Powerline PL-C004P User manual

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USER MANUAL
PL-C004P
6V / 12V 4.5A
AUTOMATIC CHARGER
© Powerline Industrial Ltd. All rights reserved.
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OPERATING INSTRUCTIONS EN
PL-C004P (6/12 Volt, 4.5 Ampere)
Intelligent Battery Charger
INTENDED USE
The product is designed to charge and maintain 6 or 12-V lead-acid batteries with a capacity of 1.2Ah - 120 Ah. The
charger has been optimised to maintain the battery of your motorcycle or car when it is not being used over longer
periods of time, for example over the winter. The charger is designed to charge Gel, AGM, and standard lead-acid
batteries.
Any use other than that described above will damage this product and involves the risk of short circuits, fire, electric
shock, etc.
PACKAGE CONTENTS
•Battery charger
•Operating instructions
•Cable with battery clamps
•Cable with o-ring connectors
•Cable with cigarette lighter plug
SAFETY INSTRUCTIONS
Please read through the operating instructions completely before operating the device. They contain important
information for correct operation. The warranty/guarantee will be void if damage is incurred resulting from
non-compliance with these operating instructions! We assume no liability for any consequential damage! We
do not assume any liability for damage to property or personal injury caused by improper use or the failure to
observe the safety instructions!
General
•The unauthorized conversion and/or modification of the product is inadmissible for safety and approval reasons
(CE).
•The battery charger may only be operated with a supply voltage of 100-240 V~/50/60 Hz.
•The product is not a toy. It is not suitable for children. Pay particular attention when children are present!
•The product may only be set up, used or stored in places that are not accessible to children. Danger to life!
•This product is only suitable for charging 6 and 12V lead-acid batteries. Never use it to charge different
rechargeable batteries (e.g. NiCd, NiMH, LiPo) or even normal batteries! There is a risk of fire and explosion!
•Maintenance, adjustments and repair work may only be carried out by a specialist/specialised workshop. Only use
original spare parts to repair the device. Using other spare parts can lead to significant material damage or
personal injury!
•Do not leave packaging material lying around carelessly. It might become a dangerous toy for children!
•If you notice any damage, do not use the battery charger anymore.
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•To select this mode, press the MODE button (11) until LED 2 (car & sun symbol) lights up. The charging
process starts automatically (4.5A+/-10%), LED 2 is lit.
•When the battery is fully charged (14.4V +/- 0.25V), LED 9 lights up. The device automatically switches to
maintenance charging.
Mode 3: Motorcycle mode (7.2 V +/- 0.25 V)
•This mode is intended especially for 6V batteries with a capacity below 24Ah, e.g. for 6V motorcycle batteries.
•To select this mode, press the MODE button (11) until LED 3 (6V motorcycle symbol) lights up. The
charging process starts automatically (1A+/-10%), LED 3 is lit.
•When the battery is fully charged (7.2V +/- 0.25 V), LED 9 lights up. The device automatically switches to
maintenance charging.
Mode 4: Motorcycle mode (14.4 V +/- 0.25 V)
•This mode is intended especially for 12V batteries with a capacity below 24Ah, e.g. for 12V motorcycle batteries.
•To select this mode, press the MODE button (11) until LED 4 (12V motorcycle symbol) lights up. The
charging process starts automatically (1A+/-10%), LED 4 is lit.
•When the battery is fully charged (14.4V +/- 0.25 V), LED 9 lights up. The device automatically switches to
maintenance charging.
Regeneration function:
This function is designed to regenerate deep-discharged batteries. It cannot be directly selected.
If a deep discharged rechargeable battery is connected to the charger, the regeneration mode is the first mode to start.
Low charging current are used to try and bring the deep discharged rechargeable battery to a normal battery voltage
again. When the battery reaches a normal voltage, the charger will continue charging using the regular process.
Defective rechargeable batteries
The charger recognises defective rechargeable batteries automatically. In this case the selected charging programme
will not be started. LED 6 is lit.
MODE SELECT
Press the MODE button (11) to activate or deactivate the selected mode.
CLEANING
Disconnect the battery charger from the battery and the mains voltage before cleaning it.
Clean the outside of the product with a clean, dry, and soft cloth.
Do not use aggressive cleaning agents to avoid discolouration.
SPECIFICATIONS
Operating voltage: 100-240V~ 50/60 Hz
Charge end voltage: 7.2V or 14.4 V or 14.7 (+/- 0.25V)
Charging current: Max. 4.5A (summer & winter mode)
Max. 1A (motorcycle mode)
Rechargeable battery type: Any 6V or 12V lead-acid batteries (SLA batteries, AGM, gel)
Battery charge capacity: 1.2 - 120Ah
Battery maintenance capacity: 1.2 – 150Ah
Protection type: IP65 (casing)

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DESCRIPTION OF LEDS/FUNCTIONS
CHARGING A LEAD-ACID BATTERY
1. First make sure your lead-acid battery is
a 6V or 12V battery. Do not charge
batteries with different operating
voltages!
