PowerSPRAY PRO 500000 User manual
Manual PN 500050
™™
1
234
9
78
11
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Drawing
Number(s)
Descrip�on Replacement
Part Number
1 3CH PUMP, 2.2GPM SMARTFLO, DEMAND 3222-421F
2 SPRAYER TANK PUMP COVER 100017
3 WIRE HARNESS 120" W/ SWITCH AND BATT CLAMPS 100035
4 INTAKE FILTER, 3/8" BARB 100015
5
PREMIUM MOLDED TANK 25 GAL TANK ONLY
Includes Polypropelyne Tank and Brass Inserts
100038
5,2,9,10,13
PREMIUM MOLDED TANK 25 GAL ASSEMBLY - Premium Tank and Inserts (5)
Tank Tray Lid (2), Drain Cap (9), Tank Lid Assembly (10), Wand Clips (13)
500040
7 MANIFOLD SUB ASSY REPLACEMENT, SIDE PORT 500048
8 13" JET SPRAYER GUN with 3/8" BARB CONNECTOR 100058
9 DRAIN CAP SUB ASSY 100074
10 TANK LID SUB ASSY, 6" RECESS THREADED 100073
11 2" PRESSURE GAUGE 100 PSI 1/4" NPT 100012
12 REPLACEMENT HOSE, 25 FEET, 3/8" 100056-C
14 WELDED TRAILER FRAME 25GAL (NO TIRES) 100002
15 PNUEMATIC TIRE ON RIM - (1 TIRE) 100019
16 TRAILER BOOM KIT WITH 2 NOZZLES - RETAIL 500051
17 NOZZLE ASSEMBLY WITH FLOOD TIP (1 ASSEMBLY) 100039
25 GALLON TRAILER PREMIUM PRO1 SPRAYER - MODEL #500004
8
1
234
9
7
11
12
10
13
14
15
16
17
Drawing
Number(s)
Descrip�on
Replacement
Part Number
1 3CH PUMP, 2.0GPM EXTREME DUTY, DEMAND 3220ED-401E
2 SPRAYER TANK PUMP COVER 100017
3 WIRE HARNESS 120" W/ SWITCH AND BATT CLAMPS 100035
4 INTAKE FILTER, 3/8" BARB 100015
5
PREMIUM MOLDED TANK 25 GAL TANK ONLY
Includes Polypropelyne Tank and Brass Inserts
100038
5,2,9,10,13
PREMIUM MOLDED TANK 25 GAL ASSEMBLY - Premium Tank and Inserts (5)
Tank Tray Lid (2), Drain Cap (9), Tank Lid Assembly (10), Wand Clips (13)
500040
7 MANIFOLD SUB ASSY REPLACEMENT, SIDE PORT 500048
8 24" PRO PISTOL GRIP GUN, 3/8 CONNECTOR 100013
9 DRAIN CAP SUB ASSY 100074
10 TANK LID SUB ASSY, 6" RECESS THREADED 100073
11 2" PRESSURE GAUGE 100 PSI 1/4" NPT 100012
12 REPLACEMENT HOSE, 25 FEET, 3/8" 100056-C
14 WELDED TRAILER FRAME 25GAL (NO TIRES) 100002
15 PNUEMATIC TIRE ON RIM - (1 TIRE) 100019
16 TRAILER BOOM KIT WITH 2 NOZZLES - RETAIL 500051
17 NOZZLE ASSEMBLY WITH FLOOD TIP (1 ASSEMBLY) 100039
25 GALLON PREMIUM PRO SPOT SPRAYER - MODEL #500000
8
1
234
9
7
11
12
10
13
14
15
16
17
Drawing
Number(s)
Descrip�on
Replacement
Part Number
1 3CH PUMP, 2.0GPM EXTREME DUTY, DEMAND 7822FS-201
2 SPRAYER TANK PUMP COVER 100017
3 WIRE HARNESS 120" W/ SWITCH AND BATT CLAMPS 100035
4 INTAKE FILTER, 3/8" BARB 100015
5
PREMIUM MOLDED TANK 25 GAL TANK ONLY
