Powermate M-2C User manual
For Serial Numbers 36000 and higher. PN 010900 Rev. G
PN 300320 Rev. G
Eng. 04/ 18/ 18
T20-000.15
TABLE OF CONTENTS
PowerMate
®
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Section 1 - General
Warning Page............................................................................
PowerMate Description.............................................................
Delivery and Warranty Registration..........................................
Operator Training Guideline......................................................
Section 2 - Safety
Hazard Graphical Symbols........................................................
Mandatory Safety Decal Placement...........................................
Safety Precautions....................................................................
Safety Inspection......................................................................
Environment Safety...................................................................
Loading Safety..........................................................................
Safety in Motion........................................................................
Battery Safety...........................................................................
Battery Charging Safety...........................................................
Section 3 - Instructions
M-Series PowerMate Charging Instruction..............................
Loading Instruction...................................................................
Vehicle Loading.......................................................................
Stairclimbing.............................................................................
Storage Procedure and Battery Care........................................
Additional tips for operating the M-Series PowerMate..............
Section 4 - M-Series PowerMate Component Identification
Model M-1 Exploded View........................................................
Model M-2B Exploded View.....................................................
Model M-2C Exploded View.....................................................
Screw Assembly M-1, M-2B......................................................
Screw Assembly M-2C.............................................................
Brake Assembly Kit..................................................................
Bearing Override Kit.................................................................
Section 5 - Maintenance
Maintenance After Every Year of Operation.............................
Procedure for Repairing Drive Screw Assembly......................
Ballnut Removal and Replacement...........................................
Bottom Rubber Guard Replacement........................................
Push Button Switch Replacement............................................
Strapbar Assembly for M-Series..............................................
Replacement Strap Installation.................................................
M-Series Wiring Diagram.........................................................
M-Series Wiring Diagram with Battery Disconnect...................
M-Series Motor Replacement Instruction………………………..
Section 6 - Specifications
M-Series Specifications............................................................
Solidstate Controller.................................................................
Battery Specifications...............................................................
Section 7 - Accessory Installations
Battery Charger Remote Installation.........................................
Bigwheel Attachment Installation.............................................
Wheel Brake Installation...........................................................
Hook Box Installation................................................................
Side Handle Installation............................................................
Section 8 - Accessories
Accessories..............................................................................
Warranty...................................................................................
Declaration of Conformity..........................................................
Daily Maintenance Schedule....................................................
1.01
1.02
1.02
1.03
2.01
2.02
2.04
2.05
2.05
2.06
2.06
2.07
2.08
3.01
3.02
3.03
3.04
3.05
3.06
4.01
4.03
4.05
4.07
4.08
4.09
4.10
5.01
5.03
5.04
5.05
5.06
5.07
5.07
5.08
5.09
5.10
6.01
6.02
6.03
7.01
7.02
7.03
7.04
7.05
8.01
8.04
8.05
8.06PN 010020 Rev. F
Eng. 11/ 16/ 15
i
PowerMate
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WARNING
Failure to obey the Instructions and Safety
rules in this manual could result in death or
serious injury.
Read the Operating Manual completely.
Only competent, trained operators may use
this equipment.
Training is essential to understanding all
the features and capabilities of your
PowerMate, and ensure good safe work
practices.
Training courses are available through
L P INTERNATIONAL INC., please call
1-800-697-6283
PN 010100 Rev.E
Eng. 05/ 08/ 14
1.01
PowerMate
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MODEL M-SERIES
The PowerMate
®
M-Series Models are motorized electric hand trucks used for the
safe movement of heavy and awkward loads. It can move loads up and down stairs, on
and off of vehicles or loading docks and across flat surfaces.
The design takes advantage of the principle of leverage. All of the lifting of the
load is performed by the equipment.
The PowerMate®M-Series units are designed specifically to move loads with a
various center of gravity locations. Refer to the Load Recommendation Chart for
capacities.
DELIVERY AND WARRANTY REGISTRATION
When your PowerMate
®
Motorized Stairclimber is delivered, unpack and
inspect the unit for damage or shortage of parts. If required, make note of any
deficiencies on the Delivery Acceptance Form. Registering your unit for the
Warranty can be done online at www.powermate.info. Click on Service, fill in
the required fields under Warranty and click Send Now.
