Prince Castle DCFT-BK User manual

Operation
Manual
Dual Continuous Feed Toaster
DCFT-BK
355 EAST KEHOE BLVD. ~ CAROL STREAM, IL, 60188, USA
PHONE: [phone] ~ TOLL FREE: 1-800-PCASTLE
FAX [phone] ~ WWW.PRINCECASTLE.COM
525-500revB-EN 1Printed in USA 10/13 © 2013
Product Identification
LIMITED WARRANTY
This product is warranted to be free from defects in material and/or
workmanship for a period of (1) year from date of original installation,
not to exceed 18 months from date of shipment from our factory. Any
part or component which proves to be faulty in material and/or
workmanship within the warranty period will be replaced or repaired
(at the option of Prince Castle, Inc.) without cost to the customer for
parts or labor.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this
warranty and all work must be performed by an authorized
Prince Castle Service Agent.
• All labor shall be performed during regular work hours.
Overtime premium will not be covered.
• Travel charges are limited to 100 miles (200 kilometers) round
trip, 2 hours travel time, one trip per repair.
• Damage caused by carelessness, neglect, and/or abuse (e.g.,
using wrong current, dropping, tampering with or altering
electrical components, or improper cleaning) is not covered.
• Equipment damaged in shipment, by fire, flood or an act of
God is not covered.
• Damage to non-stick coated surfaces is not covered by this
warranty.
TABLE OF CONTENTS
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Management Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Programming Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Daily Planned Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Conveyor Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Exploded View and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
LCD DISPLAY
UP AND DOWN
SCROLL BUTTONS
PRINCE CASTLE
LOGO BUTTON
MODE BUTTON
INFORMATION
BUTTON
ON/OFF SWITCH
CONTROL PANEL
COMPRESSION
ADJUSTMENT
KNOBS

Printed in USA 10/13 © 2013 2525-500revB-EN
Dual Continuous Feed Toaster
DCFT-BK
Installation
Safety Information Important
Prince Castle reserves the right to change specifications and
product design without notice. Such revisions do not entitle
the buyer to corresponding changes, improvements,
additions or replacements for previously purchased
equipment.
208-240V, 50/60 Hz, 2150-3100W Single Phase
General
This appliance is designed for toasting bread products in a
commercial kitchen. The dimensions od the bread product
are defined by customer.
WARNING
Electrical Specifications
Indicates information important to the proper operation of the unit.
Failure to observe may result in damage to the equipment and/or
severe bodily injury or death.
WARNING
Indicates information important to the operation of the unit.
Failure to observe may result in damage to the equipment.
1
2
3
4
5
6
Unpack and inspect. Remove the unit from the carton
and inspect for signs of damage. If there is damage to
the unit:
 Note the carrier within 24 hours of delivery.
 Save carton and packaging materials for inspection
purposes.
 Contact your local dealer, of if purchased directly,
the Prince Castle Sales Department at 1-800-722-
7853 or 630-462-8800 to arrange for a replacement
unit.
Verify parts. Verify that all parts have been received:
 Dual Continuous Feed Toaster with two
conveyors.
 Release Sheet Kit.
 Conveyor adjustment tool.
WARNING
WARNING
Equipment must be elevated from the floor at all times
during cleaning and operation.
Remove packing. Remove the cardboard spacer
holding the conveyors up for shipping.
Remove bun infeed by
lifting from toaster.
Open conveyors.
Lift each conveyor up and
out. Set conveyors down
and remove all packing
materials from the
conveyors and from the
interior o the units.
Place toaster on flat surface. Remove blue and/or white
protective covering.
Two man lift, unit weight >100 lbs. (45 kg).

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Dual Continuous Feed Toaster
DCFT-BK
Installation (Continued)
7
8
9
Install release sheet. Place Teflon release sheet over the platen.
Close conveyors. Lift one conveyor, lining up its top
mounting guides with the top conveyor mounting pins
on the unit. Slide the conveyor in and down until it is
securely in place. Repeat with the other conveyor.
Plug unit in. Plug unit into a grounded receptacle with a
matching plug configuration.
WARNING
All electrical connections must be in accordance with local
electrical codes and any other applicable codes.
This appliance can be used by children aged from 8 years and
above and persons with reduced physical, sensory or mental
capabilities or lack of experience or knowledge if they have
been given supervision or instruction concerning use of the
appliance in a safe way and understand the hazards involved.
Children shell not play with the appliance.

