
6acutherm.com | THERMA-FUSER - Manual
THERMA-FUSER
THERMA-FUSER - Manual | acutherm.com
BLOW PATTERNS (TF-C, TF-CW, AND TF-HC)
A major selling feature of the TF-C, TF-CW and TF-HC diffusers is the ability to easily
add or remove blow patterns in the field. This is done by blocking the air off behind
the blades on the appropriate sides.
DO NOT:
• Disconnect the spokes.
• Tape, screw or otherwise lock the blade closed. This unbalances the loads on
the center bearings.
• Block the four venturi nozzles.
DO block air flow behind the blades or between the standoffs. (Standoffs are the
supports between the housing and the diffusion plate.) Ways to do this are:
1. Factory installed directional baffles. These are strips of metal wrapped around
the standoffs to block one, two or three sides. These can be removed in the field
after first removing the diffusion plate assembly.
2. Field installed directional baffles. These are trapezoid pieces of metal that are laid
horizontally on top of the corner supports. Dimensions are as shown in Fig. 5.
Directional baffles can be made locally or purchased from Acutherm.
3. 1-5/8" diameter x 10" long (Armaflex) for split system refrigeration lines. Insert
between the housing and the diffusion plate/blade assembly and wedge between
the standoffs (See Fig. 6). Not supplied by Acutherm but easily available in
the field.
The rule for blocking the appropriate side is: Always block the thermostat side. (See
Fig. 7 for examples.)
NOTE: Some earlier TF-C and TF-CW models have one induction slot by the
thermostat instead of four venturi nozzles. The rule for blocking the appropriate side
for this version is: Never block the thermostat side.
When blocking for direction, the air volume for a given static pressure is reduced from
max. air volume listed in the performance guide by:
FIG. 5 FIELD INSTALLED BAFFLE
FIG. 6 FOAM DIRECTIONAL BAFFLE
Blow Patterns
3 way
2 way
1 way
Blade Opening
0.78
0.56
0.34
3-WAY D3 2-WAY D2 OPPOSITE 2-WAY D2C CORNER 1-WAY D1
FIG. 7 BLOW PATTERNS
The thermostats may be slightly harder to screw in or out when
warm because the shaft is extended putting more pressure on the
thermostat. If you are unable to turn the thermostat in this situa-
tion, cool the thermostat by holding an ice cube to the large end.
The shaft will then contract and the thermostat will turn easily for
adjustment.
For proper operation make sure that the extension shaft on the
cooling thermostat is in the actuator arm dimple. Check by sight-
ing through the control plate viewport. (See Fig. 4) If the shaft is
not in the dimple, cool the thermostat by holding ice to the large
end until the shafts retracts and move the shaft into the dimple.
BLOW PATTERNS (TF-C, TF-CW, AND
TF-HC)
A major selling feature of the TF-C, TF-CW and TF-HC diffusers
is the ability to easily add or remove blow patterns in the field.
This is done by blocking the air off behind the blades on the
appropriate sides.
DO NOT:
— Disconnect the spokes.
— Tape, screw or otherwise lock the blade closed. This unbalan-
ces the loads on the center bearings.
— Block the four venturi nozzles.
DO block air flow behind the blades or between the standoffs.
(Standoffs are the supports between the housing and the diffu-
sion plate.) Ways to do this are:
1. Factory installed directional baffles. These are strips of metal
wrapped around the standoffs to block one, two or three sides.
These can be removed in the field after first removing the dif-
fusion plate assembly.
2. Field installed directional baffles. These are trapezoid pieces of
metal that are laid horizontally on top of the corner supports.
Dimensions are as shown in Fig. 5. Directional baffles can be
made locally or purchased from Acutherm.
3. 1-5/8" diameter x 10" long (Armaflex) for split system refrig-
eration lines. Insert between the housing and the diffusion
plate/blade assembly and wedge between the standoffs (See
Fig. 6). Not supplied by Acutherm but easily available in the
field.
The rule for blocking the appropriate side is: Always block the ther-
mostat side. (See Fig. 7 for examples.)
Note: Some earlier TF-C and TF-CW models have one induction
slot by the thermostat instead of four venturi nozzles. The
rule for blocking the appropriate side for this version is:
Never block the thermostat side.
