Precor P80 Console User manual

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P80 CONSOLE
20039-179 REV A01
PRECOR CUSTOMER SUPPORT
Service Manual

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Contents
Section 1 - Introduction ........................................................................................... 5
About this Document ........................................................................................................................................................5
Safety Guidelines ................................................................................................................................................................5
Section 2 - Verifying Proper Installation ............................................................ 7
Equipment Base Cabling ...................................................................................................................................................7
P80 Power Requirements.................................................................................................................................................7
Treadmill Specific Concerns............................................................................................................................................7
Cable Routing Through the P80 Armor .......................................................................................................................9
1-Stop Switch Cable Routing.............................................................................................10
2-RF Coax Cable Routing...................................................................................................11
3-Ethernet Cable Routing...................................................................................................13
4-Data Cable Routing.........................................................................................................14
5-Auto-Stop Cable Routing................................................................................................15
6-Power Cable Routing.......................................................................................................16
7-Heart Rate Cable Routing...............................................................................................17
Mounting the P80 Console............................................................................................................................................18
Initial Configuration Steps.............................................................................................................................................20
Steps to Perform on Each And Every P80 ................................................................................................................20
Steps that can be Cloned (copied) .............................................................................................................................20
Section 3 - Operation Verification ......................................................................21
Procedure............................................................................................................................................................................ 21
Operation Verification Checklist................................................................................................................................. 23
Section 4 - Accessing the Service Software Menus......................................25
Settings Menu................................................................................................................................................................... 25
About Menu ...................................................................................................................................................................... 29
Equipment Usage Menu ................................................................................................................................................ 32
System Settings Menu ................................................................................................................................................... 34
Section 5 - System Tests and Workout Limits ...............................................37
System Tests..................................................................................................................................................................... 37
P80 Workout Limits........................................................................................................................................................42
Section 6 - Updating Software........................................................................... 45
Acquiring P80 Software from the Precor FTP Site.................................................................................................46
Installing P80 software into the P80 console..........................................................................................................49
Procedure..............................................................................................................................49
Section 7 - Display and Entertainment Settings ............................................55
P80 Display ....................................................................................................................................................................... 55
P80 TV Settings ............................................................................................................................................................... 59
Channel Guide .................................................................................................................................................................. 62
To scan for available channels:........................................................................................62

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To name a channel:............................................................................................................62
To delete a channel from the Channel Guide:.............................................................66
How to update the channel plan:....................................................................................66
Section 8 - Cloning Settings................................................................................ 69
P80 Manage Settings (Cloning)..................................................................................................................................69
P80 Manage Settings Table................................................................................................69
P80 Cloning Procedure ................................................................................................................................................... 71
Section 9 - Connectivity and Registration.......................................................77
P80 Connectivity ............................................................................................................................................................. 77
To view connectivity information:.....................................................................................77
P80 Connectivity Set Up and Registration Procedure ..................................................79
Troubleshooting Procedures................................................................................83
Verifying the Hardware Version.................................................................................................................................. 83
Boot Error resulting in Yellow Triangle Being Displayed...................................................................................... 85
Possible Causes.....................................................................................................................85
Possible Remedies................................................................................................................85
Boot Error resulting in Red Triangle Being Displayed............................................................................................86
Description.............................................................................................................................86
Possible Causes.....................................................................................................................86
Possible Remedies................................................................................................................86
Preva Net Panel Icon Not Displayed .......................................................................................................................... 87
Description.............................................................................................................................87
Possible Causes.....................................................................................................................87
Possible Remedies................................................................................................................87
Preva Net Panel Displayed but Web Pages and/or RSS Feeds Do Not Load ................................................. 88
Description.............................................................................................................................88
Possible Causes.....................................................................................................................88
Possible Remedies................................................................................................................88
Sign-in Button Does Not Appear On the Welcome Screen.................................................................................89
Description.............................................................................................................................89
Possible Causes.....................................................................................................................89
Possible Remedies................................................................................................................89
Black Screen - Full Console ...........................................................................................................................................90
Description.............................................................................................................................90
Possible Causes.....................................................................................................................90
Possible Remedies................................................................................................................90
Boot Screen Procedure.......................................................................................................90
Poor Quality Video - Single Unit Only ........................................................................................................................91
Description.............................................................................................................................91
Possible Causes.....................................................................................................................91
Possible Remedies................................................................................................................91
Poor Quality Video – All Units ..................................................................................................................................... 92
Possible Causes.....................................................................................................................92
Possible Remedies................................................................................................................92

