .75
13 712143 1 BLT-SHLD 3/8 X 2.0, 5/16-18
14 712301 2 WSR-FLAT .37 X .87 X .06
15 712683 3 NUT, HEX 5/16-18 NYLOC SS
16 712772 3 WSR-FLAT .344 x .75 x .06 SS
17 715688 2 DECAL PHOENIX
18 740164-1 1 JUMPER CABLE ASSY, RED 4G 12"
19 747649 1 CABLE ASSY, BATTERY
20 956140 2BATTERY, 12V 140AH
20G 956100 BATTERY-AGM 12V 100AH
21 REF ONLY 1 CYL BASE ASSY-120V CHARGER
22 3334902 1 DECAL-SMALL MACHINE POWERBOSS
23 172008 1 SOLUTION TANK LID
24 172123 1 CHAIN, BEADEDSS W / EYELETS
25 712145 1 SCR-PAN HD HI/LO 6-19 X .37 SS
BRUSH OPTIONS
172320-1 BRUSH, 20" NYLON
172320-2 BRUSH, 20" POLY
172320-3 BRUSH, 20" GRIT

Page 6Parts Manual - Phoenix 20 Floor Scrubber - Traction Drive Cylindrical
Traction Drive Base Assembly

Page 7Parts Manual - Phoenix 20 Floor Scrubber - Traction Drive Cylindrical
Traction Drive Base Assembly BOM
BILL OF MATERIAL - 172001C - 120/230
ITEM PART NO QTY DESCRIPTION ITEM PART NO QTY DESCRIPTION
1 82-54-A 1 CLAMP, MS21333-114 32 711504 2 WSR-FLAT 1/4 ID SS
2 172012 1 BATTERY TRAY ASSY 33 711507 2 WSR-FLAT .37 X 1.12 X .06
3 REF ONLY 1 TD HANDLE ASSY 34 711508 2 WSR-FLAT .44X 1.0X.08
4 172032 1 LIFT PEDAL WMT 35 711519 3 WSR- FLAT .25 X 1.01 X .06
5 172036 1 BKT, PEDAL STOP 36 711523 1 WSR-WAVE .37X .68 X .08
6 172050 1 VAC MOTOR ASSY 37 711543 1 WSR-HELICAL #10
7 172055 1 BKT, VAC AREA INSIDE COVER 38 711544 9 WSR-HELICAL 1/4
8 172065 1 CLIP, FOR 1/2" ID HOSE 39 711546 6 WSR-HELICAL 3/8
9 172085 2 KNOB, 3/8-16 STUD, 3 LOBE 40 711575 6 WSR-FLT .31x.75x..06ST
10 172112 1 SOL CONTROL ASSY 41 711803 1 COTTER PIN
11 172129 1 BKT, PWR CORD MOUNT 42 712041 1 BLT- SHLDR .31 X .375 X 1/4-20
13 172184 1 FOAM COVER, REAR 1 43 712117 1 CLEVIS PIN 3/16
14 172185 1 FOAM COVER, REAR 2 44 712301 6 WSR-FLAT .37 X .87 X .06
15 172187 1 FOAM COVER, FRONT 2 45 712312 2 WSR-FLAT .187 X 1.25
16 172305 1 PUMP ASM, E20 CYL 46 712562 2 BOLT-HH 1/4-20X3/4 SS
17 REF ONLY 1 CHASSIS ASM, E20 CYL 47 712683 2 NUT, HEX 5/16-18 NYLOC SS
18 3303255 1 CLAMP-HOSE 1.75 DIA
NOMINAL
48 712758 2 WSR-HELICAL 1/4 SS
19 172330 1 CYL ELEC BOX COVER ASSY 49 712772 2 WSR-FLAT .344 x .75 x .06 SS
20 210142 1 PEDAL PAD 50 712800 1 SCR-MC 10-24 X .25 ST PL
21 293080 1 STRAIN RELIEF-HEYCO 1207 51 712810 5 SCR-MC 10-24 X .37 ST PL
22 342440 1 FITTING, TEE 3/4MPT 1/2BARB 52 713042 4 BLT-HH 3/8-16 X 1 #5
23 342441 1 FITTING, MGHT X 3/8HB PP 53 715029 1 DECAL-NAME PLATE SERIAL
24 430156 1 HOSE, 1/2 X 42 CLEAR 54 715047 1 DECAL-CLEAR LAMINATE 2X3
25 450076 1 CLAMP-CRIMP 185R SS 55 715950 1 LABEL, PATENT NUMBERS
26 450093 1 CRIMP CLAMP 3/4" STEPLESS 56 717025 1 WSR-FLAT 13/16ID X 1.25 X .08
28 710178 10 SCR-MC 1/4-20 X .50 TRUSS
STPL
57 760592 1 KNOB, OVAL TAPERED
29 710380 5 SCR-MC RD HD 1/4-20 X .75
STL PL
58 809443 1 CLIP-WIRE & CORD
30 710530 2 SCR-MC FL HD 8-32 X .50 BRS 60 REF ONLY 1 BASE ASSY
31 710985 2 SCR-SC 3/8-16 X .62 ST PL 61 172075C-120 1 CYL ELEC BOX ASSY-120V