Standard Equipment
Retractable Dolly Attachment
2 Strapbars
Battery Charger
Optional Equipment
Load Elevator Kit
Wheel Brakes
Step Extension
Twin Lift Attachment
Barrel Attachment
Extended Depth or Width Toe Plate
Refer to the accessory page for details.
WARNING! The use of this equipment with any options other
than those specified in this manual may create a
hazard.
Manufactured By:
L P INTERNATIONAL INC.
P.O. Box 696, 151 Savannah Oaks Drive
Brantford, Ontario, Canada N3T 5P9
TEL: (519) 759-3292 FAX: (519) 759-3298
1-800-697-6283
PowerMate
1.02 PN 010910 Rev.E
Eng. 05/ 08/ 14
PowerMate
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OPERATOR TRAINING
The PowerMate
®
M-Series Model has been tested and inspected by both the
manufacturer and the distributor to ensure the quality of manufacture and
operation. The equipment is delivered by the distributor, fully assembled and
ready for use.
The PowerMate®M-Series Model is unique in its operation and is used to move
heavy and awkward loads. For these reasons, classroom and hands-on training
in safe and efficient operating procedures for all operators is absolutely
necessary.
During the training, the operator should
LEARN HOW TO DO THE FOLLOWING
General. Use the Load Recommendation Instructions.
Follow the General Safety Rules.
Strapbars. Adjust the location of the strapbars.
Adjust, tighten and release the straps.
Stow loose strapping when not in use.
Flat Surface. Raise the wheels to incline the load back.
Reposition the load in balance over the wheels.
Move over obstacles on the floor.
Bring the load back to an upright position.
Stairclimbing. Position the wheels and heelplate on a stair.
Climb up and down stairs.
Rest safely in a balanced position on stairs.
Pivot on tight landings.
Lifting. Load and unload onto vehicles or loading docks.
Load and unload small vans.
Two Operators. Work as a team with another operator.
PN 010190 Rev.E
Eng. 05/ 08/ 14
1.03
The PowerMate
®
products use graphical symbols, safety colours, and signal words
throughout the Operators Manual and on the units themselves. Operators using the
PowerMate®must familiarize themselves with these symbols.
NOTICE: The signal word to address practices not
related to personal injury.
CAUTION: Indicates a potentially hazardous situation
which, if not avoided, may result in minor
or moderate injury.
WARNING: Indicates a potentially hazardous situation
which, if not avoided, could result in death
or serious injury.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or
serious injury.
Safety Alert Symbol: This symbol indicates a potential personal
injury hazard. Safety information following
this symbol must be followed to avoid
possible injury or death.
HAZARD GRAPHICAL SYMBOLS
SAFETY LABEL MAINTENANCE
Safety of the operator and surrounding environment must be considered at all times.
To that end, safety labelling on the PowerMate®must be maintained to provide
legible safety information. Clean the labels with soap and water. Do not use solvent-
based cleaners because they may damage the labels. Replace damaged or missing
labels. Replacement labels may be purchased from L P International Inc. Customer
Service Phone number 1-800-697-Mate.
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2.01 PN 010090 Rev.E
Eng. 05/ 08/ 14
MANDATORY SAFETY LABEL PLACEMENT
Standard M-1/M-2B/M-2C PowerMate®Units
PowerMate
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NOTE: Model M-1 shown.
PARTS LIST
DESCRIPTION
PART No.
QTY
ITEM
DECAL MS DISTRIBUTED BY LP051590C11
DECAL MS MAINTENANCE M-1/M-2B/M-2C052620/30/4012
DECAL LS CHARGER PLUG055820C13
DECAL MS LOAD DOWN M-1/
M-2B/
M-2C
051640/
052660/
051640
1
4
DECAL MS LOAD UP M-1/
M-2B/
M-2C
051650/
052650/
051650
1
5
DECAL - FAULT ALERTS057160A16
DECAL - SAFETY INSTRUCTION MS0572001
7
CAUTION DECAL - AUTHORIZED PERSONNEL057010A18
WARNING DECAL - MOVING PARTS Small057080A19
WARNING DECAL - KEEP OFF057050A110
DANGER DECAL - EXPLOSIVE ENVIRONMENT057040A111
DANGER DECAL - ELECTRICAL SHOCK057030A212
WARNING DECAL-ROTATING SHAFT/HAIR Large057110A213
DECAL - FUSE 10 AMPS057170A114
WARNING LABEL CRUSH FOOT PICTOGRAM057140A215
DANGER DECAL - CRUSH HAZARD FOOT057020A116
WARNING DECAL - PINCH POINT HAZARD057090A117
DECAL - CIRCUIT BREAKER PRESS OFF057150A118
2.02
15
13
15
17
16
12
14
7
8
9
11
10
12
6
2
45
13
1
PN 010030 Rev.E
Eng. 05/ 08/ 14
18
13
3on side.