When blocking for direction, the air volume for a given static
pressure is reduced from max. air volume listed in the perform-
ance guide by:
Blow Patterns Reduction
3 way .78
2 way .56
1 way .34
MAINTENANCE
The moving parts of the TF Therma-Fuser diffuser have no main-
tenance or lubrication requirements. We are often asked to rec-
ommend periodic maintenance procedures and a spare parts
stock. Recommended maintenance is to clean the outer surfaces
of the Therma-Fuser diffuser—nothing else. We do not recom-
mend stocking any spare parts. Our customers also confirm that
stocking is unnecessary.
DAMPER BLADE ADJUSTMENT (TF-C,
TF-CW, AND TF-HC)
If one of the blades does not track uniformly with the others,
make a simple field adjustment to the spoke wire which connects
the blade to the control plate. A pair of needle nose pliers or sim-
ilar tool is all that is required. If the blade does not open as rap-
idly as the other blades, insert the pliers inside of the closed
loope in the spoke wire and slightly expand the loop. If the blade
opens more rapidly than the others, place the pliers outside of
the closed loop and slightly compress the loop. No other adjust-
ment is required.
Continued on next page
Fig. 5 Field installed baffle
Fig. 6 Foam directional baffle
87/16" – 214mm
1511/16" – 398mm
3/4"–19mm Dia.
19/16" – 40mm
45° TYP.
Corners Clipped – No Sharp Points
33/4" – 95mm
3/32"
2mm TYP.
3/16" – 1mm TYP.
THERMA-FUSER
DIFFUSER
THERMA-FUSER
DIFFUSER
Directional Baffle
Fig. 7 Blow Patterns
3-Way D3 2-Way D2 Opposite
2-Way D2C Corner 1-Way D1
Page 3
The thermostats may be slightly harder to screw in or out when
warm because the shaft is extended putting more pressure on the
thermostat. If you are unable to turn the thermostat in this situa-
tion, cool the thermostat by holding an ice cube to the large end.
The shaft will then contract and the thermostat will turn easily for
adjustment.
For proper operation make sure that the extension shaft on the
cooling thermostat is in the actuator arm dimple. Check by sight-
ing through the control plate viewport. (See Fig. 4) If the shaft is
not in the dimple, cool the thermostat by holding ice to the large
end until the shafts retracts and move the shaft into the dimple.
BLOW PATTERNS (TF-C, TF-CW, AND
TF-HC)
A major selling feature of the TF-C, TF-CW and TF-HC diffusers
is the ability to easily add or remove blow patterns in the field.
This is done by blocking the air off behind the blades on the
appropriate sides.
DO NOT:
— Disconnect the spokes.
— Tape, screw or otherwise lock the blade closed. This unbalan-
ces the loads on the center bearings.
— Block the four venturi nozzles.
DO block air flow behind the blades or between the standoffs.
(Standoffs are the supports between the housing and the diffu-
sion plate.) Ways to do this are:
1. Factory installed directional baffles. These are strips of metal
wrapped around the standoffs to block one, two or three sides.
These can be removed in the field after first removing the dif-
fusion plate assembly.
2. Field installed directional baffles. These are trapezoid pieces of
metal that are laid horizontally on top of the corner supports.
Dimensions are as shown in Fig. 5. Directional baffles can be
made locally or purchased from Acutherm.
3. 1-5/8" diameter x 10" long (Armaflex) for split system refrig-
eration lines. Insert between the housing and the diffusion
plate/blade assembly and wedge between the standoffs (See
Fig. 6). Not supplied by Acutherm but easily available in the
field.
The rule for blocking the appropriate side is: Always block the ther-
mostat side. (See Fig. 7 for examples.)
Note: Some earlier TF-C and TF-CW models have one induction
slot by the thermostat instead of four venturi nozzles. The
rule for blocking the appropriate side for this version is:
Never block the thermostat side.
When blocking for direction, the air volume for a given static
pressure is reduced from max. air volume listed in the perform-
ance guide by:
Blow Patterns Reduction
3 way .78
2 way .56
1 way .34
MAINTENANCE
The moving parts of the TF Therma-Fuser diffuser have no main-
tenance or lubrication requirements. We are often asked to rec-
ommend periodic maintenance procedures and a spare parts
stock. Recommended maintenance is to clean the outer surfaces
of the Therma-Fuser diffuser—nothing else. We do not recom-
mend stocking any spare parts. Our customers also confirm that
stocking is unnecessary.