Includes Polypropelyne Tank and Brass Inserts
100038
5,2,9,10,13
PREMIUM MOLDED TANK 25 GAL ASSEMBLY - Premium Tank and Inserts (5)
Tank Tray Lid (2), Drain Cap (9), Tank Lid Assembly (10), Wand Clips (13)
500040
7 MANIFOLD SUB ASSY REPLACEMENT, SIDE PORT 500048
8 100013
9 DRAIN CAP SUB ASSY 100074
10 TANK LID SUB ASSY, 6" RECESS THREADED 100073
11 2" PRESSURE GAUGE 100 PSI 1/4" NPT 100012
12 REPLACEMENT HOSE, 25 FEET, 3/8" 100056-C
14 WELDED TRAILER FRAME 25GAL (NO TIRES) 100002
15 PNUEMATIC TIRE ON RIM - (1 TIRE) 100019
16 TRAILER BOOM KIT WITH 2 NOZZLES - RETAIL 500051
17 NOZZLE ASSEMBLY WITH FLOOD TIP (1 ASSEMBLY) 100039
30" SPRAY WAND with 3/8" HOSE BARB CONNECTION
25 GALLON PREMIUM PRO SPOT SPRAYER - MODEL #500055
4
3
5
7
8
9
10
11
12
1
2
14
15
17
Drawing
Number(s)
Descrip�on
Replacement
Part Number
1 3CH PUMP, 2.2GPM FLEX, DEMAND 7822FS-201
2 WIRE HARNESS 120" W/ SWITCH, BATT CLAMPS 100035
3 TANK LID 6" STD W/ SPRING VENT 100008
4 INTAKE FILTER 3/8" BARB 100015
5
MOLDED TANK 25 GAL STD - TANK ONLY
Includes Polypropelyne Tank and Brass Inserts
100037
5,3,11,12
MOLDED TANK 25 GAL STD - REPLACEMENT
Includes Premium Tank and Inserts (5), Drain Cap (11), Tank Lid Assembly (3), Wand
Clips (12)
500041
7 MANIFOLD SUB ASSY REPLACEMENT, SIDE PORT 500048
8 2" PRESSURE GAUGE 100 PSI 1/4" NPT 100012
9 30" SPRAY WAND with 3/8" HOSE BARB CONNECTION 100044
10 REPLACEMENT HOSE, 15 FEET, 3/8" 100056-D
11 DRAIN CAP SUB ASSY 100074
14 WELDED TRAILER FRAME 25GAL (NO TIRES) 100002
15 PNUEMATIC TIRE ON RIM - (1 TIRE) 100019
16 TRAILER BOOM KIT WITH 2 NOZZLES - RETAIL 500051
17 NOZZLE ASSEMBLY WITH FLOOD TIP (1 ASSEMBLY) 100039
25 GALLON DELUXE TRAILER SPRAYER - MODEL #500013
16
Teon Tape or other
adequate thread sealant
4
3
5
7
8
10
11
12
1
2
14
15
17
Drawing
Number(s)
Descrip�on
Replacement
Part Number
1 3CH PUMP, 2.0GPM EXTREME DUTY, DEMAND 3220ED-401E
2 WIRE HARNESS 120" W/ SWITCH, BATT CLAMPS 100035
3 TANK LID 6" STD W/ SPRING VENT 100008
4 INTAKE FILTER 3/8" BARB 100015
5
MOLDED TANK 25 GAL STD - TANK ONLY
Includes Polypropelyne Tank and Brass Inserts
100037
5,3,11,12
MOLDED TANK 25 GAL STD - REPLACEMENT
Includes Premium Tank and Inserts (5), Drain Cap (11), Tank Lid Assembly (3), Wand
Clips (12)
500041
7 MANIFOLD SUB ASSY REPLACEMENT, SIDE PORT 500048
8 2" PRESSURE GAUGE 100 PSI 1/4" NPT 100012
9 24" PRO PISTOL GRIP GUN, 3/8 CONNECTOR 100013
10 REPLACEMENT HOSE, 25 FEET, 3/8" 100056-C