MANDATORY SAFETY LABEL PLACEMENT Fo
r
M-1/M-2B/M-2C PowerMate®Units with Battery Switch
NOTE: Model M-1 shown.
PowerMate
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PARTS LIST
DESCRIPTION
PART No.
QTY
ITEM
DECAL MS MAINTENANCE M-1/M-2B/M-2C
052620/30/4011
DECAL MS CHARGER PLUG05163012
DECAL MS LOAD DOWN M-1/
M-2B/
M-2C
051640/
052660/
051640
13
DECAL MS LOAD UP M-1/
M-2B/
M-2C
051650/
052650/
051650
1
4
DANGER LABEL EXPLOSIVE ENV.
057040A15
DANGER DECAL - ELECTRICAL SHOCK
057030A26
DANGER DECAL - CRUSH HAZARD FOOT
057020A17
WARNING DECAL - MOVING PARTS Large
057060A18
WARNING DECAL - SCREW GUARD
057070A19
WARNING DECAL - KEEP OFF
057050A110
WARNING LABEL PINCH POINT
057090A111
WARNING LABEL CRUSH HAZARD
057140A212
DECAL - FAULT ALERTS
057160A113
DECAL - FUSE 10 AMPS
057170A114
DECAL - CE MARK APPROVAL
055860115
DECAL - ROTARY SWITCH
057180A116
DECAL - SAFETY INSTRUCTION MS
057200117
DECAL - DATE OF MANUFACTURE057210A118
DECAL - CIRCUIT BREAKER PRESS OFF057150A119
2.03 PN 010040 Rev.E
Eng. 05/ 08/ 14
4 3
10
9
18
5
6
1
16
8
13
15
17
19
12
12
14
on box side
2
on box side
6
7
11
SAFETY PRECAUTIONS
READ THE MANUAL (Mandatory)
PowerMate
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Read all safety and operating instructions before anyone operates your
PowerMate®Unit. Use the PowerMate®unit only as described in this manual.
Retain all safety and operating instructions for future reference. Ensure they are
readily available.
Heed all warnings in the safety and operating instructions.
Follow all installation, operation, service, and safety instructions.
Operator must have received approved training on the PowerMate®unit to be
used. Training shall include theory, practice, and testing.
Never allow unqualified or un-authorized personnel to operate the equipment.
Operator must be familiar with normal operating practices and procedures.
Whenever there is and doubt as to safety, the operator should stop the operation
and not proceed until safe conditions are restored.
Operator is responsible for maintaining proficiency on PowerMate®equipment.
Familiarity with instructions, safety procedures, maintenance practices, controls,
operation, loading, are required at all times.
WARNING: Only trained personnel shall operate PowerMate®equipment. Failure
to comply may result in possible severe injury to the operator and/or others, and
damage and/or loss of property.
Wear safety shoes. Keep hair, loose clothing, fingers and all parts of the body
away from pinch points and moving/rotating parts. Use equipment handles and
controls for manoeuvring and operation.
Operator must have good hearing and vision (with or without correction) and
must have good depth perception.
Operator must not be afflicted with any health condition(s) that might cause loss
of control or ability.
Do not operate the equipment when using alcohol or taking medication that will
affect your physical performance or judgement.
Do not eat or drink during the operation of PowerMate®equipment.
Stay alert when operating PowerMate®equipment.
No horseplay or practical jokes when operating the equipment.
Do not lift people and never ride on the PowerMate®Unit.
Do not abuse the equipment. Use PowerMate®equipment only for their
intended use.