DAMPER BLADE ADJUSTMENT (TF-C,
TF-CW, AND TF-HC)
If one of the blades does not track uniformly with the others,
make a simple field adjustment to the spoke wire which connects
the blade to the control plate. A pair of needle nose pliers or sim-
ilar tool is all that is required. If the blade does not open as rap-
idly as the other blades, insert the pliers inside of the closed
loope in the spoke wire and slightly expand the loop. If the blade
opens more rapidly than the others, place the pliers outside of
the closed loop and slightly compress the loop. No other adjust-
ment is required.
Continued on next page
Fig. 5 Field installed baffle
Fig. 6 Foam directional baffle
87/16" – 214mm
1511/16" – 398mm
3/4"–19mm Dia.
19/16" – 40mm
45° TYP.
Corners Clipped – No Sharp Points
33/4" – 95mm
3/32"
2mm TYP.
3/16" – 1mm TYP.
THERMA-FUSER
DIFFUSER
THERMA-FUSER
DIFFUSER
Directional Baffle
Fig. 7 Blow Patterns
3-Way D3 2-Way D2 Opposite
2-Way D2C Corner 1-Way D1
Page 3
The thermostats may be slightly harder to screw in or out when
warm because the shaft is extended putting more pressure on the
thermostat. If you are unable to turn the thermostat in this situa-
tion, cool the thermostat by holding an ice cube to the large end.
The shaft will then contract and the thermostat will turn easily for
adjustment.
For proper operation make sure that the extension shaft on the
cooling thermostat is in the actuator arm dimple. Check by sight-
ing through the control plate viewport. (See Fig. 4) If the shaft is
not in the dimple, cool the thermostat by holding ice to the large
end until the shafts retracts and move the shaft into the dimple.
BLOW PATTERNS (TF-C, TF-CW, AND
TF-HC)
A major selling feature of the TF-C, TF-CW and TF-HC diffusers
is the ability to easily add or remove blow patterns in the field.
This is done by blocking the air off behind the blades on the
appropriate sides.
DO NOT:
— Disconnect the spokes.
— Tape, screw or otherwise lock the blade closed. This unbalan-
ces the loads on the center bearings.
— Block the four venturi nozzles.
DO block air flow behind the blades or between the standoffs.
(Standoffs are the supports between the housing and the diffu-
sion plate.) Ways to do this are:
1. Factory installed directional baffles. These are strips of metal
wrapped around the standoffs to block one, two or three sides.
These can be removed in the field after first removing the dif-
fusion plate assembly.
2. Field installed directional baffles. These are trapezoid pieces of
metal that are laid horizontally on top of the corner supports.
Dimensions are as shown in Fig. 5. Directional baffles can be
made locally or purchased from Acutherm.
3. 1-5/8" diameter x 10" long (Armaflex) for split system refrig-
eration lines. Insert between the housing and the diffusion
plate/blade assembly and wedge between the standoffs (See
Fig. 6). Not supplied by Acutherm but easily available in the
field.
The rule for blocking the appropriate side is: Always block the ther-
mostat side. (See Fig. 7 for examples.)
Note: Some earlier TF-C and TF-CW models have one induction
slot by the thermostat instead of four venturi nozzles. The
rule for blocking the appropriate side for this version is:
Never block the thermostat side.
When blocking for direction, the air volume for a given static
pressure is reduced from max. air volume listed in the perform-
ance guide by:
Blow Patterns Reduction
3 way .78
2 way .56
1 way .34
MAINTENANCE
The moving parts of the TF Therma-Fuser diffuser have no main-
tenance or lubrication requirements. We are often asked to rec-
ommend periodic maintenance procedures and a spare parts
stock. Recommended maintenance is to clean the outer surfaces
of the Therma-Fuser diffuser—nothing else. We do not recom-
mend stocking any spare parts. Our customers also confirm that
stocking is unnecessary.
