PowerSPRAY 500007 User manual



Manual PN 500049 - Rev.4


™™

           

 

              




1
234
5
9
7
8
11
12
10
Drawing
Number(s)
Descrip�on
Replacement
Part Number
1 3CH PUMP, 2.2GPM SMARTFLO, DEMAND 3222-421F
2 SPRAYER TANK PUMP COVER 100017
3 WIRE HARNESS 120" W/ SWITCH, 15 AMP FUSE AND BATT CLAMPS 100035
4 INTAKE FILTER, 3/8" BARB 100015
5
PREMIUM MOLDED TANK 25 GAL TANK ONLY
Includes Polypropelyne Tank and Brass Inserts
100038
5,2,9,10,13
PREMIUM MOLDED TANK 25 GAL ASSEMBLY - Premium Tank and Inserts (5)
Tank Tray Lid (2), Drain Cap (9), Tank Lid Assembly (10), Wand Clips (13)
500040
7 MANIFOLD SUB ASSY REPLACEMENT, TOP PORT 500047
8 13" JET SPRAYER GUN with 3/8" BARB CONNECTOR 100058
9 DRAIN CAP SUB ASSY 100074
10 TANK LID SUB ASSY, 6" RECESS THREADED 100073
11 2" PRESSURE GAUGE 100 PSI 1/4" NPT 100012
12 REPLACEMENT HOSE, 25 FEET, 3/8" 100056-C
25 GALLON PREMIUM PRO1 SPOT SPRAYER - MODEL #500010


13
8
1
23
4
5
910
7
11
12
Drawing
Number(s)
Descrip�on
Replacement
Part Number
1 3CH PUMP, 2.0GPM EXTREME DUTY, DEMAND 3220ED-401E
2 SPRAYER TANK PUMP COVER 100017
3 WIRE HARNESS 120" W/ SWITCH, 15 AMP FUSE AND BATT CLAMPS 100035
4 INTAKE FILTER, 3/8" BARB 100015
5
PREMIUM MOLDED TANK 25 GAL TANK ONLY
Includes Polypropelyne Tank and Brass Inserts
100038
5,2,9,10
PREMIUM MOLDED TANK 25 GAL ASSEMBLY
Includes Premium Tank and Inserts (5), Tank Tray Lid (2), Drain Cap (9), Tank Lid Assembly (10)
500040
7 MANIFOLD SUB ASSY REPLACEMENT, TOP PORT 500047
8 24" PRO PISTOL GRIP GUN, 3/8 CONNECTOR 100013
9 DRAIN CAP SUB ASSY 100074
10 TANK LID SUB ASSY, 6" RECESS THREADED 100073
11 2" PRESSURE GAUGE 100 PSI 1/4" NPT 100012
12 REPLACEMENT HOSE, 25 FEET, 3/8" 100056-C
25 GALLON PREMIUM PRO SPOT SPRAYER - MODEL #500007




4
3
5
7
8
9
10
11
12
1
2
Drawing
Number(s)
Descrip�on Replacement
Part Number
1 3CH PUMP, 2.2GPM FLEX, DEMAND 7822FS-201
2 WIRE HARNESS 120" W/ SWITCH, 15 AMP FUSE AND BATT CLAMPS 100035
3 TANK LID 6" STD W/ SPRING VENT 100008
4 INTAKE FILTER 3/8" BARB 100015
5
MOLDED TANK 25 GAL STD - TANK ONLY
Includes Polypropelyne Tank and Brass Inserts
100037
5,3,11,12
MOLDED TANK 25 GAL STD - REPLACEMENT
Includes Premium Tank and Inserts (5), Drain Cap (11), Tank Lid Assembly (3), Wand Clips (12)
500041
7 MANIFOLD SUB ASSY REPLACEMENT, TOP PORT 500047
8 2" PRESSURE GAUGE 100 PSI 1/4" NPT 100012
9 30" SPRAY WAND with 3/8" HOSE BARB CONNECTION 100044
10 REPLACEMENT HOSE, 15 FEET, 3/8" 100056-D
11 DRAIN CAP SUB ASSY 100074
DELUXE SPOT SPRAYER 25GAL STANDARD TANK - MODEL #500019




4
3
5
7
8
10
11
12
1
2
Drawing
Number(s)
Descrip�on
Replacement
Part Number
1 3CH PUMP, 2.0GPM EXTREME DUTY, DEMAND 3220ED-401E
2 WIRE HARNESS 120" W/ SWITCH, 15 AMP FUSE AND BATT CLAMPS 100035
3 TANK LID 6" STD W/ SPRING VENT 100008
4 INTAKE FILTER 3/8" BARB 100015
5
MOLDED TANK 25 GAL STD - TANK ONLY
Includes Polypropelyne Tank and Brass Inserts
100037
5,3,11,12
MOLDED TANK 25 GAL STD - REPLACEMENT
Includes Premium Tank and Inserts (5), Drain Cap (11), Tank Lid Assembly (3), Wand Clips (12)
500041
7 MANIFOLD SUB ASSY REPLACEMENT, TOP PORT 500047
8 2" PRESSURE GAUGE 100 PSI 1/4" NPT 100012
9 24" PRO PISTOL GRIP GUN, 3/8 CONNECTOR 100013
10 REPLACEMENT HOSE, 25 FEET, 3/8" 100056-C
11 DRAIN CAP SUB ASSY 100074
25 GALLON PRO SPOT SPRAYER - MODEL #500022