2.04 PN 010110 Rev.E
Eng. 05 / 08/ 14
SAFETY INSPECTION
ENVIRONMENT SAFETY
WARNING: Do not use PowerMate
®
equipment if it is damaged. Check for corrosion.
Failure to do so may result in catastrophic failure, which may lead to injury, damage or
loss of property, and loss of life.
Inspect the PowerMate®unit (see maintenance section) prior to using to ensure the
operation can be safely completed. Insure all components of the unit are secure and
functioning.
Do not use accessories or attachments not recommended by the manufacturer, as this
may increase risk of damage and cause hazards.
Use only PowerMate®accessories best suited for the application ie: Strapbar
Attachment for box type loads, Cylinder attachment for cylindrical loads, etc.
Insure that the PowerMate®unit is charged and ready for the operation.
CAUTION: Barriers, warning signs, designated walkways or other safeguards
must be provided where pedestrians are exposed to the risk of collision.
Plan your work. Make a plan of action from picking up the load to the point
where the load is delivered. Check for doorway size, pathway surfaces, ceiling
heights, tight corners, stair step size and integrity, turn radius considerations,
etc.. Always use the recommended number of operators for a load.
Check the work site. Inspect the area to be traversed with the PowerMate®unit.
Avoid debris, rough surfaces, pot holes, bumps, steep grades, etc. Avoid spills
of any kind, slippery surfaces, soft ground, and standing water. Observe any
condition that may cause loss of control of the PowerMate®unit leading to injury
and/or property damage.
Ensure planned route for PowerMate®operation is clear of obstacles and
uninvolved personnel. When visibility is obstructed use spotter person for
direction instruction and/or clear path of obstacles and un-involved personnel.
Do Not Place the PowerMate®Unit on an unstable surface. Supporting surface
must be capable of carrying the loaded PowerMate®Unit with Operator(s).
Check the condition of stairs and the edges of loading docks and vehicle beds.
When moving on or off a vehicle, be prepared for movement in the vehicle
suspension system.
Do not use PowerMate®equipment in an enclosed space where oxygen,
flammable, explosive or toxic vapours are present and/or are given off by oil
base paint, paint thinner, some mothproofing substances, or in an area where
flammable dust is present.
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2.05 PN 010120 Rev.E
Eng. 12/ 18/ 12
PowerMate
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LOADING SAFETY
SAFETY IN MOTION
CAUTION: Never lift a load that is over the rated capacity of the PowerMate
®
unit.
Estimate the weight and center of gravity position of the load and refer to the unit
Load Capacity Chart to ensure the load is within the loading envelope. The capacity
may be limited by the weight and strength of the operator(s). Do not operate with a
load that is beyond the operator's physical ability.
Do not attempt to increase the load capacity of the equipment by the use of chains,
rope, or other means of securing the equipment to the bed or bodies of vehicles,
handrails, wall brackets, etc..
Operators shall determine the balance of unfamiliar loads prior moving the load.
Work performed in a balanced condition is done easier and safer. New operators
should gain practice experience with lighter loads of approximately 250 lbs. with a
medium center of gravity before progressing to heavier loads. Do not raise or lower
the load too far past the balance point. Jog the equipment control switches so as
not to transfer the load weight too quickly. Training is mandatory!
Ensure the load is not damaged, properly packaged, no loose items such as tools
used in packaging the load and sharp items (such as nails) projecting from the
load.
Protect the PowerMate®strapping material from sharp edges to prevent strap
failure. Always inspect straps prior to use. Insure the strapping latching mechanism
is fully engaged.
Verify load secureness at the beginning of use, and prior to climbing or descending
with the load. Check for any loose items or load shifting.
Never unstrap a load with the PowerMate®unit in an open (extended) condition.
The unit will fall over backwards if the wheels are not in contact with a stable
surface when the unit is unloaded.
Do not load the PowerMate®unit with a load center of gravity that is outside the
side to side limits of the unit wheels.
CAUTION: When transiting a surface, avoid high speed turns that may cause
the load and PowerMate®unit to tip. Remember that the load must be secure
to the PowerMate®unit to ensure the load cannot shift.
When transiting the unit without a load, ensure the load strapping devices are
secure, not dangling, to prevent a trip hazard and prevent entanglement in the
PowerMate®moving parts.