Page 8Parts Manual - Phoenix 20 Floor Scrubber - Traction Drive Cylindrical
Chassis Assembly
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Page 9Parts Manual - Phoenix 20 Floor Scrubber - Traction Drive Cylindrical
Chassis Assembly BOM
BILL OF MATERIAL - 172315
ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION
1 70-516-16 2 BLT-CARR 5/16-18 X 1 ZP 18 711510 2 WASHER-FLAT 1/2 X 1.37 X .10
ZP
2 172020 1 E1720 MAIN FRAME WMT 19 711512 2 WASHER-FLAT 3/4 X 1.37 X .08
ZP
3 172038 4 BEARING BLOCK 20 711592 7 WASHER-FLAT 1/2 X .90 X .064
NYLON
4 172039 1 BEARING BLOCK PLATE 21 711809 1 PIN-COTTER 1/8 X 1 SS
5 172110 1 DECK SWITCH ASSY 22 712140 8 WASHER-LOCK 5/16 SPLIT SS
5a 172111 1 BEARING BLOCK/SWITCH
PLATE
23 712265 1 CLEVIS-YOKE, 1/2-20 WITH
.375 PIN
5b 710493 1 SCR-RHMS 4-40 X .75 ZP 24 712301 2 WASHER-FLAT 3/8 X .87 X .06
ZP
5c 711428 1 NUT-HEX 4-40 ZP 25 712562 1 SCR-HH 1/4-20 X .75, 18-8 SS
5d 712326 1 WASHER-INT LOCK #4 SS 26 712564 8 SCR-HH 1/4-20 X 1.00 SS
5e 747603-2 1 SWITCH ASY, MICRO ROLLER
W/PACK/CONDUIT
27 712575 8 SCR-HH 5/16-18 X .75 18-8 SS
6 172113 2 BKT, TRANSAXLE MOUNT
BASE
28 712758 12 WASHER-LOCK 1/4 SPLIT SS
7 172114 2 BKT, TRANSAXLE MOUNT 29 712760 1 WASHER-FLAT .56 X 1.06 X .04
SS
8 172167 2 CASTER, 3 1/2" PU WHEEL 30 712772 14 WASHER-FLAT .344 X .75 X .06
SS
10 172204 1 UPPER LIFT ARM WMT 31 713006 4 BLT-HH 1/4-20 X 1.75 #5
11 172205 1 DECK LIFT WMT 32 747606 1 TRANSAXLE, E1720 24V
12 172425 2 RING-RET EXT .75/20mm HD 33 809444 1 CLIP-CORD
13 172516 1 DRAG CHAIN, SS, 8" W/ RING 34 833374 1 PIN-HAIRPIN COTTER 3/8
14 172518 2 WHEEL, 8X2 PU GROOVED 35 833833 1 PIN-CLEVIS 3/8 X 1.25
15 172519 2 KEY-SQUARE 6MM X 45MM 36 3400449 1 NUT-JAM 1/2-20 ZP
16 711383 4 NUT-HEX 5/16-18 ZP REVERSE
LOC
37 12040077 2 NUT-NYLOC M12 X 1.75 ZD
CLASS 8
17 711504 13 WASHER-FLAT 1/4 SS 38 172571 1 ASSY-SOLUTION VALVE E1720

Page 10Parts Manual - Phoenix 20 Floor Scrubber - Traction Drive Cylindrical
NEW STYLE - BILL OF MATERIAL - 172571
ITEM PART NO. QTY DESCRIPTION
1 172564 1 FILTER-SOLUTION E1720
2 172566 1 HOSE- 1/2ID X 1.75" NYLOBRAID
3 172567 1 HOSE-1/2"ID X 2.375" NYLOBRAID
4 172568 1 HOSE-WIRE REINF 1/2"ID X 4.25"
5 172569 1 FTG-ELBOW 90 1/2 HB X 1/2 HB NYLON
6 172579 1 SOLUTION CNTRL VALVE, WITH BRKT
7 383347 5 CLAMP-CRIMP 1/2 HOSE
***REPLACING OLD STYLE BRASS SOLUTION
VALVE ASSEMBLY 172514 WITH 172571 PLASTIC
SOLUTION VALVE ASSEMBLY
WILL REQUIRE THE PURCHASE OF
KIT K-172571
Old Style - Solution Valve Assembly
New Style - Solution Valve Assembly
OLD STYLE - BILL OF MATERIAL - 172514
ITEM PART NO. QTY DESCRIPTION
1 172513 1 BRKT, SOL VALVE MOUNT
2 172515 1 BALL VALVE, BRASS, 3/8FNPT, CUST HANDLE
3 320265 1 FTG-ADAPTER 3/8 MPT X 3/8 HB BRASS
4 711512 2 WASHER-FLAT 3/4 X 1.37 X .08 ZP
5 711513 1 WASHER-FLAT .689 X 1.06 X .029 SS
6 827008 1 FTG-ADAPTER 3/8 MPT 1/2 HB BRASS
NO LONGER AVAILABLE