1
2
3
4
5
11
12
7
8
9
10
Drawing
Number(s)
Descrip�on
Replacement
Part Number
1 3CH PUMP, 2.2GPM FLEX, DEMAND 7822FS-201
2 WIRE HARNESS 120" W/ SWITCH, 15 AMP FUSE AND BATT CLAMPS 100035
3 TANK LID 6" STD W/ SPRING VENT 100008
4 INTAKE FILTER 3/8" BARB 100015
5
MOLDED TANK 15 GAL STD - TANK ONLY
Includes Polypropelyne Tank and Brass Inserts
100016
5,3,11,12
MOLDED TANK 15 GAL STD - TANK ONLY
Includes Premium Tank and Inserts (5), Drain Cap (11), Tank Lid Assembly (3), Wand Clips (12)
500042
7 MANIFOLD SUB ASSY REPLACEMENT, TOP PORT 500047
8 2" PRESSURE GAUGE 100 PSI 1/4" NPT 100012
9 30" SPRAY WAND with 3/8" HOSE BARB CONNECTION 100044
10 REPLACEMENT HOSE, 15 FEET, 3/8" 100056-D
11 DRAIN CAP SUB ASSY 100074
15 GALLON DELUXE SPOT SPRAYER - MODEL #500031




1
2
3
4
5
11
12
7
8
10
Drawing
Number(s)
Descrip�on
Replacement
Part Number
1 3CH PUMP, 2.0GPM EXTREME DUTY, DEMAND 3220ED-401E
2 WIRE HARNESS 120" W/ SWITCH, 15 AMP FUSE AND BATT CLAMPS 100035
3 TANK LID 6" STD W/ SPRING VENT 100008
4 INTAKE FILTER 3/8" BARB 100015
5
MOLDED TANK 15 GAL STD - REPLACEMENT
Includes Polypropelyne Tank and Brass Inserts 100016
5,3,11,12
MOLDED TANK 15 GAL STD - TANK ONLY
Includes Premium Tank and Inserts (5), Drain Cap (11), Tank Lid Assembly (3), Wand Clips (12)
500042
7 MANIFOLD SUB ASSY REPLACEMENT, TOP PORT 500047
8 2" PRESSURE GAUGE 100 PSI 1/4" NPT 100012
9 24" PRO PISTOL GRIP GUN, 3/8 CONNECTOR 100013
10 REPLACEMENT HOSE, 25 FEET, 3/8" 100056-C
11 DRAIN CAP SUB ASSY 100074
15 GALLON PRO SPOT SPRAYER - MODEL #500034


 




 
1
2
3
4
5
7
8
9
Drawing
Number(s)
Descrip�on
Replacement
Part Number
1 PUMP, 1 GPM, DEMAND, 40 PSI 2200-201
2 WIRE HARNESS 120" W/ SWITCH, BATT CLAMPS 100035
3 TANK LID 6" STD W/ SPRING VENT 100008
4 INTAKE FILTER 3/8" BARB 100015
5
MOLDED TANK 15 GAL STD - REPLACEMENT
Includes Polypropelyne Tank and Brass Inserts
100016
5,3,7
MOLDED TANK 15 GAL STD - TANK ONLY
Includes Tank and Inserts (5), Drain Cap (7), Tank Lid Assembly (3), Wand Clips
500042
7 DRAIN CAP SUB ASSY 100074
8 30" SPRAY WAND with 3/8" HOSE BARB CONNECTION 100044
9 REPLACEMENT HOSE, 15 FEET, 3/8" 100056-D
15 GALLON ECO PRO SPOT SPRAYER - MODEL #500045


Teflon Tape or other
adequate thread sealant


1
2
3
4
5
7
8
9
Drawing
Number(s)
Descrip�on
Replacement
Part Number
1 PUMP, 1 GPM, DEMAND, 40 PSI 2200-201
2 WIRE HARNESS 120" W/ SWITCH, BATT CLAMPS 100035
3 TANK LID 6" STD W/ SPRING VENT 100008
4 INTAKE FILTER 3/8" BARB 100015
5
MOLDED TANK 25 GAL STD - REPLACEMENT
Includes Polypropelyne Tank and Brass Inserts
100037
5,3,7
MOLDED TANK 25 GAL STD - TANK ONLY
Includes Tank and Inserts (5), Drain Cap (7), Tank Lid Assembly (3), Wand Clips
500041
7 DRAIN CAP SUB ASSY 100074
8 30" SPRAY WAND with 3/8" HOSE BARB CONNECTION 100044
9 REPLACEMENT HOSE, 15 FEET, 3/8" 100056-D
25 GALLON ECO SPOT SPRAYER - MODEL #500046


(Please note PowerSPRAY ECO Sprayers will not have a manifold and this step can be skipped.)

Your new sprayer manifold will be fully assembled EXCEPT for the
pressure gauge. To install the gauge use the thread sealant provided
and wrap it around the gauge threading. Next, screw gauge into
manifold top port as shown in diagram. Please note, over-tightening
can cause damage to the manifold. If your Pressure Gauge does not
face the desired direction, a few extra wraps of thread sealant will help
re-position the gauge

Connect your pump to the wiring harness using
the two pinned electrical connectors.
Next, attach the red battery clamp to the
positive (+) battery terminal and then the black
battery clamp to the negative (-) battery
terminal.

Before beginning operation, use a screwdriver to ensure
all hose clamps have a water tight seal.

Please ensure intake filter is functional and cleaned often.
Running without a filter can cause debris or sediment to
get into the system and cause obstruction.
A clogged filter will impact pump priming and system
performance. To clean filter, back flush with water or
compressed air.