Always keep your attention in the direction you are moving, monitoring
clearances above, below, and each side of the PowerMate®and load. When
visibility is obstructed use spotter person for directional instruction and/or clear
path of obstacles and un-involved personnel.
2.06 PN 010130 Rev.E
Eng. 05/ 08/ 14
SAFETY IN MOTION continued
BATTERY SAFETY
Stay alert. Should something break, loosen, or malfunction, on your machine, stop
work and seek qualified assistance to correct the condition. When going down a
ramp or incline, always walk ahead of the machine and use the open/close controls
to engage the rubber guard (foot) with the ground to act as a brake. Do not allow
the loaded PowerMate®to attain an un-controllable speed. When moving a
PowerMate®unit down a stair without a load, always push the wheels off the step
before lowering the wheels to the next step.
Do not compress the top urethane bumper when the machine is under load.
Lead-acid batteries contain hydrogen-oxygen gases that can be explosive and
sulphuric acid that can cause severe burns. To help avoid risk of danger and injury,
observe these precautions when handling or working with a lead-acid battery.
Wear ANSI approved safety glasses or goggles and a face shield. Wear proper
clothing to protect hands, and body. Wear appropriate rubber gloves and apron.
Never lean over a battery when testing or charging. Cigarettes, flames or sparks,
could cause a battery to explode. Keep all ignition sources away from battery. Do
not strike the sides of a battery with any spark producing item. Make sure work
area is well-ventilated.
Never touch both battery terminals with bare hands at the same time. Remove
rings, watches and dangling jewelry when working with batteries. The metal in the
j
ewelry can cause a shock and burns if contacted with the battery terminals.
Only use insulated/non-conducting tools when making connections on a battery.
Never lay tools or other parts on top of a battery.
Because the batteries used in L P International products are of the sealed type,
the battery should be replaced if there is evidence of spillage. If there is spilled
sulphuric acid present, neutralize with baking soda. Never remove vent caps on a
sealed battery. In the event of an accident, flush with water and call a physician
immediately. If venting gas is significantly inhaled, seek immediate medical
attention.
Never store batteries with explosives, flammable materials, chemicals, or food.
Protect batteries from crushing, punctures and shorting.
Do not charge or use booster cables or adjust battery connections without proper
instructions and training.
Keep batteries out of reach of children.
Do not accumulate used batteries. Dispose used batteries in accordance with
local environmental laws.
PowerMate
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2.07 PN 010140 Rev.E
Eng. 05/ 08/ 14
PowerMate
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CHARGING SAFETY INSTRUCTIONS
Battery Charger
Before using the battery charger, read all instructions and cautionary markings on the
battery charger, battery, and product using the battery.
DANGER: Electrical equipment may be hazardous if misused. Operation of this
product, and the device it is used on, must always be done with complete
knowledge of the product instructions and safety information. Failure to do so
may cause serious injury.
DANGER: RISK OF ELECTRICAL SHOCK, BURNS, OR FIRE -The battery charger
must be used as supplied. Do not use charger units if the input or output cord is cut
or frayed, or damaged in any way. Never replace, splice, or repair cables or
connectors supplied with the charger. Do not use the charger if case is damaged in
any way. Do not open the charger case for any reason. There are no user
serviceable parts. Always be sure that the charger is disconnected from the power
source and battery being charged before handling.
Your AC cord came equipped with a three-wire grounding plug (a plug that has a third
grounding pin). This plug will only fit only a grounded AC outlet. If you are unable to
insert the plug into an outlet because the outlet is not grounded contact a licensed
electrician to replace the outlet with a properly grounded outlet. Do not defeat the
purpose of the grounding plug. Pay particular attention to convenience of receptacles.
If an extension cord is necessary, use a cord with a current rating at least equal to that
of the charger. Cords rated for less amperage than the charger may overheat. Ensure
the pins of the extension cord plug are the same number, size, shape, as those on the
charger. Ensure the extension cord is wired properly and in good condition.
CAUTION: Position the charger and charger cords so that it is not tripped over, pulled,
or placed in contact with heated surfaces. Route charger cords so that they are not
likely to be walked on or pinched by items placed upon or against them. Protect the
charger from dampness or wet weather, such as rain, snow, and so on. Keep charger
away from sources of liquids, such as drinks, washbasins, bathtubs, shower stalls,
solvents, flowing water, and so on. Do not allow the charger, or any of its cords and
connectors lie in standing water such as a puddle.
