Pro-Cut KG-12-FS Installation and user guide

KG-12-FS
1
INSTRUCTIONS FOR
OPERATION, SERVICE, AND MAINTENANCE
KG-12-FS
PRO-CUT MEAT GRINDER
507127-0

KG-12-FS
2
INSTRUCTIONS FOR
OPERATION, SERVICE, AND MAINTENANCE
KG-12-FS PRO-CUT MEAT GRINDER
CONTENT
PAGE
I. INTRODUCTION
II. UNPACKING
III. INSTALLATION
IV. OPERATION
V. KEY ELEMENTS FOR HIGH QUALITY PRODUCT GRINDING
VI. CLEANING
VII. MAINTENANCE
VIII. ELECTRICAL SPECIFICATIONS KG-12-FS
IX. ELECTRICAL DIAGRAM KG-12-FS
X. PARTS LIST KG-12-FS
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I.- INTRODUCTION:
CONGRATULATIONS YOU HAVE ACQUIRED A PRO-CUT MEAT GRINDER, WHICH IS MADE
OF HIGH QUALITY LONG LASTING MATERIALS THAT SHOULD GIVE YOU YEARS OF
TROUBLE FREE OPERATION AND SERVICE.
BEFORE YOU UNPACK YOUR NEW PRO-CUT GRINDER, IT IS VITAL THAT YOU AND ANY
PERSON THAT WILL OPERATE THIS UNIT THOROUGHLY READ THIS MANUAL.
WARNINGS:
THIS MACHINE IS DESIGNED TO GRIND AND CUT FOOD PRODUCTS AND IS BY
NATURE DANGEROUS IF NOT USED AND MAINTAINED PROPERLY FOR OPTIMUM
SAFETY.
DO NOT ALLOW UNTRAINED, UNQUALIFIED PERSONNEL OR CHILDREN TO OPERATE
THIS EQUIPMENT.
NEVER PERFORM SERVICE, CLEANING OR MAINTENANCE ON THIS UNIT WHILE
CONNECTED TO A POWER SOURCE.

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NEVER USE HANDS OR FINGERS TO FEED PRODUCT INTO THE BOWL AREA, ALWAYS
USE THE STOMPER OR PUSHER (1)* INCLUDED IN PACKAGE.
DO NOT LEAVE THE MACHINE UNATTENDED WHILE IN OPERATION.
THIS EQUIPMENT MUST BE CONNECTED TO A THERMALLY PROTECTED OUTLET.
NOTE: FOR ID NUMBERS REFER TO THE CORRESPONDING DRAWING AT THE END OF
THIS MANUAL
II.- UNPACKING:
1.-WHILE UNPACKING MACHINE TAKE SPECIAL CARE IN REMOVING THE COMPONENTS
AND MAKE SURE THAT ALL ARE ACCOUNTED FOR.
LOOK FOR THE FOLLOWING ITEMS:
1 COMPLETE GRINDING UNIT; INCLUDING HEADSTOCK (13), FEED SCREW (16),
HEADSTOCK RING (20), KNIFE (18) AND PLATE (19) .
1 STOMPER OR PUSHER (1).
1 PRODUCT TRAY (2).
4 RUBBER LEGS (4) (FOR MODEL KG-12-FS).
1 SUPPORT TRAY (10) (FOR MODEL KG-12-FS).
1 WRENCH (29) FOR SUPPORT TRAY NUTS (FOR MODEL KG-12-FS)
1 BOTTLE (25) OF FDA APPROVED GREASE.
III.- INSTALLATION:
1.-BEFORE CONNECTING THE MACHINE TO THE POWER SUPPLY, PLEASE FOLLOW
THESE EASY ASSEMBLY AND PREPARATION STEPS:
A.-REMOVE HEADSTOCK RING(20) FROM HEADSTOCK(13) BY ROTATING
COUNTERCLOCKWISE, PULL OUT KNIFE(18) , PLATE(19) AND FEED SCREW(16).
ALSO UNSCREW THE KNOB(8) TO ALLOW REMOVAL OF GRINDING HEADSOCK(13).
B.-WASH WITH AN APPROVED DETERGENT, RINSE AND DRY THE FOLLOWING
COMPONENTS: HEADSTOCK(13), FEED SCREW(16), HEADSTOCK RING(20),
KNIFE(18), PLATE(19) , STOMPER(1), AND TRAY(2).
C.-REASSEMBLE THE COMPONENTS THAT WERE REMOVED FOR WASHING BY
FOLLOWING THE REVERSE ORDER IN LETTER “B", BE SURE THAT THE SHARP END
OF THE KNIFE(18) FACES FORWARD, AND THAT THE NOTCH OF THE PLATE(19)
ALIGNS WITH THE PIN(9) ON THE BOTTOM OF THE HEADSTOCK (SEE DETAIL "B"). PIN ON THE BOTTOM OF THE HEAD.
WHEN TIGHTENING THE HEADSTOCK RING(20), TENSION SHOULD BE FIRM BUT NOT
TOO TIGHT, USE ONLY HAND FORCE.
E.- INSTALL THE PRODUCT TRAY(2):
MODEL KG-12-FS: WITHDRAW THE NUTS(22) AND WASHERS(21), PUT THE SUPPORT
TRAY(10) AND REPLACE WASHERS(21) AND SCREW NUTS(22) WITH WRENCH(29)
INCLUDED WITH THE UNIT, NOW INSERT THE NECK OF THE TRAY(2) INTO THE
HEAD STOCK (13) AND PLACE THE BACK PART OF THE TRAY(2) ONTO THE SUPPORT
TRAY(10).
F.- PLACE THE STOMPER(1) INTO THE TRAY’S NECK.

