Powerware 9125 PowerPass User manual

9125
USER’S GUIDE
PowerPass®Distribution
Module (PDM)
For use with Two-in-One
5000/6000 VA Models
R
www.powerware.com

9125
USER’S GUIDE
PowerPass®Distribution
Module (PDM)
For use with Two-in-One
5000/6000 VA Models
R
www.powerware.com

Class A EMC Statements
FCC Part 15
NOTE This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
ICES-003
This Class A Interference Causing Equipment meets all requirements of the Canadian Interference
Causing Equipment Regulations ICES-003.
Cet appareil numérique de la classe A respecte toutes les exigences du Reglement sur le matériel
brouilleur du Canada.
EN50091-2
Some configurations are classified under EN50091-2 as “Class-A UPS for Unrestricted Sales Distribution.”
For these configurations, the following applies:
WARNING This is a Class A-UPS Product. In a domestic environment, this product may cause radio
interference, in which case, the user may be required to take additional measures.
Requesting a Declaration of Conformity
Units that are labeled with a CE mark comply with the following harmonized standards and EU
directives:
쑺Harmonized Standards: EN 50091-1-1 and EN 50091-2; IEC 60950 Third Edition
쑺EU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage
limits
93/68/EEC, Amending Directive 73/23/EEC
89/336/EEC, Council Directive relating to electromagnetic compatibility
92/31/EEC, Amending Directive 89/336/EEC relating to EMC
The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of
the EC Declaration of Conformity, contact:
Powerware Corporation
Koskelontie 13
FIN-02920 Espoo
Finland
Phone: [phone]
Fax: [phone]
Powerware and PowerPass are registered trademarks of Powerware Corporation.
Greenlee is a registered trademark of Greenlee Textron.
ECopyright 2003–2004 Powerware Corporation, Raleigh, NC, USA. All rights reserved. No part of this
document may be reproduced in any way without the express written approval of Powerware
Corporation.

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Powerware®9125 Two-in-One (5000/6000 VA) PDM User’s Guide SRev B www.powerware.com
Table of Contents
1Introduction 1...............................................
Safety Warnings 1.........................................................
2 Installation 11.................................................
Inspecting the Equipment 11.................................................
PDM Setup 11.............................................................
UPS Setup 12..............................................................
Installing the Internal Batteries 12..........................................
Tower Setup 14.........................................................
EBM Installation 16.........................................................
Plug-Receptacle PDM Installation 17..........................................
Remote Emergency Power-Off 21.............................................
Hardwired PDM Installation 23...............................................
PDM Rear Panels 29........................................................
3 Configuration 31..............................................
Configuration Mode 31.....................................................
4Operation 35..................................................
Using Maintenance Bypass 35................................................
5 Specifications 37..............................................
6PDMSchematics 39............................................
7 Service and Support 47........................................

Table of Contents
ii Powerware®9125 Two-in-One (5000/6000 VA) PDM User’s Guide SRev B www.powerware.com

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Powerware®9125 Two-in-One (5000/6000 VA) PDM User’s Guide SRev B www.powerware.com
Chapter 1 Introduction
The PowerPass®Distribution Module (PDM) is designed to operate with a
5000/6000 VA Powerware®9125 uninterruptible power system (UPS). The
PDM allows you to:
쑺Replace or upgrade the UPS without losing power to the protected
equipment (see “Using Maintenance Bypass” on page 35).
쑺Provide surge protection if the UPS is not present.
쑺Provide extra surge protection when the UPS is present.
Safety Warnings
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during
installation and maintenance of the UPS. Please read all instructions before
operating the equipment and save this manual for future reference.
CAUTION
쑺There are NO USER SERVICEABLE PARTS inside the UPS. All repairs and
service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY.
쑺To reduce the risk of fire or electric shock, install this UPS in a temperature
and humidity controlled, indoor environment, free of conductive
contaminants. Ambient temperature must not exceed 40°C (104°F). Do not
operate near water or excessive humidity (95% max).
쑺For PDM models with hardwired outputs, overcurrent protection for the
output AC circuit(s) is to be provided by others.
쑺For PDM models with hardwired outputs, suitably rated disconnect switches
for the output AC circuit(s) are to be provided by others.