CAUTION: Charge only properly maintained and rechargeable lead acid batteries of
the same voltage rating that is printed on the charger. Other battery types or voltages,
damaged batteries, or improperly maintained batteries may burst or emit dangerous
gases.
CAUTION: Only use the supplied charger on PowerMate®products. The charger units
supplied by L P International are internally protected against battery polarity reversal
and overload. This limits potential damage to the charger. However, the charger does
not protect against shorting or overload of external wiring or of the battery being
charged. Integrity of the PowerMate®unit wiring should be monitored during routine
inspections.
2.08 PN 010150 Rev.E
Eng. 05 / 08/ 14
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CHARGING SAFETY INSTRUCTIONS continued
CAUTION: Do not operate the PowerMate
®
unit while connected to the charger.
Do not overload wall outlets or extension cords, as this can result in a risk of fire or
electrical shock.
Do not operate charger if it has received a sharp blow, been dropped, or otherwise
damaged in anyway.
To reduce risk of electrical shock, unplug the charger from the outlet before
attempting maintenance or cleaning.
Disconnect the power plug by pulling the plug, not the cord.
Do not handle the plug with wet hands.
Unplug the charger when not in use.
12V IN-
V
EHICLE CHARGER
WARNING: The In-vehicle charger cannot protect against vehicle damage caused
by faults in the wiring from the vehicle battery to the charger or faults in any other
portion of the vehicle wiring harness. The user must ensure that the wiring to the
charger adheres to the same vehicle wiring standards and safety precautions
required for all vehicle wiring.
BATTERY CHARGER
PN 400211B
IN-VEHICLE REMOTE
BATTERY CHARGER
PN 400218C
2.09 PN 010160 Rev.G
Eng. 04/ 18/ 18
PowerMate
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M-SERIES POWERMATE CHARGING INSTRUCTION
INSTRUCTION:
1. Provide electrical power to the Battery Charger being used.
2. De-activate the PowerMate®by depressing the Circuit Breaker Button located on top of the
Battery Box. The Breaker Reset Lever must pop out of the Breaker housing.
3. Insert the Charger Male Plug into the Charging Receptacle located in the Battery Box. The
charge cycle is fully automatic. The Wall Charger and the In-vehicle Electronic Charger
will indicate the charge status by LED indicators. Refer to the specific Charger documentation
.
4. To discontinue the charge cycle, dis-engage the Charger Male Plug from the Charging
Receptacle.
5. The PowerMate®can be re-activated for use by swinging the Circuit Breaker Reset Lever
back into the Circuit Breaker housing.
NOTE: The PowerMate®can remain on the Battery Charger at all times, ensuring a fully
charged unit when called upon. In any case, the Circuit Breaker Reset Lever should always be
in the off (extended) position when the PowerMate®is not in use.
Wall Charger
400211B In-Vehicle
Electronic
Charger
400217C/8C
CIRCUIT BREAKER
(shown in off position)
PN 010360 Rev.G
Eng. 04/ 18/ 18
Circuit Breaker Button
Breaker Reset Lever
3.01
Charger Male Plug
Charging Receptacle
Circuit Breaker
PowerMate
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M-1 POWERMATE
®
LOADING INSTRUCTIONS
After establishing the weight of your load and its
center of gravity, refer to the load drawings to
determine:
1. That the capacity of the PowerMate is
adequate for the intended application.
2. Whether one or two operators are
required.
SAFE LOADING RECOMMENDATIONS
IN LBS (KG).
NOTE: LOAD RATINGS ARE CALCULATED FOR
TRAINED PROFICIENT, EXPERIENCED OPERATORS
A
ND SHOULD BE USED AS A GENERAL GUIDE ONLY.