DAMPER BLADE ADJUSTMENT (TF-C,
TF-CW, AND TF-HC)
If one of the blades does not track uniformly with the others,
make a simple field adjustment to the spoke wire which connects
the blade to the control plate. A pair of needle nose pliers or sim-
ilar tool is all that is required. If the blade does not open as rap-
idly as the other blades, insert the pliers inside of the closed
loope in the spoke wire and slightly expand the loop. If the blade
opens more rapidly than the others, place the pliers outside of
the closed loop and slightly compress the loop. No other adjust-
ment is required.
Continued on next page
Fig. 5 Field installed baffle
Fig. 6 Foam directional baffle
87/16" – 214mm
1511/16" – 398mm
3/4"–19mm Dia.
19/16" – 40mm
45° TYP.
Corners Clipped – No Sharp Points
33/4" – 95mm
3/32"
2mm TYP.
3/16" – 1mm TYP.
THERMA-FUSER
DIFFUSER
THERMA-FUSER
DIFFUSER
Directional Baffle
Fig. 7 Blow Patterns
3-Way D3 2-Way D2 Opposite
2-Way D2C Corner 1-Way D1
Page 3
The thermostats may be slightly harder to screw in or out when
warm because the shaft is extended putting more pressure on the
thermostat. If you are unable to turn the thermostat in this situa-
tion, cool the thermostat by holding an ice cube to the large end.
The shaft will then contract and the thermostat will turn easily for
adjustment.
For proper operation make sure that the extension shaft on the
cooling thermostat is in the actuator arm dimple. Check by sight-
ing through the control plate viewport. (See Fig. 4) If the shaft is
not in the dimple, cool the thermostat by holding ice to the large
end until the shafts retracts and move the shaft into the dimple.
BLOW PATTERNS (TF-C, TF-CW, AND
TF-HC)
A major selling feature of the TF-C, TF-CW and TF-HC diffusers
is the ability to easily add or remove blow patterns in the field.
This is done by blocking the air off behind the blades on the
appropriate sides.
DO NOT:
— Disconnect the spokes.
— Tape, screw or otherwise lock the blade closed. This unbalan-
ces the loads on the center bearings.
— Block the four venturi nozzles.
DO block air flow behind the blades or between the standoffs.
(Standoffs are the supports between the housing and the diffu-
sion plate.) Ways to do this are:
1. Factory installed directional baffles. These are strips of metal
wrapped around the standoffs to block one, two or three sides.
These can be removed in the field after first removing the dif-
fusion plate assembly.
2. Field installed directional baffles. These are trapezoid pieces of
metal that are laid horizontally on top of the corner supports.
Dimensions are as shown in Fig. 5. Directional baffles can be
made locally or purchased from Acutherm.
3. 1-5/8" diameter x 10" long (Armaflex) for split system refrig-
eration lines. Insert between the housing and the diffusion
plate/blade assembly and wedge between the standoffs (See
Fig. 6). Not supplied by Acutherm but easily available in the
field.
The rule for blocking the appropriate side is: Always block the ther-
mostat side. (See Fig. 7 for examples.)
Note: Some earlier TF-C and TF-CW models have one induction
slot by the thermostat instead of four venturi nozzles. The
rule for blocking the appropriate side for this version is:
Never block the thermostat side.
When blocking for direction, the air volume for a given static
pressure is reduced from max. air volume listed in the perform-
ance guide by:
Blow Patterns Reduction
3 way .78
2 way .56
1 way .34
MAINTENANCE
The moving parts of the TF Therma-Fuser diffuser have no main-
tenance or lubrication requirements. We are often asked to rec-
ommend periodic maintenance procedures and a spare parts
stock. Recommended maintenance is to clean the outer surfaces
of the Therma-Fuser diffuser—nothing else. We do not recom-
mend stocking any spare parts. Our customers also confirm that
stocking is unnecessary.
DAMPER BLADE ADJUSTMENT (TF-C,
TF-CW, AND TF-HC)
If one of the blades does not track uniformly with the others,
make a simple field adjustment to the spoke wire which connects
the blade to the control plate. A pair of needle nose pliers or sim-
ilar tool is all that is required. If the blade does not open as rap-
idly as the other blades, insert the pliers inside of the closed
loope in the spoke wire and slightly expand the loop. If the blade
opens more rapidly than the others, place the pliers outside of
the closed loop and slightly compress the loop. No other adjust-
ment is required.