Printed in USA 10/13 © 2013 4525-500revB-EN
Dual Continuous Feed Toaster
DCFT-BK
STATUS
READY
Turn unit ON.
Turn the On/Off switch located
opposite the display panel to
ON. The Prince Castle DCFT
screen will appear in the LCD
display for 3 seconds.
BURN/ELECTRICAL SHOCK HAZARD!
Platen sections are HOT and can cause severe burns or
severe shock. Keep hands and objects out of the toaster
unit! Failure to exercise caution may result in serious injury!
Turn the unit off, unplug it and let it cool down completely
before touching or working on internal apparatus.
Observe conveyor. Conveyors have been adjusted at
the factory. However, if their motion appears jerky or
you hear a “skipping” sound, the gears may have been
disturbed. See Conveyor Adjustment for details.
Operation
1
2
4
STATUS
WARMING...
3
Wait through Warm-Up.
During warm-up, the LCD dis-
play will read “STATUS” and
“WARMING…”.
Warm-Up time is about 10-15
minutes.
WARNING
Watch for READY status.
When ready temperature is
reached, the LCD display will
read “STATUS” and “READY”.
5Observe conveyor.
Conveyors have been
adjusted at the factory.
However, if their motion
appears jerky or you
hear a “skipping”
sound, the gears may
have been disturbed.
See Conveyor Adjust-
ment for details.
STATUS
READY
6
7
Choose the compression
adjustments.
Dial the two front compression
adjustment knobs for the prod-
ucts part (Regular Crown, etc.)
that you will be toasted in the
front of the unit. Dial the two
rear compression adjustment
knobs for the product part
(Regular Heel, etc.) that you
will be toasting in the rear
of the unit.
Begin continuous feeding.
Feed product into top of DCFT,
sending the correct product
parts down the front and rear of
the unit. The sides to be toast-
ed should face the platen.
Toasted product will exit at the
base of the DCFT.
Rear Compression
Adjustment Knob
Front Compression
Adjustment Knob

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Dual Continuous Feed Toaster
DCFT-BK
Management Programming
Enter program screens.
Press and hold the PRINCE
CASTLE logo button for 6
seconds. The
PROGRAMMING VERSION
screen will appear in the
LCD display for 10 seconds.
From the PROGRAMMING
VERSION screen, you may:
A. Press the DOWN scroll
button once to adjust toast
time.
B. Press the DOWN scroll
button twice to choose
Fahrenheit or Celsius.
C. Press the DOWN scroll
button three times to adjust
temperature.
D. Press the DOWN scroll button four times to
change language.
E. Press the PRINCE CASTLE logo button or leave
the controls inactive for 10 seconds to exit
Choose Toast Time. From
the PROGRAMMING
VERSION screen, press the
DOWN scroll button once.
From the TOAST TIME
screen that appears, press
the MODE button.
A. From the TOAST TIME
screen that appears, use
the UP and DOWN scroll
buttons to select TIME.
(8 to 36 sec.)
B. Accept the new time by
pressing the MODE
button to return to the
TOAST TIME screen.
NOTE: To return without
accepting the new
setting, press the
PRINCE CASTLE logo
button.
Choose Fahrenheit or
Celsius. From the
PROGRAMMING VERSION
screen, press the DOWN
scroll button twice. From the
SELECT F/C screen that
appears, press the MODE
button.
A. From the SET F/C
screen that appears, use
the UP and DOWN scroll
buttons to select TEMP =
F (Fahrenheit) or TEMP
= C (Celsius).
B. Accept the new scale by
pressing the MODE
button to return to the
SELECT F/C screen.
NOTE: To return without
accepting the new
setting, press the
PRINCE CASTLE logo
button.
1
2
3
STATUS
READY
PRINCE CASTLE LOGO BUTTON
MODE BUTTON
UP/DOWN SCROLL BUTTONS
MODE BUTTON
TOAST
TIME
TOAST TIME
12 5
TOAST TIME
12 5
MODE BUTTON
MODE BUTTON
SELECT
F/C
SET F/C
TEMP F
SET F/C
TEMP C
UP/DOWN SCROLL BUTTONS