SAFE LOAD LIMITS
FOR ONE OPERATOR
SAFE LOAD LIMITS
FOR ONE OPERATOR
SAFE LOAD LIMITS
FOR ONE OPERATOR
SAFE LOAD LIMITS
FOR TWO OPERATORS
SAFE LOAD LIMITS
FOR TWO OPERATORS
SAFE LOAD LIMITS
FOR TWO OPERATORS
M-1
M-2B M-2C
20
500
20
500
20
500
20
500
20
500
20
500
20
500
20
500
20
500
in.
mm
STAIR
CLIMBING VEHICLE AND
DOCK LOADING FLAT SURFACE
MOVING
STAIR
CLIMBING VEHICLE AND
DOCK LOADING FLAT SURFACE
MOVING
STAIR
CLIMBING VEHICLE AND
DOCK LOADING FLAT SURFACE
MOVING
STAIR
CLIMBING VEHICLE AND
DOCK LOADING FLAT SURFACE
MOVING
STAIR
CLIMBING VEHICLE AND
DOCK LOADING FLAT SURFACE
MOVING
STAIR
CLIMBING VEHICLE AND
DOCK LOADING FLAT SURFACE
MOVING
450
(204)
400
(182)
450
(204)
350
(159)
400
(182)
250
(113)
450
(204)
300
(136)
400
(182)
350
(159)
400
(182)
250
(113)
500
(227)
450
(204)
650
(295)
450
(204)
650
(295)
400
(182)
1000
(454)
800
(363)
1000
(454)
800
(363)
650
(295)
400
(182)
1000
(454)
600
(272)
850
(386)
800
(363)
500
(227)
400
(182)
800
(363)
750
(340)
1500
(680)
1000
(454)
1000
(454)
800
(363)
500
(227)
400
(182)
500
(227)
350
(159)
450
(204)
300
(136)
450
(204)
300
(136)
400
(182)
350
(159)
400
(182)
250
(113)
500
(227)
450
(204)
650
(295)
450
(204)
650
(295)
500
(227)
1000
(454)
800
(363)
1000
(454)
850
(386)
750
(340)
450
(204)
1000
(454)
600
(272)
850
(386)
800
(363)
500
(227)
400
(182)
800
(363)
750
(340)
1000
(454)
1500
(680)
1250
(567)
1000
(454)
500
(227)
400
(182)
450
(204)
300
(136)
500
(227)
450
(204)
500
(227)
350
(159)
400
(182)
350
(159)
650
(295)
450
(204)
450
(204)
300
(136)
400
(182)
250
(113)
650
(295)
500
(227)
1000
(454)
700
(318)
1000
(454)
600
(272)
800
(363)
750
(340)
1000
(454)
1500
(680)
800
(363)
850
(386)
850
(386)
1000
(454)
750
(340)
450
(204)
500
(227)
400
(182)
1250
(567)
1000
(454)
PN 010310 Rev.E
Eng. 05/ 08/ 14
12
300
12
300
12
300
12
300
12
300
12
300
in.
mm
in.
mm
3.02
Loading on a Vehicle
1. Position the PowerMate®as shown in "A"
close to the tailgate or rear of the vehicle
allowing room for the wheels of the
PowerMate®to clear the vehicle when raising.
2. Push the "LOAD DOWN" button to raise the
wheels until they rest on the vehicle bed.
Lower the Hook Bar and engage the Hook
Attachment (when installed) on the vehicle
bed as shown in "B" and Detail "A1".
3. Push the "LOAD UP" button and raise the
toeplate/load to the vehicle floor as shown in
"C".
4. Disengage the Hook Attachment by pulling the
PowerMate®away from the rear of the
vehicle. The PowerMate®can now be
positioned anywhere on the vehicle bed.
Unloading from a Vehicle
1. Lower the Hook Bar and connect to the Hook
Attachment in the vehicle bed by positioning
the PowerMate®as shown in "C" and Detail
"A1".
2. Push the "LOAD DOWN" button to lower the
PowerMate®toeplate and load to the ground
as shown in "B".
3. Disengage the Hook Bar from the Hook
Attachment and stand the PowerMate®
upright.
4. Push the "LOAD UP" button to lower the
wheels to the ground, whereupon the
PowerMate®can be manoeuvred as required.
5. If desired, the retractable dolly can be
unclipped and used in connection with the
Hook Bar as shown in "D" to take the load and
assist handling for horizontal movement.
POWERMATE
®
OPERATION
PowerMate
®
Operation Manua
l
PN 010320 Rev.E
Eng. 05/ 08/ 14
3.03
U
ps
t
a
i
rs
1Manoeuver the PowerMate
®
backwards to the first
step as shown in “A”, just near enough to allow the
wheels to clear the edge of the treads when raised
as shown in “B”.
