PRECISETOOL XCXY-01 User manual
New XCXY-01 Crimp Tool Instruction
GENERAL INFORMATION
PRODUCT CONFIGURATION
XCXY-01 crimp tool and matched turret positioner DWQ-01
RANGE OF APPLICATION
The internal through hole diameter of this tool is 6.5mm, and the maximum outer
diameter of the applicable terminal should be less than 6.3mm.
This tool is suitable for crimping copper contacts. It cannot be used for other hard
materials such as steel. If it is needed, it may cause damage or reduce the life.
CRIMP STYLE 4-indent 8-impression Crimping
3.Crimp lock mechanism
The crimp tool has a self-locking function. When the crimping is not completed correctly, the locking
mechanism functions, the crimp handle cannot be opened, and the crimping items cannot be taken out. When
the crimping is properly completed, the locking mechanism is opened, and the crimp handle can be opened. The
crimped items can be taken out and the crimping is completed.
If a large-diameter contact strayed into the crimp hole for crimping by mistake or the crimp hole is stuck by
a hard object, continuing the crimp operation would make the indenters or other mechanical parts damaged.
Please contact us at 0573-82326018. 13736819909).
Indentation section I
Indentation section II
The
new
XCXY-01
four-indent
hand
crimp
tool
is
a
wide
range
of
crimping
tools
that
can
be
used
with
the
products
of
GJB
standard
and
MIL
standard
series.
It
is
applied
to
the
cold-press
connection
of
the
wire
and
the
contact
in
the
electrical
connector.
CRIMPING
RANGE
CONTACTS：10-20
WIRE
SIZE：10
AWG-26
AWG（5
mm²-0.128
mm²）
WORKING
PRINCPLES
1.
Crimping
Method
The
crimp tool
adopts
curve
propulsion
mechanism,
its
applied
force
transfers
through
four
curves
in
the
head
cavity
of
the
right
plier
handle
to
the
four
indenters.
The
four
intenders
do
the
centripetal
linear
motion,
which
makes
its
front-end
teeth
crimp
the
contact
to
complete
the
crimping
process.
The
cycle
controlled
precision
ratchet
assures
the
consistency
of
impression
and
the
crimping
quality
of
wires
and
contacts.
2.
Crimping
Range
Adjustment
The
crimp
tool
has
a
10-position
selector
knob
that
accurately
divides
the
crimping
range
into
10
positions.
The
accurate
data
is
listed
as
follows:
Selector
NO.
Intender
Working
Diameter
mm/INCH
A(GO) B(NO GO)
1 0.71/0.028 0.84/0.033
2 0.81/0.032 0.94/0.037
3 0.91/0.036 1.04/0.041
40.99/0.039 1.12/0.044
5 1.14/0.045 1.27/0.050
6 1.32/0.052 1.45/0.057
7 1.50/0.059 1.63/0.064
8 1.73/0.068 1.86/0.073
9 1.85/0.073 1.98/0.078
10 1.98/0.078 2.1/0.083
New XCXY-01 Crimp Tool
Instruction
GAGING INSTRUCTIONS
Set
the
XCXY-01
hand
crimp
tool
to
the
4th
selector
position
and
use
the
G125
(M22520/3-
01)GO-NOGO
Gage
to
test
the
tool.
"GO"
Gaging:
keep
the
tool
in
fully
closed
position,
insert
the
green
“GO”
gage
end
of
G125
into
the
indenters
of
XCXY-01
crimp
tool,
it
should
be
easy
to
enter,
otherwise,
the
selector
gear
is
incorrect
"NO
GO"
Gaging:
keep
the
tool
in
fully
closed
position,
insert
the
red
“NO
GO”
end
of
G125
into
the
indenters
of
XCXY-01
crimp
tool,
it
can’t
pass
through
completely,
otherwise,
the
selector
gear
is
incorrect
Note:Operate
the
tool
in
fully
closed
position
first,
and
then
use
the
gage.
DO
NOT
CRIMP
THE
GAGE!