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Poor Quality Video – One Channel(s) or Limited Channels................................................................................ 93
Description.............................................................................................................................93
Possible Causes.....................................................................................................................93
Possible Remedies................................................................................................................93
Green Screen.....................................................................................................................................................................94
Description.............................................................................................................................94
Possible Causes.....................................................................................................................94
Possible Remedies................................................................................................................94
Stuttering Channels......................................................................................................................................................... 95
Description.............................................................................................................................95
Possible Causes.....................................................................................................................95
Possible Remedies................................................................................................................95
Touch Screen Slow Response ......................................................................................................................................96
Description.............................................................................................................................96
Possible Causes.....................................................................................................................96
Possible Remedies................................................................................................................96
Touch Screen Responds Incorrectly to Touch or is Unresponsive .................................................................... 97
Description.............................................................................................................................97
Possible Causes.....................................................................................................................97
Possible Remedies................................................................................................................97
Screen Calibration Procedure...........................................................................................97
Poor Quality Video - One Channel or Limited Channels......................................................................................98
Possible Causes.....................................................................................................................98
Possible Remedies................................................................................................................98
Poor Audio Quality – All Channels, Multiple Units................................................................................................99
Description.............................................................................................................................99
Possible Causes.....................................................................................................................99
Possible Remedies................................................................................................................99
Machine Controls Unresponsive...............................................................................................................................100
Description...........................................................................................................................100
Possible Causes...................................................................................................................100
Possible Remedies..............................................................................................................100
Message Out of Service Displayed............................................................................................................................ 101
Description...........................................................................................................................101
Possible Causes...................................................................................................................101
Possible Remedies..............................................................................................................101
Message Please Reset the Treadmill Displayed ................................................................................................... 102
Description...........................................................................................................................102
Possible Causes...................................................................................................................102
Possible Remedies..............................................................................................................102
Unit reboots of its own volition.................................................................................................................................. 103
Description...........................................................................................................................103
Possible Causes...................................................................................................................103
Possible Remedies..............................................................................................................103
Treadmill - Resets to Welcome Screen at Beginning of the “3…2…1…” Countdown.................................. 104
Description...........................................................................................................................104
Possible Remedies..............................................................................................................104

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USB Flash Drive Not Recognized............................................................................................................................... 105
Description...........................................................................................................................105
Possible Causes...................................................................................................................105
Possible Remedies..............................................................................................................105
Section 11 - Replacement Procedures..............................................................107
Upper Component Access: ......................................................................................................................................... 107
The Main Vented Access Cover & Components.................................................................................................. 108
Replacing the P80 Console ......................................................................................................................................... 109
Console Mounting - Removal..........................................................................................109
Disconnecting Cables.......................................................................................................110
Console Installation............................................................................................................112
Cable Connections...........................................................................................................113
Securing the P80 Console.................................................................................................116
Replacing the P80 Heart Rate PCA Board....................................................................116
Procedure............................................................................................................................116
Section 12 - Wiring & Block Diagrams.............................................................. 119
Section 13 - Replaceable Parts Identification ............................................... 123

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About this Document
Warning: This service manual is for use by Precor trained service providers only. If you are not a Precor
Trained Servicer, do not attempt to service any Precor products. Call your dealer for service.
This document contains information required to perform the majority of troubleshooting and replacement
procedures required to repair and maintain this product.
This document contains general product information, software diagnostic procedures (when available),
preventative maintenance procedures, inspection and adjustment procedures, troubleshooting
procedures, replacement procedures and electrical block and wiring diagrams.
Safety Guidelines
Additional safety guidelines are included in the owner’s manual.
Operate the equipment on a solid, level surface. Visually check the equipment before beginning service or
maintenance operations. If it is not completely assembled or is damaged in anyway, do not attempt to
operate the equipment.
To prevent electrical shock, keep all electrical components away from water and other liquids.
Do not use accessory attachments that are not recommended by the manufacturer-such attachments
might cause injuries.
Section 1 - Introduction
Section

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Cables connecting the P80 should be routed in a very specific order and in a very specific path to avoid
damage to the cables. This section is a systematic process on how the cables should be routed through
the P80 console. Functionality issues could occur if the cables have been routed in a manner other than
described in this section. If you have a functionality problem with a P80 console, verifying that these
cables were routed correctly prior to any other troubleshooting could save you time and frustration.
Equipment Base Cabling
For cable routing through the specific equipment base, refer to the installation guide shipped with the
specific equipment base type (TRM, EFX, AMT, RBK, and UBK).
P80 Power Requirements
To operate the P80 requires a separate 12Vdc power supply. The 12Vdc power supply will be mounted to
the inside of the frame of the treadmill using Velcro strips.
For ALL other units (because they are self powered) the 12Vdc power supply must be outside of the
equipment covers, typically in a cable management "Tee" connector or other customer supplied cable
management. Except for the TRM, make sure the power supply cable’s ground lug is grounded to the
equipment frame.
Treadmill Specific Concerns
The cables entering the display support column should be routed from the side above the stop switch
assembly, not through the hole at the bottom of the display support column. The cables should then be
arranged in the clips in the display support column as shown below.
The ends of the cables should be routed through the display support column, behind the console mounting
plate, and out through the hole in the center of the weldment. There should be a total of 7 cables (8
cables if you consider that the heart rate cable is physically 2 cables going into one connector) exiting the
center hole in the console mounting plate.
Cables not routed in this manner can be pinched and/or damaged during installation.
Section 2 - Verifying
Proper Installation

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Figure 1: TRM Console Support & Cable Routing