2Pivot the PowerMate
®
on the heel of the toe plate
as shown in “B”. Push the “LOAD DOWN” button to
raise the wheels to rest on step 2.
3Raise the toe plate off the ground, pivoting on the
wheels of the PowerMate
®
. Push the “LOAD UP”
button, raising the PowerMate
®
frame and load and
resting the frame on step 1 as shown in “C”.
4Pivot the PowerMate
®
on the load frame so
that the wheels are clear of the steps and push
the “LOAD DOWN” button to raise the wheels
to step 3 as shown in “D”.
Repeat procedures 3 and 4 until the top of the stairs are
reached.
POWERMATE OPERATION
STAIR CLIMBING
PowerMate
®
Operation Manua
l
Down Stairs
1. Position the PowerMate®at the top of the stairs with
the load frame overhanging and clear of the steps.
Push the “LOAD DOWN” button to lower the load
and load frame, and rest it on step 2 as shown in
“E”.
2. Pivot the PowerMate®on the heel of the load frame
and push the “LOAD UP” button which will lower
the wheels to step 3 as shown in “F”.
3. Pivot the PowerMate®on its wheels to lift the load
frame clear of the steps and push the “LOAD
DOWN” button to lower the load frame to rest on
the toe plate on step 1.
Repeat procedures 2 and 3 until reaching the
bottom of the stairs.
PN 010340 Rev.E
Eng. 05/ 08/ 14
3.04
PowerMate
®
Operation Manua
l
STORAGE PROCEDURE
If the equipment is not to be used for an extended period of time (over 3 months)
then the following storage procedure should be completed by a knowledgeable
service person.
1. Remove the front drive screw guard (if installed). Extend the main frames
fully. Clean and lubricate the drive screw with light machine oil. Replace
the drive screw guard.
2. Disable the equipment by placing the safety toggle switch in the “Off” (O)
position.
3. Store the equipment in a dry / dust-free location.
4. Check every 3 months that the battery is fully charged.
5. Before returning the equipment to service, it should be examined by a
trained and competent service person.
BATTERY CARE
The 12 volt DC battery system is maintenance free and sealed. The gelled
electrolyte inside the battery requires no maintenance whatsoever throughout its
life. DO NOT ATTEMPT TO OPEN THESE BATTERIES.
The best battery life and equipment performance will be attained by keeping the
battery fully charged.
The equipment has a small female battery charging receptacle located on the left
side of the battery box cover. This receptacle is connected directly to the battery.
The battery charger output wire has a mating male plug.
Insertion of the male plug into the female receptacle connects the battery charger
to the battery. Once connected the battery charger automatically commences
charging. The charger stops when the battery is fully charged.
PN 010650 Rev.E
Eng 05/ 08/ 14
3.05
PowerMate
®
Operation Manua
l
Additional Tips for Operating the M-Series PowerMate
To enjoy "Trouble Free" PowerMate operations, remember the
following:
1. Keep the battery fully charged.
2. Follow the maintenance schedule and especially keep the screw clean and oiled with
light machine oil.
3. PowerMate®equipment is designed to take advantage of balance and leverage
principles. Work performed will be easier and safer when the load is maintained in a
balanced position. The operator should locate the center of gravity position of an
unfamiliar load prior to undertaking lifting or lowering operations.
4. New operators should be trained on light loads not exceeding 400 lbs. (182 kg),
progressing to heavier loads after gaining experience.
5. Never unstrap a load with the wheels up.
6. No not compress the top or bottom red bumpers on the drive screw when the unit has
a load.
7. Never lay the PowerMate®unit down on the battery box when transporting.
8. Ensure the overide bearing is properly adjusted on the drive screw.
9. Keep nuts and bolts tight on the dolly attachment and the hook bar.
10.Keep both hands on the handles when operating the PowerMate®.
11.When climbing stairs, keep the wheels at the back of the stair tread and the heel of the
machine back a safe distance from the step edge.
12. It is essential for reliability, and to conform with current Health and Safety legislation,
that your PowerMate®is maintained regularly. We recommend a bi-annual Service
Agreement with L P International. Inc.
PN 010370 Rev.E
Eng. 05/ 08/ 14
3.06
This manual suits for next models
2
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