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Sikkerhedsanvisninger
VIGTIGE SIKKERHEDSANVISNINGER
GEM DISSE ANVISNINGER
DENNE BRUGERVEJLEDNING INDEHOLDER VIGTIGE
SIKKERHEDSANVISNINGER
ADVARSEL
쑺Denne UPS indeholder LIVSFARLIG HØJSPÆNDING. Alle reparationer og
vedligeholdelse bør kun udføres af en AUTORISERET SERVICETEKNIKER.
Ingen af UPS’ens indvendige dele kan repareres af brugeren.
쑺Installér denne UPS i et temperatur- og fugtighedskontrolleret
indendørsmiljø, frit for ledende forureningsstoffer for at formindske risikoen
for brand og elektrisk stød. Rumtemperaturen må ikke overstige 40°C.
UPS’en bør ikke betjenes nær vand eller høj fugtighed (maksimalt 95%).
쑺For PDM systemer med hårdledningsudgange, skal overstrømsbeskyttelse for
vekslestrømmens udgangskredsløb forsynes af andre.
쑺For PDM systemer med hårdledningsudgange, skal egnede, nominelle
afbryderkontakter for vekslestrømmens udgangskredsløb forsynes af andre.
Belangrijke Veiligheidsinstructies
BELANGRIJKE VEILIGHEIDSINSTRUCTIES
BEWAAR DEZE INSTRUCTIES
DEZE HANDLEIDING BEVAT BELANGRIJKE
VEILIGHEIDSINSTRUCTIES
OPGELET
쑺Deze UPS bevat LEVENSGEVAARLIJKE ELEKTRISCHE SPANNING. Alle
reparaties en onderhoud dienen UITSLUITEND DOOR ERKEND
SERVICEPERSONEEL te worden uitgevoerd. Er bevinden zich GEEN
ONDERDELEN in de UPS die DOOR DE GEBRUIKER kunnen worden
GEREPAREERD.
쑺Teneinde de kans op brand of elektrische schok te verminderen dient deze
UPS in een gebouw met temperatuur- en vochtigheidregeling te worden
geïnstalleerd, waar geen geleidende verontreinigingen aanwezig zijn. De
omgevingstemperatuur mag 40°C niet overschrijden. Niet gebruiken in de
buurt van water of bij zeer hoge vochtigheid (max. 95%).

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쑺Voor PDM systemen met vast-bedrade uitgangen, moet de
overstroombeveiliging voor wisselstroom uitvoercircuit(s) door anderen
worden geleverd.
쑺Voor PDM systemen met vast-bedrade uitgangen, moeten de juiste
hoofdschakelaars voor wisselstroom uitvoercircuit(s) door anderen worden
geleverd.
Tarkeita Turvaohjeita
TÄRKEITÄ TURVAOHJEITA - SUOMI
SÄILYTÄ NÄMÄ OHJEET
TÄMÄ OPAS SISÄLTÄÄ TÄRKEITÄ TURVAOHJEITA
VARO
쑺Tämä UPS sisältää HENGENVAARALLISIA JÄNNITTEITÄ. Kaikki korjaukset ja
huollot on jätettävä VAIN VALTUUTETUN HUOLTOHENKILÖN TOIMEKSI.
UPS ei sisällä MITÄÄN KÄYTTÄJÄN HUOLLETTAVIA OSIA.
쑺Vähentääksesi tulipalon ja sähköiskun vaaraa asenna tämä UPS sisätiloihin,
joissa lämpötila ja kosteus on säädettävissä ja joissa ei ole virtaa johtavia
epäpuhtauksia. Ympäristön lämpötila ei saa ylittää 40 °C. Älä käytä lähellä
vettä ja vältä kosteita tiloja (95 % maksimi).
쑺PDM-järjestelmissä kiintealla asennuksella: kuormana olevien laitteiden
ylivirtasuojaus ja erotuskytkimet tulee toteuttaa kuormapiireissa.