New XCXY-01 Crimp Tool
Instruction
POSITIONER SELECTION
1.Crimp connection of XC series contacts
Positioner
model
DWQ-01
Ø1
（Red）
Ø1.5（Blue）Ø2、Ø3（Yellow）
Selector NO. 1 2 3 3 4 5 6 7 7 8 9 10
Ø1A Ø1A Ø1B Ø1B Ø1.5A Ø1.5B Ø1.5B Ø2A Ø2B Ø3A Ø3B Ø3B
Ø2.1 Ø2.8 Ø3.6 Ø4.6
Ø1.0 Ø1.3 Ø1.4 Ø1.8 Ø2.1 Ø2.5 Ø3.0 Ø3.4
22 20 20 18 18 16 14 14 12 12 10
Pinhole
specification
Crimping
barrel
outer
diameter
Crimping
barrel
inner
diameter
MIL
wire
AWG
GJBM
w
M
ire
20.35 0.5 0.5 0.75 0.75 1.5 2 3 4 5
1.Crimp connection of XCA series contacts
Positioner
model
DWQ-01
Ø1（Red） Ø1.5（Blue） Ø2、Ø3（Yellow）
Selector NO. 1 2 3 3 4 5 6 7 7 8 9 10
Pinhole
specification Ø1A Ø1A Ø1B Ø1B Ø1.5A Ø1.5B Ø1.5B Ø2A Ø2B Ø3A Ø3B Ø3B
Crimping
barrel outer
diameter
Ø1.8 Ø2.1 Ø2.4 Ø2.8 Ø3.2 Ø3.6 Ø4.2 Ø4.6
Crimping
barrel inner
diameter
Ø1.0 Ø1.3 Ø1.4 Ø1.8 Ø2.1 Ø2.5 Ø3.0 Ø3.4
MIL wire
AWG 22 20 20 18 18 16 14 14 12 12 10
GJB wire
MM20.35 0.5 0.5 0.75 0.75 1.5 2 3 4 5
New XCXY-01 Crimp Tool
Instruction
3.Application of MIL standard connector（One）
Selection Table of MIL wires and connector and contact models that suitable for M22520/1-02 (turret head TH1A) in 12，16，20# contact in M26482，M26518，M26500，M38300，
M81659，M83733，M83723，M83527，M81703，AS5015，AS81714 series connectors :
CONTACT
SIZE
POSITIONER
AND MATING
END COLOR
2
6
2
4
2
2
2
0
1
8
1
6
1
4
1
2
WIRE
SIZE
20-20
RED
1
2
3
4
SELECTOR
NO.
16-22
BLUE
1
2
3
16-20*
1
2
3
4
16-16
4
5
6
12-16
YELLOW
4
5
6
12-12
7
8
MS3162&63 MS3192&93 MS18134&36 MS24254&55 MS90453&54
M39029/1, /2, /3, /4, /5, /9, /10, /11, /12
M83723/29, /30, /33, /34 *M39029/1-101 USE RED POS
4.Application of MIL standard connector（Two）
Selection Table of MIL wires and connector and contact models that suitable for M22520/1-04 (turret head TH163) in 12，16，20#
contact in M1760，M38999 series connectors :
MS27655
MS27490,
91,92,93,94
POSITIONER
COLOR
24
22
20
18
16
14
12
WIRE
SIZE
-20
RED
1
2
3
SELECTOR
NO.
-16
BLUE
4
5
6
-12
YELLOW
7
8
5.Application of MIL standard connector（Three）
Selection Table of MIL wires and connector and contact models that suitable for TP positioner 1716P in 10# contact in M1760，M38999
series connectors :
Contact
10#(M39029/56-527,M39029/58-528)
Wire size
mm2
3
4
AWG
12
10
SEL. No.
8
9
10
Jiaxing Jingrui Instrument & Equipment CO., LTD Add：1st Floor, NO.6 Building, NO.309 Heping Street, Jiaxing Economic Development Zone.
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