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2.-PLACE THE GRINDER ON A FIRM AND CLEAN SURFACE THAT HAS ACCESS TO AN
ELECTRICAL POWER SOURCE, AND BE SURE IT MEETS THE POWER REQUERIMENTS
OF THE UNIT. (IF YOU HAVE ANY QUESTIONS PLEASE CONTACT YOUR PRO-CUT
DEALER).
3.- ASSURE THAT ALL LOCAL ELECTRICAL CODES ARE COMPLIED WITH.
4.-AFTER PREVIOUS STEPS WERE FOLLOWED, CONNECT THE GRINDER TO THE POWER
SOURCE, MAKING SURE THAT IT IS PROPERLY GROUNDED AND IF YOU HAVE ANY
QUESTION, PLEASE CONTACT A QUALIFIED ELECTRICIAN.
IV.- OPERATION: IMPORTANT:
FOR THE FIRST TIME USAGE, GRIND 2 POUNDS OF SCRAP CLEAN PRODUCT TO REMOVE
ANY FOREIGN DEBRIS.
THE NORMAL PROCEDURE TO OPERATE A GRINDER IS AS FOLLOWS:
1.-TURN ON THE MACHINE. (DO NOT LEAVE MACHINE UNASSISTED WHILE IN
OPERATION).
2.-PLACE PRODUCT ON THE REAR OF FEED TRAY(2).
3.-SCOOP PRODUCT TOWARDS THE FEED OPENING AND LET IT FALL.
4.-IF IT IS NECESSARY PUSH THE PRODUCT DEEPER INTO THE NECK ONLY WITH THE
PROVIDED STOMPER(1) (DO NOT USE HANDS, FINGERS OR FOREIGN OBJECTS TO
FEED PRODUCT INTO THE HEADSTOCK(13) CHAMBER).
V.- KEY ELEMENTS IN GRINDING QUALITY PRODUCT:
IT IS NOT RECOMMENDED TO FORCE FEED PRODUCT INTO THE HEADSTOCK(13)
CHAMBER.
ALWAYS ASSURE THAT THE KNIFE(18) AND PLATE(19) ARE SHARP AND FREE OF
FOOD DEBRIS.
IT IS A GOOD IDEA TO USE THE KNIFE(18) AND PLATE(19) AS A SET.
THE TENSION ON THE HEADSTOCK RING(20) SHOULD BE FIRM BUT NOT TOO TIGHT.
OVERTIGHTENING CAN LEAD TO EXCESSIVE FRICTION, MOTOR(28) WEAR AND POOR
PRODUCT APPEARANCE.
VI.- CLEANING:
ALWAYS UNPLUG OR DISCONNECT THE MACHINE FROM THE POWER SOURCE BEFORE
CLEANING OR SERVICE.
ON A DAILY BASIS IT IS RECOMMENDED TO FOLLOW THESE STEPS:
1.-DISASSEMBLE MAIN COMPONENTS AS IT WAS EXPLAINED ON THE INSTALLATION
SECTION.
2.-WASH ALL COMPONENTS WITH AN APPROVED DETERGENT.
3.-RINSE, DRY AND INSPECT ALL COMPONENTS FOR WEAR AND SHARPNESS.