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Consignes de sécurité
CONSIGNES DE SÉCURITÉ IMPORTANTES
CONSERVER CES INSTRUCTIONS
CE MANUEL CONTIENT DES CONSIGNES DE SÉCURITÉ
IMPORTANTES
ATTENTION!
쑺Cet onduleur contient des TENSIONS MORTELLES. Toute opération
d’entretien et de réparation doit être EXCLUSIVEMENT CONFIÉE A UN
PERSONNEL QUALIFIÉ AGRÉÉ. AUCUNE PIÈCE RÉPARABLE PAR
L’UTILISATEURnesetrouvedansl’onduleur.
쑺Pour réduire les risques d’incendie et de décharge électrique, installer
l’onduleur uniquement à l’intérieur, dans un lieu dépourvu de matériaux
conducteurs, où la température et l’humidité ambiantes sont contrôlées. La
température ambiante ne doit pas dépasser 40 °C. Ne pas utiliser à
proximité d’eau ou dans une atmosphère excessivement humide (95 %
maximum).
쑺Pour les models PDM ayant des sorties câblées, la protection contre une
surintensité pour le(s) circuit(s) de sortie de courant alternatif doit être
fournie par un autre fournisseur.
쑺Pour les models PDM ayant des sorties câblées, les interrupteurs de
déconnexion convenables pour le(s) circuit(s) de sortie de courant alternatif
doivent être fournie par un autre fournisseur.

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Sicherheitswarnungen
WICHTIGE SICHERHEITSANWEISUNGEN AUFBEWAHREN.
DIESES HANDBUCH ENTHÄLT WICHTIGE
SICHERHEITSANWEISUNGEN.
VORSICHT!
쑺Die USV führt lebensgefährliche Spannungen. Alle Reparatur- und
Wartungsarbeiten sollten nur von Kundendienstfachleuten durchgeführt
werden. Die USV enthält keine vom Benutzer zu wartenden Komponente.
쑺Um die Brand- oder Elektroschockgefahr zu verringern, diese USV nur in
Gebäuden mit kontrollierter Temperatur und Luftfeuchtigkeit installieren, in
denen keine leitenden Schmutzstoffen vorhanden sind. Die
Umgebungstemperatur darf 40°C nicht übersteigen. Die USV nicht in der
Nähe von Wasser oder in extrem hoher Luftfeuchtigkeit (max. 95 %)
betreiben.
쑺Für PDM-Systeme mit festverdrahteten Eingängen muß der Überstromschutz
für die Ausgangswechselstromkreise anderweitig bereitgestellt werden.
쑺Für PDM-Systeme mit festverdrahteten Ausgängen müssen Trennschalter für
die Ausgangswechselstromkreise mit passendem Nennwert anderweitig
bereitgestellt werden.
Avvisi di sicurezza
IMPORTANTI ISTRUZIONI DI SICUREZZA
CONSERVARE QUESTE ISTRUZIONI
QUESTO MANUALE CONTIENE IMPORTANTI ISTRUZIONI
DI SICUREZZA
ATTENZIONE
쑺la TENSIONE contenuta in questo gruppo statico di continuità è LETALE.
Tutte le operazioni di riparazione e di manutenzione devono essere
effettuate ESCLUSIVAMENTE DA PERSONALE TECNICO AUTORIZZATO.
All’interno del gruppo statico di continuità NON vi sono PARTI RIPARABILI
DALL’UTENTE.
쑺Per ridurre il rischio di incendio o di scossa elettrica, installare il gruppo
statico di continuità in un ambiente interno a temperatura ed umidità
controllata, privo di agenti contaminanti conduttivi. La temperatura
ambiente non deve superare i 40°C. Non utilizzare l’unità in prossimità di
acqua o in presenza di umidità eccessiva (95% max).