Printed in USA 10/13 © 2013 6525-500revB-EN
Dual Continuous Feed Toaster
DCFT-BK
Management Programming (Continued)
Adjust set point
temperature. From the
SELECT F/C screen, press
the DOWN scroll button.
From the SELECT PLATEN
TEMPERATURE screen,
press the mode button.
A. From the SET PLATEN
screen that appears,
adjust the platen set
point temperature using
the UP and DOWN scroll
buttons.
(300-560 degrees F)
B. Accept the new platen
setting by pressing the
MODE button to return to
the SELECT PLATEN
TEMPERATURE screen.
NOTE: To return without
accepting the new
setting, press the
PRINCE CASTLE logo
button.
5Change language. From
the SELECT PLATEN
TEMPERATURE screen,
press the DOWN scroll
button. From the SELECT
LANGUAGE screen, press
the MODE button.
A. From the LANGUAGE
screen that appears, use
the UP and DOWN scroll
buttons to select a
different language.
B. Accept the new language
by pressing the MODE
button to return to the
SELECT LANGUAGE
screen. NOTE: To return
without accepting the
new setting, press the
PRINCE CASTLE logo
button.
6Exit programming.
Press the PRINCE
CASTLE logo button
from the SELECT F/
C, SELECT PLATEN
TEMPERATURE or
SELECT LANGUAGE
screen or leave the
controls inactive for
10 seconds.
4SELECT PLATEN
TEMPERATURE
SET PLATEN
TEMP = 540F
SET PLATEN
TEMP = 539F
SELECT
LANGUAGE
LANGUAGE
FRENCH
LANGUAGE
ENGLISH
SELECT
F/C
MODE BUTTON
MODE BUTTON
MODE BUTTON
MODE BUTTON
UP/DOWN SCROLL BUTTONS UP/DOWN SCROLL BUTTONS
PRINCE CASTLE LOGO BUTTON
Temperature Factory Presets New Seng
Platen 540 F/283 C
Toast Time 8 sec.

525-500revB-EN 7Printed in USA 10/13 © 2013
Dual Continuous Feed Toaster
DCFT-BK
Programming Diagram

Printed in USA 10/13 © 2013 8525-500revB-EN
Dual Continuous Feed Toaster
DCFT-BK
Daily Planned Maintenance
4
6
BURN/ELECTRICAL SHOCK HAZARD! Platen sections are
HOT and can cause severe burns or severe shock. Keep
hands and objects out of the toaster unit! Failure to exercise
caution may result in serious injury! Turn the unit off, unplug
it and let it cool down completely before touching or working
on internal apparatus.
1
Clean the conveyors.
Put on neoprene gloves. Wipe the conveyors with a
dame cloth. Use a soft bristle brush as necessary.
Turn DCFT off.
Turn the On/Off switch located
opposite the display panel to
OFF.
Remove the release sheet.
Lay the release sheet on a flat surface.
3
2
5
Unplug and let cool.
Allow platen to cool for 60
minutes before cleaning.
The plug removed from the
outlet shall remain clearly
visible to the operator
during the maintenance
procedure.
Open conveyors.
Lift each conveyor up, out and set down in open position.
WARNING
WARNING
If the supply cord is damaged, it must be replaced by the
manufacturer, its service agent, or similarly qualified person
to avoid a hazard.
WARNING
Do not immerse toaster in water. Do not clean with a water
hose or jet spray. Do not use abrasive cleaners, pads or tools
on the platen or the release sheet. Failure to exercise caution
will result in damage to the unit and will not be covered by
warranty. Cleaning and user maintenance shall not be made
by children without supervision.
Gather cleaning materials.
You will need a clean, damp cloth, soft bristle brush, neoprene
gloves, lukewarm soap and water, and non-abrasive cleaner.