11 DRAIN CAP SUB ASSY 100074
14 WELDED TRAILER FRAME 25GAL (NO TIRES) 100002
15 PNUEMATIC TIRE ON RIM - (1 TIRE) 100019
16 TRAILER BOOM KIT WITH 2 NOZZLES - RETAIL 500051
17 NOZZLE ASSEMBLY WITH FLOOD TIP (1 ASSEMBLY) 100039
25 GALLON PRO TRAILER SPRAYER - MODEL #500016
16
1/2”Wrench + Phillips Screw Driver - Flat Head Screw Driver
9
5
4
6
2
1
12
11
10
1
15
19
18
17
20
16
3
7
8
14
13
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22
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Item
Number
Descrip�on Quan�ty
1 Welded Trailer Frame - 25 Gallon 1
2 Trailer Beam Welded 1
3 Trailer Axel 1
4 Trailer Hitch Bracket 1
5 Trailer Clevis 1
6 3/4" Threaded Bolt 2
7 1-3/4" Threaded Bolt 10
8 Lock Nut 8
9 Steel Clevis Pin with Hair Pin 1
10 Hair Pin (Tires) 2
11 5/8" Washer 2
12 Pneuma�c Trailer Tires 2
Item
Number
Descrip�on Quan�ty
13 Wand Clips 2
14 Drain Plug 1
15 Boom Moun�ng Bracket 2
16 Nozzle Base 2
17 Nozzle Twist Lock Cap - Blue 2
18 Flood Nozzle - Grey 2
19 Nozzle Gasket 2
20 Nozzle Strainer - 50 Mesh 2
21 Hose Clamp 3
22 Nozzle Mount Assembly with Screw 2
23 Pressure Guage 1
24 45" Horizontal Spray Boom 1
13 14
15
16
17 18
19
20 21
22 23
24
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Your new sprayer manifold will be fully assembled EXCEPT for the
pressure gauge. To install the gauge use the thread sealant provided
and wrap it around the gauge threading. Next, screw gauge into
manifold top port as shown in diagram. Please note, over-tightening
can cause damage to the manifold.
Connect your pump to the wiring harness using
the two pinned electrical connectors.
Next, attach the red battery clamp to the
positive (+) battery terminal and then the black
battery clamp to the negative (-) battery
terminal.
Before beginning operation, use a screwdriver to ensure
all hose clamps have a water tight seal.
Please ensure intake lter is functional and cleaned often.
Running without a lter can cause debris or sediment to
get into the system and cause obstruction.
A clogged lter will impact pump priming and system
performance. To clean lter, back ush with water or
compressed air.
6
When applying chemical please refer to technical data sheets provided by chemical manu-
facturer. Manufacturer will have data per acre, 1000 sq. ft. or 100 sq. ft. Determine the sq.
footage of area to be sprayed, speed of lawn tractor and mix the appropriate amount of wa-
ter/chemical mixture.