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쑺NeisistemiPDMprovvistidiuscitecablate,idispositividiprotezioneda
sovracorrente per il/i circuito/i a corrente alternata in uscita devono essere
forniti da terzi.
쑺NeisistemiPDMprovvistidiuscitecablate,isezionatoridicorrente
nominale adeguata per il/i circuito/i a corrente alternata in uscita devono
essere forniti da terzi.
Viktig Sikkerhetsinformasion
FORSIKTIG
쑺Denne UPS’en inneholder LIVSFARLIGE SPENNINGER. All reparasjon og
service må kun utføres av AUTORISERT SERVICEPERSONALE. BRUKERE KAN
IKKE UTFØRE SERVICE PÅ NOEN AV DELENE i UPS’en.
쑺For å redusere fare for brann eller elektriske støt, bør denne UPS’en
installeres i et innendørs miljø med kontrollert temperatur og luftfuktighet
som er fritt for ledende, forurensende stoffer. Romtemperaturen må ikke
overskride 40°C.Denmåikkebrukesinærhetenavvannellervedmeget
høy luftfuktighet (95% maks.).
쑺For PDM systemer med fastkoplete uttak, må overstrømvern for
vekselstrømuttak(ene) stilles til rådighet av andre.
쑺For PDM systemer med fastkoplete uttak, må passende utkoplingsbrytere for
vekselstrømuttak(ene) stilles til rådighet av andre.
Regulamentos de Segurança
INSTRUÇÕES DE SEGURANÇA IMPORTANTES
GUARDE ESTAS INSTRUÇÕES
ESTE MANUAL CONTÉM INSTRUÇÕES DE SEGURANÇA
IMPORTANTES
PERIGO
쑺A UPS contém VOLTAGEM MORTAL. Todos os reparos e assistência técnica
devem ser executados SOMENTE POR PESSOAL DA ASSISTÊNCIA TÉCNICA
AUTORIZADO. Não há nenhuma PEÇA QUE POSSA SER REPARADA PELO
USUÁRIO dentro da UPS.
쑺Para reduzir o risco de incêndios ou choques elétricos, instale a UPS em
ambiente interno com temperatura e umidade controladas e livres de
contaminadores condutíveis. A temperatura ambiente não deve exceder
40°C. Não opere próximo a água ou em umidade excessiva (máx: 95%).

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쑺Para sistemas PDM com saídas conectadas, a proteção de sobrecarga para
circuitos de saída de corrente alternada deve ser fornecida por outros.
쑺Para sistemas PDM com saídas conectadas, interruptores de desconexão
devidamente qualificados para circuitos de saída de corrente alternada
devem ser fornecidos por outros.
Предупреждения по мерам безопасности
ВАЖНЫЕ УКАЗАНИЯ ПО МЕРАМ ЕЗОПАСНОСТИ
СОХРАНИТЕ ЭТИ УКАЗАНИЯ
ДАННОЕ РУКОВОДСТВО СОДЕРЖИТ ВАЖНЫЕ
УКАЗАНИЯ ПО МЕРАМ ЕЗОПАСНОСТИ
ОСТОРОЖНО
쑺В данном ИБП имеются СМЕРТЕЛЬНО ОПАСНЫЕ НАПРЯЖЕНИЯ.
Все работы о ремонту и обслуживанию должны вы олняться
ТОЛЬКО УПОЛНОМОЧЕННЫМ ОБСЛУЖИВАЮЩИМ
ПЕРСОНАЛОМ. Внутри ИБП нет узлов, ОБСЛУЖИВАЕМЫХ
ПОЛЬЗОВАТЕЛЕМ.
쑺Для снижения о асности ожара или оражения электрическим
током устанавливайте ИБП в закрытом омещении с
контролируемыми тем ературой и влажностью, в котором
отсутствуют роводящие загрязняющие вещества. Тем ература
окружающего воздуха не должна ревышать 40°С. Не
экс луатируйте устройство около воды или в местах с овышенной
влажностью (макс. 95%).

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Advertencias de Seguridad
INSTRUCCIONES DE SEGURIDAD IMPORTANTES
GUARDE ESTAS INSTRUCCIONES
ESTE MANUAL CONTIENE INSTRUCCIONES DE
SEGURIDAD IMPORTANTES
PRECAUCIÓN
쑺Este SIE contiene VOLTAJES MORTALES. Todas las reparaciones y el servicio
técnico deben ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO
TÉCNICO AUTORIZADO. No hay NINGUNA PARTE QUE EL USUARIO PUEDA
REPARAR dentro del SIE.
쑺Parareducirelriesgodeincendioodechoqueeléctrico,instaleesteSIEen
un lugar cubierto, con temperatura y humedad controladas, libre de
contaminantes conductores. La temperatura ambiente no debe exceder los
40°C. No trabaje cerca del agua o con humedad excesiva (95% máximo).
쑺ParalossistemasPDMconsalidascableadaspermanentamente,la
protección contra exceso de corriente para el/los circuito(s) de CA de salida
será suministrada por terceros.
쑺Para los sistemas PDM con salidas cableadas permanentemente, los
interruptores de desconexión debidamente clasificados para el/los
circuito(s) de CA de salida serán suministrados por terceros.