Page 11Parts Manual - Phoenix 20 Floor Scrubber - Traction Drive Cylindrical
Solution Control Handle Assembly
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Page 12Parts Manual - Phoenix 20 Floor Scrubber - Traction Drive Cylindrical
BILL OF MATERIAL - 172577
ITEM PART NO. QTY DESCRIPTION
1 172061 1 LEVER, SOLUTION CONTROL BRK'T
2 172424 1 BLT-ELEVATOR 1/4-20 x .75 ZINC
3 172575 1 BRKT, AQUASTOP SOL CNTRL
4 710195 1 SCR-PHMS 5/16-18 X .50 ZP
5 711425 1 NUT-FLANGED WIZZ 1/4-20 ZP
6 711508 1 WASHER-FLAT 3/8 X 1.00 X .08 ZP
7 711524 2 WASHER-FLAT 3/8 X 1.00 X .08 ZP
8 711539 1 WASHER-EXT LOCK 3/8 ZP
9 711550 2 WASHER-FLAT 1/4 X .75 NYLON
10 711566 3 WASHER-FLAT #12 X .50 X .065 ZP
11 711575 6 WASHER-FLAT 1/4 X .75 X .06 ZP
12 711592 1 WASHER-FLAT 1/2 X .90 X .064 NYLON
13 712070 1 BLT-SHOULDER 5/16 X .75 LG X 1/4-20 BLK
14 713598 1 BLT-SHOULDER 1/4 X .313 LG X 10-24 SS
15 715690 1 DECAL, AQUASTOP SOLUTION CONTROL
16 760592 1 KNOB-OVAL TAPERED
17 833214 1 KNOB-3 SIDED 1/4-20 INSERT
18 840202 1 BUSHING-FLG .31 X .435 X .325 NYL
19 3400399 1 NUT-NYLOC 10-24 SS
Solution Control Handle Assembly BOM

Page 13Parts Manual - Phoenix 20 Floor Scrubber - Traction Drive Cylindrical
Solution Tank Assembly
BILL OF MATERIAL - 172013
ITEM PART NO. QTY DESCRIPTION
1 172003 1 SOLUTION TANK
2 172080 1 HANDLE MOUNT ASSY, LEFT
3 172082 1 HANDLE MOUNT ASSY, RIGHT
4 172341 1 HOOK, DRAIN HOSE WITH TWIST VALVE
5 260579 1 TOOL CLIP, 1.5" HOSE
6 342438 1 FITTING, 1/2 MPT 1/2 HB BRASS
7 711507 4 WSR-FLAT .37 X 1.12 X .06
8 711546 4 WSR-HELICAL 3/8
9 712822 4 SCR-MC TR HD 10-24 X .50 SS
10 713041 4 BLT-HH 3/8-16 X 3/4 #5

Page 14Parts Manual - Phoenix 20 Floor Scrubber - Traction Drive Cylindrical
Lift Pedal Stop Assembly
BILL OF MATERIAL - 172157
ITEM PART NO. QTY DESCRIPTION
1 172036 1 BKT, PEDAL STOP
2 172065 1 CLIP, FOR 1/2" ID HOSE
3 710493 2 SCR-MC 4-40 X .75 PAN HD
4 710530 2 SCR-MC FL HD 8-32 X .50 BRS
5 711428 2 NUT-HEX 4-40
6 712326 2 WSR-INT LOCK #4
7 715685 1 DECAL, REMOVE SPLASH GUARD
8 747603-2 1 SWITCH ASY, MICRO ROLLER W/PACK/CONDUIT

Page 15Parts Manual - Phoenix 20 Floor Scrubber - Traction Drive Cylindrical
Battery Tray Assembly
BILL OF MATERIAL - 172012
ITEM PART NO. QTY DESCRIPTION
1 172116 1 BATTERY BOX
2 172213 1 BKT, SPACER FOR BATTERIES
3 210414 2 O RING 2-113
4 260224 1 18" HOSE
5 320271 1 NOZZLE BODY-ELBOW
6 320272 2 NOZZLE BODY LOCKNUT
7 320273 1 HOSE SHUT-OFF CLAMP
8 710178 2 SCR-MC 1/4-20 X .50 TRUSS STPL
9 711575 2 WSR-FLT .31x.75x..06ST
10 828490 1 CRIMP CLAMP 140R