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4.-TO CLEAN CASE (5) ENCLOSURE USE DAMP CLOTH WITH DETERGENT (NEVER HOSE
DOWN OR SUBMERGE CASE ENCLOSURE IN WATER OR OTHER LIQUID). RINSE WITH A
DAMP CLOTH AND DRY.
5.-REASSEMBLE THE MAIN COMPONENTS TAKING CARE OF THE PIN(9) ALIGNMENT IN
THE HEAD WITH THE NOTCH ON THE BOTTOM OF THE PLATE . (SEE DETAIL “B”)
VII.- MAINTENANCE:
ALWAYS UNPLUG OR DISCONNECT THE MACHINE FROM THE POWER SOURCE BEFORE
CLEANING OR SERVICE.
1.-TO ASSURE QUALITY PRODUCT, YOUR KNIFE(18) AND PLATE(19) MUST HAVE SHARP
EDGES, REGULARLY REPLACE OR SEND FOR SHARPENING THESE COMPONENTS.
2.-RELUBRICATE THE NYLON WASHER (15) REGULARLY WITH THE GREASE INCLUDED IN
THE BOTTLE(25) INSPECT AND REPLACE WHEN NO LONGER SERVICEABLE.
NOTE: A SYMPTOM TO RECOGNIZE A WORN NYLON WASHER(15) IS BY TIGHTEN THE
RING TOTALLY WITHOUT OBTAINING PROPER TENSION BETWEEN PLATE(19) AND
KNIFE(18) .
3.-THE GEAR BOX OF THIS GRINDER IS SEALED AND SHOULD BE SERVICED ONLY BY
APPROVED TECHNICIAN, THE TRANSMISSION OIL SHOULD BE CHANGED AT LEAST
EVERY TWO (2) YEARS OF NORMAL OPERATION.
4.- TO INSURE QUALITY PRODUCT, REGULARLY REPLACE OR SEND FOR SHARPENING
THESE COMPONENTS:
REVIEW BY CONSUMER
FREQUENCY OF
VERIFICATION
COMMENTS
BLADE (18)
PLATE (19)
ONCE A MONTH
CHECK THE APPEARANCE OF THE PLATE AND
THE EDGE OF THE KNIFE. THESE MUST BE
SUBMITTED NO SCRATCHES. IF THE MEAT HAS A
BAD PRESENTATION PLATE AND BLADE.
MEMBRANES (ON-OFF)
DAILY
CHANGE IS REQUIRED IMMEDIATELY MEMBRANE
SWITCH BREAK IN CASE OF FAILURE TO
PREVENT POST ON OR OFF THE INTRODUCTION
OF MOISTURE OR OTHER DEBRIS.
TRANSMISSION OIL
EVERY YEAR AND A
HALF
ASSESS OIL LEVEL IN ORDER TO VERIFY THE
VOLUME (SEE INSTRUCTIONS FOR EVALUATION).
IN THE ABSENCE FILL AND / OR BENEFIT FOR
NEW OIL CHANGE (CHECK WITH YOUR DEALER).
WORM (16)
ONCE A MONTH
VALIDATE THAT THERE IS NO EXCESS OF GAME
THAT ALLOWS THE BLADE CAN ROTATE ABOUT
THE PIN (DOWEL THEN REPLACE). SPIKE REAR.
REVISION APPLY BETWEEN ITSELF AND REAR
SPINDLE GEAR FRAME.
HEADSTOCK (13)
ONCE A MONTH
CHECK FRONT HEAD SCREW TO PREVENT
ACCIDENTS BAD NUT ASSEMBLY.
SURE GRIP LEVER NOT BE A STICKING WITH THE
CABINET WHEN "HOLD THE HEAD", IF THE HEAD
IS SAFARCE COULD LOOSE, IT INDICATES THAT IT
IS TIME TO CHANGE THE HEAD.

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REVIEW BY CONSUMER
FREQUENCY OF
VERIFICATION
COMMENTS
HEADSTOCK RING (20)
ONCE A YEAR
PART REVIEW THREAD SO PREVENT ACCIDENTS
BAD JOIN IN THE HEAD
MOTOR AND SWITCH
DAILY
NOT ON THE TEAM WITH THE HEAD FULL OF
PRODUCTS AND / OR BECAUSE THIS CAUSES
ATOR HIGHER AMPERAGE PEAKS ENGINE
DAMAGE AND /OR SWITCH.
5.- PARTS TO CARE FOR WEARING OUT:
TIME
PARTS TO REVIEW
AND CHANGE
1 MONTH
NYLON WASHER (15)
6 MONTHS
KNIFE (18)
PLATE (19)
2 YEARS
TRANSMISSION OIL
4 –5 YEARS
WORM (16)
HEADSTOCK (13)
NOTE: THE TIME IS AN AVERAGE PERIOD, ITS DEPEND ON THE USAGE.
The kind of oil is SAE 80W90 or equivalent, the quantity is ¾ of liter.
VIII.- ELECTRICAL SPECIFICATIONS
MODEL
VOLTAGE
FRECUENCY
CURRENT
PHASES
MOTOR POWER
KG-12-FS
115 V~
60 HZ
10,4 A
1 Ø
559 W 3/4 (HP)

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IX.- ELECTRIC DIAGRAM KG-12-FS:
DIAGRAMA ELECTRICO
ELECTRICAL DIAGRAM
KG-12-FS
PRO-CUT

KG-12-FS
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X.- PARTS LIST KG-12-FS:
THANK YOU FOR READ THIS MANUAL.
ANY QUESTION PLEASE CONTACT YOUR PRO-CUT DEALER.
MODEL: KG-12-FS: