Powermatic PM-2X2R Service manual

Operating Instructions and Parts Manual
CNC Routers
Models PM-2X2R and PM-2X4SP
Powermatic
427 New Sanford Road
LaVergne, Tennessee 37086
Ph.: 1-855-336-4034 Part No. M-1797022
www.powermatic.com Edition 4 12/2017
[e-mail] Copyright © 2017 Powermatic
PM-2X2R
PM-2X4SP
(router not included)
This .pdf document is bookmarked

33
15.1.1 PM-2X2R Assembly I – Exploded View

34
15.1.2 PM-2X2R Assembly II – Exploded View

35
15.1.3 PM-2X2R Assemblies – Parts List
Index No Part No Description Size Qty
1 ................PM2X2R-1...................... Handheld Controller............................................ RichAuto-A11E ............. 1
2 ................PM2X2R-2...................... Controller Cable.................................................. VW-1/30V/80°C ............ 1
3 ................PM2X2R-3...................... Electric Cabinet Assembly.................................. ......................................1
3-1 .............PM2X2R-3-1 .................. Fuse.................................................................... 10A ...............................3
3-2 .............PM2X2R-3-2 .................. Fuse.................................................................... 3A .................................1
3-3 .............PM2x2R-3-3 ................... E-Stop Switch..................................................... E2R1RAB ..................... 1
3-4 .............PM2x2R-3-4 ................... Power Switch...................................................... A204F-2E20QHG-U...... 1
4 ................PM2x2R-4 ...................... Power Cord ……. ……………………14AWGx3Cx2100L, Plug type B ..... 1
5 ................PM2X2R-5...................... Tool Touch-Off Puck........................................... ...................................... 1
10 ..............TS-1503081 ................... Hex Socket Head Cap Screw............................. M6-1.0x35L................... 4
11 ..............PM2X2R-11.................... Front Motor Holder ............................................. ...................................... 1
12 ..............PM2X2R-12.................... Rear Motor Holder Assembly ............................. ......................................1
13 ..............PM2X2R-13.................... Z-Axis Linear Guide............................................ 15x13x220L .................. 2
14 ..............PM2X2R-14.................... Z-Axis Ball Screw ............................................... M16xP5 ,L=282.5.......... 1
15 ..............TS-1501051 ................... Hex Socket Head Cap Screw............................. M4-0.7x16L................. 20
16 ..............F005235 ......................... Hex Socket Head Cap Screw............................. M3-0.5x16L................... 6
17 ..............TS-1550011 ................... Flat Washer ........................................................ Ø3.2x7x0.5t ................ 10
18 ..............PM2X2R-18.................... Limit Switch ........................................................ DA-1805N0 ................... 3
19 ..............TS-1502101 ................... Hex Socket Head Cap Screw............................. M5-0.8x45L................... 4
20 ..............PM2X2R-20.................... Z-Axis Motor Seat............................................... ......................................2
21 ..............PM2X2R-21.................... Coupling ............................................................. SCT-20C....................... 3
22 ..............TS-1501041 ................... Hex Socket Head Cap Screw............................. M4-0.7x12L................. 15
23 ..............PM2X2R-23.................... Stepper Motor..................................................... TK268D-02A5 ............... 2
24 ..............TS-1501011 ................... Hex Socket Head Cap Screw............................. M4-0.7x6L..................... 4
25 ..............TS-1501031 ................... Hex Socket Head Cap Screw............................. M4-0.7x10L................. 10
26 ..............PM2X2R-26.................... Rubber Pad ........................................................ Ø12x8 mm .................... 1
27 ..............TS-1502031 ................... Hex Socket Head Cap Screw............................. M5-0.8x12L................... 7
28 ..............PM2X2R-28.................... X-Axis Ball Screw ............................................... M16xP10,L=795............ 1
29 ..............PM2X2R-29.................... X-Axis Linear Guide............................................ 15x13x700L .................. 2
30 ..............PM2X2R-30.................... X-Axis Slide Seat................................................ ...................................... 1
31 ..............PM2X2R-31.................... X-Axis Moving Gantry......................................... ...................................... 1
32 ..............PM2X2R-32.................... Left Side Cover................................................... ...................................... 1
33 ..............PM2X2R-33.................... Stepper Motor..................................................... TK266D-02A5 ............... 1
34 ..............TS-1520041 ................... Hex Socket Head Cap Screw............................. M4-0.7x6L................... 12
35 ..............PM2X2R-35.................... Top Housing ....................................................... ...................................... 1
36 ..............PM2X2R-36.................... Truss Head Phillips Screw.................................. M4-0.7x10L................... 6
38 ..............TS-1531012 ................... Round Head Phillips Screw................................ M3-0.5x6L..................... 4
41 ..............PM2X2R-41.................... X-Axis Drag Chain Seat Upper........................... ...................................... 1
42 ..............PM2X2R-42.................... X-Axis Drag Chain Seat Lower........................... ......................................1
43 ..............TS-1550021 ................... Flat Washer ........................................................ Ø4.2x10x0.8t .............. 13
44 ..............TS-2361041 ................... Lock Washer....................................................... M4............................... 13
45 ..............TS-1550031 ................... Flat Washer ........................................................ Ø5.2x12x1.0t ................ 4
46 ..............TS-2361051 ................... Lock Washer....................................................... M5................................. 4
47 ..............PM2X2R-47.................... X-Axis Drag Chain…………………………….A0450.21 KR52-658mm......1
48 ..............PM2X2R-48.................... Limit Switch Fixed Plate ..................................... ...................................... 2
49 ..............TS-2361031 ................... Spring Washer.................................................... M3................................. 4
50 ..............TS-1520021 ................... Hex Socket Head Cap Screw............................. M3-0.5x6L................... 10
51 ..............PM2X2R-51.................... Right Side Cover ................................................ ......................................1
53 ..............TS-1514041 ................... Hex Socket Flat Head Screw.............................. M6-1.0x25L................. 28
54 ..............PM2X2R-54.................... MDF Spoil Strip, Side ......................................... 630x65x25.4 mm .......... 2
55 ..............PM2X2R-55.................... MDF Spoil Strip, Middle...................................... 630x80x25.4 mm .......... 5
56 ..............PM2X2R-56.................... Table Assembly.................................................. 989x145.3x40 mm ........ 1
57 ..............PM2X2R-57.................... Square Nut 3 ...................................................... M6-1.0......................... 31
58 ..............PM2X2R-58.................... Y-Axis Linear Guide............................................ 15x13x820L .................. 2
59 ..............TS-1501061 ................... Hex Socket Head Cap Screw............................. M4-0.7x20L................. 44
60 ..............PM2X2R-60.................... Square Nut 2 ...................................................... M4-0.7......................... 28
61 ..............PM2X2R-61.................... Y-Axis Slide Seat................................................ ...................................... 1
62 ..............TS-1503061 ................... Hex Socket Head Cap Screw............................. M6-1.0x25L................... 6
63 ..............PM2X2R-63.................... Base ................................................................... ...................................... 1

36
Index No Part No Description Size Qty
63-1 ........... PM2x2R-63-1 ................. Powermatic Logo................................................ 242x89x15 mm ............. 1
63-2 ...........TS-0207041 ................... Socket HD Cap Screw........................................ 1/4"-20UNCx3/4............ 2
64 ..............TS-1550041 ................... Flat Washer ........................................................ M6............................... 35
65 ..............TS-1503051 ................... Hex Socket Head Cap Screw............................. M6-1.0x20L................. 16
66 ..............PM2X2R-66.................... Y-Axis Bearing Seat ........................................... ...................................... 1
67 ..............PM2X2R-67.................... Y-Axis Drag Chain.............................................. L=987..............................
68 ..............PM2X2R-68.................... Y-Axis Drag Chain Fixed Plate A........................ ...................................... 1
69 ..............PM2X2R-69.................... Y-Axis Ball Screw ............................................... M16xP10,L=810............ 1
70 ..............BB-6901ZZ..................... Bearing ............................................................... #6901ZZ ....................... 1
71 ..............TS-1502051 ................... Hex Socket Head Cap Screw............................. M5-0.8x20L................... 2
72 ..............PM2X2R-72.................... Base Rear Plate ................................................. ......................................1
72-1 ...........PM2x2R-72-1 ................. Cable A For 110v Power Cable.......................... ...................................... 1
72-2 ...........PM2x2R-72-2 ................. Cable B For Step Motor/Sensor ......................... ...................................... 1
73 ..............F009506......................... Hex Cap Screw................................................... M10-1.5x45L................. 4
74 ..............TS-1550071 ................... Washer ............................................................... Ø10.2x25x2t ................. 4
75 ..............PM2X2R-75.................... Table Foot .......................................................... ...................................... 4
78 ..............TS-1503041 ................... Hex Socket Head Cap Screw............................. M6-1.0x16L................... 3
79 ..............PM2X2R-79.................... Y-Axis Drag Chain Fixed Plate B........................ ...................................... 1
80 ..............PM2x2R-80 .................... Retaining Ring.................................................... Φ12 ............................... 1
81 ..............PM2x2R-81 .................... Locking Nut......................................................... ...................................... 3
82 ..............PM2x2R-82 .................... Spacer ................................................................ ...................................... 3
83 ..............PM2x2R-83 .................... Cable Entry Plate................................................ ...................................... 1
83-1 ...........PM2x2R-83-1 ................. Tool Touch-off Receptacle ................................. N1535 ........................... 1
84 ..............PM2x2R-84 .................... X Axis Drag Chain Seat Cover ........................... ...................................... 1
..................PM2X2R-HP1................. Hardware Package 1 (not shown) (see sect.7.1 to identify)........................
..................PM2X2R-HP2................. Hardware Package 2 (not shown) (see sect.7.1 to identify)........................
..................PM2X2R-HP3................. Hardware Package 3 (not shown) (see sect.7.1 to identify)........................

37
15.2.1 PM-2X2S Stand Assembly – Exploded View
106
102
110(16)
103(4)
104(4)
107
109(2)
111(16)
101(4)
113(20)
100
108
105 112(4)
114
115(16)
64(16)
116(16) 117(16)
118

38
15.2.2 PM-2X2S Stand Assembly – Parts List
Index No Part No Description Size Qty
64 ..............TS-1550041 ................... Flat Washer ........................................................ M6............................... 16
100 ............PM2x2S-100 .................. Front Panel ........................................................ ...................................... 1
101 ............PM2x2S-101 .................. Cross Brace........................................................ ...................................... 4
102 ............PM2x2S-102 .................. Rear Panel.......................................................... ...................................... 1
103 ............PM2x2S-103 .................. Swivel Caster...................................................... ...................................... 4
104 ............PM2x2S-104 .................. Leveling Foot...................................................... ...................................... 4
105 ............PM2x2S-105 .................. Open Side Panel ................................................ ...................................... 1
106 ............PM2x2S-106 .................. Right Side Panel................................................. ...................................... 1
107 ............PM2x2S-107 .................. Left Side Panel ................................................... ...................................... 1
108 ............PM2x2S-108 .................. Tool Cabinet Assembly....................................... ...................................... 1
109 ............PM2x2S-109 .................. Tool Cabinet Brace............................................. ...................................... 2
110 ............TS-1482021 ................... Hex Cap Screw................................................... M6x12 ........................ 16
111 ............TS-1490041 ................... Hex Cap Screw................................................... M8x25 ......................... 16
112 ............TS-1501031 ................... Socket Head Cap Screw .................................... M4x10 ........................... 4
113 ............TS-1481031 ................... Socket Head Cap Screw .................................... M5x12 ......................... 20
114 ............PM2x2S-114 .................. Controller Hook................................................... ...................................... 1
115 ............TS-2361061 ................... Lock Washer....................................................... M6............................... 16
116 ............TS-1550061 ................... Flat Washer ........................................................ M8............................... 16
117 ............TS-2361081 ................... Lock Washer....................................................... M8............................... 16
118 ............TS-2171012 ................... Phillips Pan Hd Machine Screw.......................... M4x6 ............................. 2
..................PM2X2S-HP................... Stand Hardware Package (includes # 64,110,111,114-118).......................