1 MPH 2 MPH 3 MPH 4 MPH 5 MPH 7.5 MPH 10 MPH
3 18"
10
20
30
40
0.30
0.42
0.52
0.60
44.0
63.0
76.0
90.0
22.0
31.5
38.0
45.0
14.9
20.9
26.0
30.0
11.1
15.7
19.3
22.0
8.9
12.6
15.4
17.8
5.9
8.4
10.3
11.8
4.5
6.3
7.7
8.9
1 MPH 2 MPH 3 MPH 4 MPH 5 MPH 7.5 MPH 10 MPH
3 18"
10
20
30
40
0.30
0.42
0.52
0.60
1.01
1.40
1.74
2.06
0.50
0.72
0.87
1.00
0.34
0.48
0.60
0.69
0.25
0.36
0.44
0.50
0.21
0.29
0.35
0.41
0.14
0.19
0.24
0.27
0.10
0.14
0.18
0.20
1 MPH 2 MPH 3 MPH 4 MPH 5 MPH 7.5 MPH 10 MPH
3 18"
10
20
30
40
0.30
0.42
0.52
0.60
0.100
0.140
0.174
0.216
0.050
0.072
0.087
0.100
0.034
0.048
0.059
0.068
0.025
0.036
0.044
0.050
0.020
0.029
0.035
0.040
0.013
0.019
0.024
0.027
0.010
0.014
0.017
0.021
Capacity
GPM
Tip No. Spray
Height
Pressure
(PSI)
Capacity
GPM
Gallons Per Acre - Based on Water
Gallons Per 1000 Sq. Ft. - Based on Water
Gallons per 100 Sq. Ft. - Based on Water
Tip No.
Spray
Height
Pressure
(PSI)
Capacity
GPM
Tip No.
Spray
Height
Pressure
(PSI)
100 Ft. 200 Ft. 300 Ft.
168 136 205
2 34 68 102
3 23 45 68
4 17 34 51
5 14 27 41
6 11 23 34
7 9.7 19 29
8 8.5 17 26
9 7.6 15 23
10 6.8 14 20
Time Required in Seconds to
Travel Distance
Speed in
MPH
(Miles Per
Hour)
PowerSpray recommends that after set-up of your sprayer a test is performed to ensure it is
in proper working order. This will help identify any leaks in the system and save any unwant-
ed waste of expensive chemicals.
When you are ready to spray, ll tank halfway full with water. Turn the boom valve on the
manifold to the “on” position. Your boom should begin spraying from all connected nozzle
tips. You can adjust the pressure by turning the “On/O” lever on the bypass valve. Do this
until you have your desired spray pattern/pressure coming from your boom. This process of
opening your “bypass” diverts any unneeded extra ow from your pump back to your tank
saving your chemical. If your Boom is “cycling”or “pulsating”more adjustments to the bypass
is needed until you have a constant and steady ow.
Once you are at your desired pressure and there are no system leaks, add your chemical and
begin spraying.
To use or switch to the spot sprayer, rst turn o all the valves on your manifold. At this time
the pump should be o and no uid coming out of any of your nozzles. Turn the valve on
your manifold completely open. Next, take the spot spray wand and begin spraying. If you
see cycling or pulsating from your wand tip, you will need to adjust the bypass. While holding
the trigger of your wand, slowly open your bypass valve until a steady stream and desired
pressure is obtained.
A helpful tip to ensure an even spray is to test over a solid concrete surface, (such as a drive
way) and examine the spray pattern on the concrete and adjust if there is visible space
between spray pattern.
Power Spray Sprayers has designed and built this sprayer to provide many years of dependable service
when properly cared for. Please read and follow the directions.
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At Power Spray Sprayers, we’re committed to succeeding in today’s increasingly challenging
marketplace by responding to each varied and dynamic individual customer requirement
with an exclusive and custom tailored solution.
SmartFlo technology utilizes both a demand switch and an internal bypass to automatically
adapt to your sprayer giving you optimal performance and eliminating pump cycling. You
get an open ow of 2.0 GPM with a shut o pressure of 85 PSI. The high torque 12VDC
motor provides powerful ow at spraying pressures ensuring smooth and even coverage.
The SmartFLO series is the perfect pump or plug and play replacement for anyone looking
to upgrade their current sprayer pump.
Ensure Power supply used is adequate for the application.
Pump ratings are based on alternator charged battery which supplies 13.7 volts.
Voltage drop will result in reduced motor speed thus reducing performance. Higher operat-
ing ow and pressures increase amp draw.
This manual suits for next models
3
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