Continued on next page
Fig. 5 Field installed baffle
Fig. 6 Foam directional baffle
87/16" – 214mm
1511/16" – 398mm
3/4"–19mm Dia.
19/16" – 40mm
45° TYP.
Corners Clipped – No Sharp Points
33/4" – 95mm
3/32"
2mm TYP.
3/16" – 1mm TYP.
THERMA-FUSER
DIFFUSER
THERMA-FUSER
DIFFUSER
Directional Baffle
Fig. 7 Blow Patterns
3-Way D3 2-Way D2 Opposite
2-Way D2C Corner 1-Way D1
Page 3
The thermostats may be slightly harder to screw in or out when
warm because the shaft is extended putting more pressure on the
thermostat. If you are unable to turn the thermostat in this situa-
tion, cool the thermostat by holding an ice cube to the large end.
The shaft will then contract and the thermostat will turn easily for
adjustment.
For proper operation make sure that the extension shaft on the
cooling thermostat is in the actuator arm dimple. Check by sight-
ing through the control plate viewport. (See Fig. 4) If the shaft is
not in the dimple, cool the thermostat by holding ice to the large
end until the shafts retracts and move the shaft into the dimple.
BLOW PATTERNS (TF-C, TF-CW, AND
TF-HC)
A major selling feature of the TF-C, TF-CW and TF-HC diffusers
is the ability to easily add or remove blow patterns in the field.
This is done by blocking the air off behind the blades on the
appropriate sides.
DO NOT:
— Disconnect the spokes.
— Tape, screw or otherwise lock the blade closed. This unbalan-
ces the loads on the center bearings.
— Block the four venturi nozzles.
DO block air flow behind the blades or between the standoffs.
(Standoffs are the supports between the housing and the diffu-
sion plate.) Ways to do this are:
1. Factory installed directional baffles. These are strips of metal
wrapped around the standoffs to block one, two or three sides.
These can be removed in the field after first removing the dif-
fusion plate assembly.
2. Field installed directional baffles. These are trapezoid pieces of
metal that are laid horizontally on top of the corner supports.
Dimensions are as shown in Fig. 5. Directional baffles can be
made locally or purchased from Acutherm.
3. 1-5/8" diameter x 10" long (Armaflex) for split system refrig-
eration lines. Insert between the housing and the diffusion
plate/blade assembly and wedge between the standoffs (See
Fig. 6). Not supplied by Acutherm but easily available in the
field.
The rule for blocking the appropriate side is: Always block the ther-
mostat side. (See Fig. 7 for examples.)
Note: Some earlier TF-C and TF-CW models have one induction
slot by the thermostat instead of four venturi nozzles. The
rule for blocking the appropriate side for this version is:
Never block the thermostat side.
When blocking for direction, the air volume for a given static
pressure is reduced from max. air volume listed in the perform-
ance guide by:
Blow Patterns Reduction
3 way .78
2 way .56
1 way .34
MAINTENANCE
The moving parts of the TF Therma-Fuser diffuser have no main-
tenance or lubrication requirements. We are often asked to rec-
ommend periodic maintenance procedures and a spare parts
stock. Recommended maintenance is to clean the outer surfaces
of the Therma-Fuser diffuser—nothing else. We do not recom-
mend stocking any spare parts. Our customers also confirm that
stocking is unnecessary.
DAMPER BLADE ADJUSTMENT (TF-C,
TF-CW, AND TF-HC)
If one of the blades does not track uniformly with the others,
make a simple field adjustment to the spoke wire which connects
the blade to the control plate. A pair of needle nose pliers or sim-
ilar tool is all that is required. If the blade does not open as rap-
idly as the other blades, insert the pliers inside of the closed
loope in the spoke wire and slightly expand the loop. If the blade
opens more rapidly than the others, place the pliers outside of
the closed loop and slightly compress the loop. No other adjust-
ment is required.
Continued on next page
Fig. 5 Field installed baffle
Fig. 6 Foam directional baffle
87/16" – 214mm
1511/16" – 398mm
3/4"–19mm Dia.
19/16" – 40mm
45° TYP.