Page 16Parts Manual - Phoenix 20 Floor Scrubber - Traction Drive Cylindrical
Recovery Tank Assembly
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Page 17Parts Manual - Phoenix 20 Floor Scrubber - Traction Drive Cylindrical
Recovery Tank Assembly BOM
BILL OF MATERIAL - 172014HR
ITEM PART NO. QTY DESCRIPTION
1 172004HR 1 TANK, RECOVERY
2 172005HR 1 MANIFOLD, VACUUM
3 172007 1 LID
4 172017 1 GASKET, LID
5 172049 1 HINGE, RECOVERY TANK
6 172132 1 FLOAT, SCREENED
7 172394 1 CABLE, REC TANK 12.0
8 711210 2 SCR-HH 1/4-20 X 1.25 ZP GR 5 FULL THRD
9 711212 1 SCR-HH 1/4-20 X 1.50 ZP GR 5
10 711379 1 NUT-FLANGED WIZZ 5/16-18 ZP
11 711519 6 WASHER-FLAT 1/4 X 1.00 X .06 ZP
12 711544 3 WASHER-LOCK 1/4 SPLIT ZP
13 712565 3 SCR-THMS 1/4-20 X .62 SS
14 712758 3 WASHER-LOCK 1/4 SPLIT SS
15 3303255 1 CLAMP-HOSE 1.75 DIA NOMINAL
16 97090096 1 DRAIN HOSE ASSY, RECOVERY TANK
17 15282072 1 O-RING DIN 3771-30X4-N-NBR55
18 90304528 1 COVER

Page 18Parts Manual - Phoenix 20 Floor Scrubber - Traction Drive Cylindrical
Handle Assembly
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BILL OF MATERIAL - 172015
ITEM PART NO QTY DESCRIPTION ITEM PART NO QTY DESCRIPTION
1 172006 1 HANDLE 11 711350 2 NUT-NYLOC 10-32
2 172053 1 BAIL PLATE WMT RH 12 711428 2 NUT-HEX 4-40
3 172054 1 BAIL PLATE WMT LH 13 711503 6 WSR, FLAT#10
4 172057 2 LEAF SPRING 14 711543 4 WSR-HELICAL #10
5 172059 1 BAIL, HANDLE 15 712320 2 WSR-NYLON .22 X.45 X.04
6 172074 2 SPACER, 5/16OD X 17GA, ALUM 16 712326 2 WSR-INT LOCK #4
7 270143 2 HANDLE PIVOT JAW 17 712830 10 SCR-MC 10-24 X.62 STLZ TR HD
8 710353 4 SCR-MC RD HD 10-32 X.37 STL 18 747603-3 2 SWITCH ASY, MICRO ROLLER W/
PACK/CONDUIT
9 710495 2 SCR-MC 4-40 X 1.25 STL Z 19 747715-1 1 CABLE ASY, 5 COND 18G TD
10 711310 4 NUT, HEX 10-32 ST PL

Page 19Parts Manual - Phoenix 20 Floor Scrubber - Traction Drive Cylindrical
Pump Assembly
BILL OF MATERIAL - 172305
ITEM PART NO. QTY DESCRIPTION
1 172164 1 HOSE-WIRE REINF 3/8 X 5.5
2 172302 1 BKT, PUMP MOUNT
3 172304 3 FOAM .25 X 1.25 X 5 W/ ADH
4 241097 1 HOSE-WIRE REINF 3/8 X 31"
5 320254 1 HOSE-WIRE REINF 3/8 x 9"
6 342442 1 FITTING, FGHT NUT PP
7 342443 1 FITTING 3/8HB INSERT PP
8 342444 1 WSR-FILTER, GARDEN HOSE SIZE
9 450040 2 FITTING-90 3/8MPT X 3/8BARB NYLON
10 450076 5 CLAMP-CRIMP 185R SS
11 712537 4 10-24 X .75 SS TRUSS HD SCR
12 712638 4 NUT, HEX 10-24 SS NYLOC
13 712764 6 WSR #10 SS
14 747691 1 PUMP, 24VDC 35PSI 3/8HOSE w/CONNECTOR
15 11038965 2 BOLT-HH M4X0.7 X 10 Z DICH
16 90435595 1 WATER SOLENOID, 24VDC 2.5BAR
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Page 20Parts Manual - Phoenix 20 Floor Scrubber - Traction Drive Cylindrical
Electrical Box Assembly
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