2. Disconnect all loads from the battery.
If the battery is installed in a vehicle,
turn off the ignition and any other loads.
Observe the instructions and safety
information of the vehicle to find out
how the vehicle battery should be charged. Modern vehicles are equipped with sensitive electronic parts
and controls that can be damaged if you do not proceed properly!
3. Connect the battery charger to the power supply (100-240 V~/50/60 Hz).
4. Now you can select a function using the mode button (11) . See the next chapter for a description of the
individual operating modes.
5. Then, connect the battery charger to the battery with the correct polarity. If the polarity is not correct, LED 5
will be lit.
6. If the Charging loop is in short circuit, LED 6 will be lit.
7. This battery charger is equipped with an automatic memory function, i.e. whenever AC supply is connected, it
starts in last selected mode.
8. After the charging process, disconnect the battery charger from the mains supply.
9. First remove the clamp from the negative terminal and then from the positive terminal.
OPERATING MODES
Mode 1: Winter mode (14.7 V +/- 0.25 V)
•This mode is suitable for all lead-acid batteries (also SLA, gel, and AGM) with a capacity above 25Ah at low
ambient temperature.
•To select this mode, press the MODE button (11) until LED 1 (car and snow symbol) lights up. The
charging process starts automatically (4.5A+/-10%), LED 1 is lit.
•When the battery is fully charged (14.7 V +/- 0.25 V), LED 9 lights up. The device automatically switches to
maintenance charging.
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Mode 2: Summer mode (14.4 V +/- 0.25 V)
•This mode is suitable for all lead-acid batteries (also SLA, gel, and AGM) with a capacity above 25Ah at normal
ambient temperature.
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Mode 1 - Winter mode
•Up to 14.7 V, suitable for charging 12V batteries
25AH-120AH in low temperature
•This mode is also recommended for AGM batteries
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Mode 2 - Summer mode
•Up to 14.4 V, suitable for charging 12V batteries
25AH -120AH in normal condition
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Mode 3 - 6V motorcycle mode
•Up to 7.2V, suitable for charging 6V small
batteries < 24AH
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Mode 4 - 12V motorcycle mode
•Up to 14.4 V, suitable for charging 12V small
batteries < 24AH
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LED 5 – LIT - Cables connected with reverse polarity
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LED 6 - LIT - The charging loop is in short
Circuit or the battery is defective
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LED 7 - Charging Indicator (below 50%)
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LED 8 - Charging Indicator (below 75%)
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LED 9 - Battery full (flashing > charging in progress over
75%, lit > fully charged)
10 POWER
Power on
11
MODE button
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Operation
•Operation under adverse ambient conditions must be avoided under all circumstances. Adverse ambient
conditions include: ambient temperatures above 40 °C, flammable gases, solvents, vapours, dust, and relative
humidity above 80 %.
•Do not use the battery charger inside a vehicle. The battery charger must not be used in the vicinity of flammable
substances or gases.
•Ensure that there is sufficient ventilation during operation. Never cover the battery charger or the connected
battery.
•Never charge lead-acid batteries in containers or poorly ventilated rooms. Explosive gases can be generated
during the charging process!
•Keep the battery charger as well as the battery away from ignition sources. Do not smoke while handling the
battery charger or the battery! There is danger of explosion!
•Never operate the device immediately after it has been taken from a cold to a warm room. The condensation
generated can cause malfunctions and there is also the risk of a deadly electric shock!
•Persons (including children) who have insufficient knowledge or experience in using the device or who are
physically, sensorially or mentally handicapped may only use the device under the supervision of a person
responsible for their safety. Children must be kept under supervision and may not play with the device.
•Check the battery voltage before starting the charging process, only 6 and 12 Volt batteries can be recharged.
Notes on rechargeable batteries
•Make sure you observe all safety instructions and charging instructions of the battery manufacturer.
•Before connecting the battery to the battery charger, disconnect the battery from any loads or cables (turn off the
loads first!).
•Always disconnect the ground connection from the battery before disconnecting the positive terminal.
•Disconnect the battery from the battery charger before connecting any loads to the battery.
•When connecting or disconnecting the battery, sparks might be produced. Therefore, make sure there is sufficient
ventilation!
•Observe the polarity when connecting the battery to the battery charger (red charger terminal = positive/+, black
charger terminal = negative/-).
•Lead-acid batteries contain aggressive and corrosive acids. Avoid skin or eye contact with battery fluids! Never
dismantle lead-acid batteries! On skin contact, clean the affected areas thoroughly with water and soap. On eye
contact, rinse the effected eye immediately with clear and cold running water! Then consult a doctor immediately!
•Batteries must not be short-circuited or thrown into fire. Risk of fire and explosion!
DISPOSAL
At the end of its useful life, this product must not be disposed of together with normal household waste, but has to
be dropped off at a collection centre for the recycling of electrical and electronic devices. This is indicated by the symbol
on the product, on the instruction manual or on the packaging.
The materials of which this product is made are recyclable pursuant to their labelling. With the reuse, the recycling of the
materials or other forms of scrap usage you are making an important contribution to the protection of the environment.