Corners Clipped – No Sharp Points
33/4" – 95mm
3/32"
2mm TYP.
3/16" – 1mm TYP.
THERMA-FUSER
DIFFUSER
THERMA-FUSER
DIFFUSER
Directional Baffle
Fig. 7 Blow Patterns
3-Way D3 2-Way D2 Opposite
2-Way D2C Corner 1-Way D1
Page 3
The thermostats may be slightly harder to screw in or out when
warm because the shaft is extended putting more pressure on the
thermostat. If you are unable to turn the thermostat in this situa-
tion, cool the thermostat by holding an ice cube to the large end.
The shaft will then contract and the thermostat will turn easily for
adjustment.
For proper operation make sure that the extension shaft on the
cooling thermostat is in the actuator arm dimple. Check by sight-
ing through the control plate viewport. (See Fig. 4) If the shaft is
not in the dimple, cool the thermostat by holding ice to the large
end until the shafts retracts and move the shaft into the dimple.
BLOW PATTERNS (TF-C, TF-CW, AND
TF-HC)
A major selling feature of the TF-C, TF-CW and TF-HC diffusers
is the ability to easily add or remove blow patterns in the field.
This is done by blocking the air off behind the blades on the
appropriate sides.
DO NOT:
— Disconnect the spokes.
— Tape, screw or otherwise lock the blade closed. This unbalan-
ces the loads on the center bearings.
— Block the four venturi nozzles.
DO block air flow behind the blades or between the standoffs.
(Standoffs are the supports between the housing and the diffu-
sion plate.) Ways to do this are:
1. Factory installed directional baffles. These are strips of metal
wrapped around the standoffs to block one, two or three sides.
These can be removed in the field after first removing the dif-
fusion plate assembly.
2. Field installed directional baffles. These are trapezoid pieces of
metal that are laid horizontally on top of the corner supports.
Dimensions are as shown in Fig. 5. Directional baffles can be
made locally or purchased from Acutherm.
3. 1-5/8" diameter x 10" long (Armaflex) for split system refrig-
eration lines. Insert between the housing and the diffusion
plate/blade assembly and wedge between the standoffs (See
Fig. 6). Not supplied by Acutherm but easily available in the
field.
The rule for blocking the appropriate side is: Always block the ther-
mostat side. (See Fig. 7 for examples.)
Note: Some earlier TF-C and TF-CW models have one induction
slot by the thermostat instead of four venturi nozzles. The
rule for blocking the appropriate side for this version is:
Never block the thermostat side.
When blocking for direction, the air volume for a given static
pressure is reduced from max. air volume listed in the perform-
ance guide by:
Blow Patterns Reduction
3 way .78
2 way .56
1 way .34
MAINTENANCE
The moving parts of the TF Therma-Fuser diffuser have no main-
tenance or lubrication requirements. We are often asked to rec-
ommend periodic maintenance procedures and a spare parts
stock. Recommended maintenance is to clean the outer surfaces
of the Therma-Fuser diffuser—nothing else. We do not recom-
mend stocking any spare parts. Our customers also confirm that
stocking is unnecessary.
DAMPER BLADE ADJUSTMENT (TF-C,
TF-CW, AND TF-HC)
If one of the blades does not track uniformly with the others,
make a simple field adjustment to the spoke wire which connects
the blade to the control plate. A pair of needle nose pliers or sim-
ilar tool is all that is required. If the blade does not open as rap-
idly as the other blades, insert the pliers inside of the closed
loope in the spoke wire and slightly expand the loop. If the blade
opens more rapidly than the others, place the pliers outside of
the closed loop and slightly compress the loop. No other adjust-
ment is required.
Continued on next page
Fig. 5 Field installed baffle
Fig. 6 Foam directional baffle
87/16" – 214mm
1511/16" – 398mm
3/4"–19mm Dia.
19/16" – 40mm
45° TYP.
Corners Clipped – No Sharp Points
33/4" – 95mm
3/32"
2mm TYP.
3/16" – 1mm TYP.
THERMA-FUSER
DIFFUSER
Directional Baffle
Fig. 7 Blow Patterns
3-Way D3 2-Way D2 Opposite
2-Way D2C Corner 1-Way D1
Page 3