525-500revB-EN 9Printed in USA 10/13 © 2013
Dual Continuous Feed Toaster
DCFT-BK
Daily Planned Maintenance (continued)
97
Reassemble the unit.
8Clean the platen surface.
Use a damp cloth to remove any built-up sugar on the surface.
Clean outside of the DCFT.
Dampen a clean cloth with lukewarm soap and water.
Wipe down the outside of the entire DCFT. Wipe down
the entire DCFT again with a fresh clean, sanitized towel.
Clean the release sheet.
Dampen a clean cloth with lukewarm soap and water. Wipe
down both sides of the release sheet, making sure all built-up
sugar is removed. Allow to air dry. NOTE: Rotate sheets daily
for longer life. Depending on volume of product toasted,
sheets should be replaced every 4 to 6 weeks.
10

Printed in USA 10/13 © 2013 10 525-500revB-EN
Dual Continuous Feed Toaster
DCFT-BK
Conveyor Adjustment
4
6
1
Turn DCFT ON and observe.
Turn DCFT off.
Turn the On/Off switch located
opposite the display panel to
OFF.
Repeat adjustment for opposite conveyor.
3
2
5
To lower conveyor, turn wrench to the left as shown.
To raise conveyor, turn wrench to the right as shown.
Use a 3/8” open end wrench.
Adjustment Nut
Adjustment Nut

525-500revB-EN 11 Printed in USA 10/13 © 2013
Dual Continuous Feed Toaster
DCFT-BK
Troubleshooting
PROBLEM POSSIBLE CAUSE SOLUTION
Unit has no power Unit unplugged Plug unit in.
Breaker tripped Reset breaker.
High limit Call for service (888-375-2938).
Loose connection on power switch Call for service (888-375-2938).
Inoperable power switch Call for service (888-375-2938).
Unit will not heat up Loose connection on platen Call for service (888-375-2938).
Open platen Call for service (888-375-2938).
Loose connection to the main control board Call for service (888-375-2938).
Inoperable main control board Call for service (888-375-2938).
Inoperable SS Relay Call for service (888-375-2938).
Unit heats up, but the
conveyor does not run
Inoperable motor Call for service (888-375-2938).
Stripped drive gear Call for service (888-375-2938).
Stripped conveyor gear Call for service (888-375-2938).
Jammed conveyor assembly Call for service (888-375-2938).
Inoperable drive train Call for service (888-375-2938).
Not toasting properly
(under- or over-done)
Inoperable t-probe Call for service (888-375-2938).
Improper set point Adjust set point in programming (see Management Programming
section).
Improper compression Adjust compression (see Operation Manual, Operation section).
Torn or soiled release sheet Clean or replace release sheet.
Bad platen Call for service (888-375-2938).
Jumpy display Improper ground Call for service (888-375-2938).
Blank display Inoperable display Call for service (888-375-2938).
Inoperable main control board Call for service (888-375-2938).
Loose wiring harness Call for service (888-375-2938).
Relay shorted Loose wiring harness Call for service (888-375-2938).

Printed in USA 10/13 © 2013 12 525-500revB-EN
Dual Continuous Feed Toaster
DCFT-BK
Exploded View and Parts List
With the exception of maintenance items, such as Teflon sheets, electrical and mechanical parts should be replaced only by a
qualified service representative.
No. Part No. Descripon No. Part No. Descripon
1 526-073S Membrane Switch w/Overlay 15 526-391S Hi Limit
2526-021S Display Board 16 72-446S Power Cord
3525-106S Main Board 17 526-221S Knobs (qty. of 2)
485-144-24S Power Supply Board 18 525-004S Teon Sheet
5526-025S Motor 19 77-092-03S Terminal Block
6526-023S Fan (qty. of 2) 20 526-185S Minor Side Overlay
7526-032S Handle (qty. of 2) 21 526-022S Probe
878-233S Power Switch 22 526-184S Major Side Overlay
9526-627S Platen 23 525-295S Conveyor, Heel
10 65-058S SS Relay 50A 24 526-289S Drive Train Assembly
11 65-064S Power Relay 25 537-729S Drive Chain
12 525-202S Bun Splier 26 86-558S Tensioner Spring
13 525-294S Conveyor, Crown 27 525-099S Tensioner Assembly
14 526-295S Gear (qty. of 2) 28 525-270S Retro Fit Kit

525-500revB-EN 13 Printed in USA 10/13 © 2013
Dual Continuous Feed Toaster
DCFT-BK
Exploded View and Parts List

Printed in USA 10/13 © 2013 14 525-500revB-EN
Dual Continuous Feed Toaster
DCFT-BK
Wiring Diagram

525-500revB-EN 15 Printed in USA 10/13 © 2013
Dual Continuous Feed Toaster
DCFT-BK
Declaration Of Conformity