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Säkerhetsföreskrifter
VIKTIGA SÄKERHETSFÖRESKRIFTER
SPARA DESSA FÖRESKRIFTER
DENNA BRUKSANVISNING INNEHÅLLER VIKTIGA
SÄKERHETSFÖRESKRIFTER
VIKTIGT
쑺Denna UPS-enhet innehåller LIVSFARLIG SPÄNNING. ENDAST
AUKTORISERAD SERVICEPERSONAL får utföra reparationer eller service. Det
finns inga delar som ANVÄNDAREN KAN UTFÖRA SERVICE PÅ inuti
UPS-enheten.
쑺Minska risken för brand eller elektriska stötar genom att installera denna
UPS-enhet inomhus, där temperatur och luftfuktighet är kontrollerade och
där inga ledande föroreningar förekommer. Omgivande temperatur får ej
överstiga 40°C. Använd inte utrustningen nära vatten eller vid hög
luftfuktighet (max 95 %).
쑺Överströmsskydd för de utgående växelströmskretsarna ska tillhandahållas
av andra för PDM-system med fasta utgångar.
쑺Bortkopplingsswitchar med passande dimensionering för de utgående
växelströmskretsarna ska tillhandahållas av andra för PDM-system med fasta
utgångar.

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Chapter 2 Installation
This section explains:
쑺Equipment inspection
쑺PowerPass Distribution Module setup and installation
쑺Remote Emergency Power-Off (REPO) installation
쑺PDM rear panels
Inspecting the Equipment
If any equipment has been damaged during shipment, keep the shipping
cartons and packing materials for the carrier or place of purchase and
file a claim for shipping damage. If you discover damage after
acceptance, file a claim for concealed damage.
To file a claim for shipping damage or concealed damage: 1) File with
the carrier within 15 days of receipt of the equipment; 2) Send a copy of
the damage claim within 15 days to your service representative.
NOTE Check the battery recharge date on the shipping carton label. If
the date has expired and the batteries were never recharged, do not use
the UPS. Contact your service representative.
PDM Setup
If the UPS is already installed and operating, prepare your equipment for
shutdown; then use the following procedure to shut down the UPS:
1. Turn off the equipment that is connected to the UPS.
2. Press and hold the Off button for approximately three
seconds. The UPS switches to Standby mode.
3. Unplug the UPS; the UPS shuts down in five seconds. The bar
graph and battery indicators flash briefly prior to shutdown.
4. Disconnect the power cord from the UPS input connector.
5. Disconnect the protected equipment power cord from the UPS.

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UPS Setup
The Powerware 9125 UPS is designed for flexible configurations and can
be installed in a rack or as a standalone cabinet.
If you are installing the UPS in a rack, follow the instructions with the rail
kit to set up the UPS. Otherwise, continue to the following section
“Installing the Internal Batteries” to begin the UPS setup.
Installing the Internal Batteries
To install the battery trays into the UPS chassis:
1. Verify that the battery breaker on the UPS rear panel is in the
OFF position.
2. Slide the left battery tray into the chassis. Repeat for the right
battery tray.
Figure 1. Installing the Battery Trays
3. Secure the battery trays to the chassis with the battery retaining
bracket and screws provided in the accessory kit (see Figure 2).
Battery Retaining Bracket
Figure 2. Securing the Battery Trays

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4. Install the UPS front panels (provided in the accessory kit).
Figure 3. Installing the Front Panels
5. If you are installing the UPS as a standalone cabinet or in a
tower configuration, continue to the following section, “Tower
Setup.”
If the UPS is in a rack and you are installing an optional
Extended Battery Module (EBM), continue to “EBM Installation”
on page 16; otherwise, continue to “Plug-Receptacle PDM
Installation” on page 17 or “Hardwired PDM Installation” on
page 23.

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Tower Setup
The UPS and any optional cabinets must be stabilized with joining
brackets.
1. Carefully position the cabinets upright (see Figure 4).
NOTE The PDM must be installed to the right of the UPS (between the
UPSandEBM)asshowninFigure4.
UPS PDM EBM
Figure 4. Tower PDM Configuration
2. Align each joining bracket with the adjacent cabinet screw holes
and secure with the supplied screws (see Figure 5).