Pro-Line Boats 27 Walkaround User manual

Owner’s Manual
27 Walkaround
Copyright 1996 Pro-Line Boats Inc. P.O. Box 1348,
Crystal River Fla. 34423 All rights reserved. Rev. 7-06-04
Specifications subject to change without notice. Actual boats may vary from
drawings.

Table of Contents
I Introduction
Dealer / Customer responsibilities
Registration
Insurance
II Safety
Regulations
Equipment
Passenger safety
Rules of the road
Hazardous conditions
Alcohol
Carbon monoxide
Fire
Flooding
III Controls
Ignition
Choke
Safety shut down
Shift / Throttle / Trim
Steering
Instruments: Fuel Gauge, Water Temperature, Volt, Tachometer,
Speedometer, Trim, Options
Switches: Windshield Wipers, Windlass, Bilge Pump, Lights, Breaker,
Trim Tabs
IV Systems
FreshWater
RawWater
Head/ Waste
AC/ Heat
Fuel/ Oil
Electrical (AC, DC)
After Market Accessories
V Trailering and Launching
Classification and Capacity
Hitch
Load Distribution
Launching and Retrieving
VI Operation and Performance
Loading
Fueling
Starting
Torque
Trim
Prop
VII Service and Care

Fiberglass / Gel coat
Marine growth
Plexiglas
Stainless Steel/ Aluminum
Canvas
Upholstery: Vinyl, Fabric
Corrosion Protection
Winterization, Storage, Mooring
VIII Appendix
Boat ID
Trouble Shooting Chart
Nautical Terms
Specifications
Wiring

Introduction
Congratulations!
You are now the proud owner of a new Pro-Line 27 Walk-around sport fishing boat.
Welcome into the proud family of satisfied Pro-Line owners. Every expedition lets you enjoy the
outstanding features designed into every boat we construct. Your new Pro-Line is more than just a
boat, it's a lifestyle. Pro-Line's commitment to the needs and wishes of the professional sport
fisherman has resulted in a superior fishing craft, providing you with comfort, performance,
security and fishability. All of our boats comply with U.S. Coast Guard (USCG) safety regulations,
and are designed, and crafted in accordance with the National Marine Manufacturers Association
(NMMA) and the American Boat and Yacht Council (ABYC) standards.
This manual (to be kept onboard your Pro-Line) is designed to provide you with
information necessary for safe, efficient operation, and care of your new Pro-Line. To maximize
your enjoyment and safety, take the time now to carefully review the documentation in your owners
pack and this manual, and really get to know your boat.
Dealer's Duties
Your dealer's responsibilities include but are not limited to:
Pre-delivery verification of proper rigging and operation.
Providing adequate orientation in general operation of your Pro-Line,
including explanation of specific safety considerations regarding the use of systems and
components.
An explanation of owner’s packet literature and warranty registration cards for all
separately warranted equipment and accessories.
Explaining local and out of area service procedures during and out of
warranty periods.
Customer Responsibilities
Be proficient in boat handling and safety.-
THIS MANUAL IS NOT INTENDED TO PROVIDE COMPLETE TRAINING ON
ALL ASPECTS OF GENERAL BOAT OPERATION.
Read and understand the limited warranty.
Read all literature and instructions, and use and maintain all equipment as
directed.
Examine the boat at time of delivery to ensure that all systems are
functioning normally.
Learn about and operate boat in accordance with local, state and federal
laws, regulations and registration requirements.
The owner is legally responsible for all liabilities of operation - secure
insurance protection.
Safety
Your Pro-Line boat has been constructed with safety in mind, however, the ultimate safety of you
and your passengers is in your hands. Plan your trips carefully. Ensure ample fuel supply and
reserve. Tell someone where you are going and when you expect to return. Keep current charts
onboard. Read and observe USCG boating safety circulars.

Regulations
The USCG is the authority of all the waterways. State boating regulations are enforced by local
authorities. You are subject to marine traffic laws and "Rules of the Road" for both federal and
state waterways, and must submit to boarding if requested by proper authority.
There are many publications available from the Coast Guard concerning regulations and more. For
additional information call the boating safety hot line at 1(800)368-5647.
Equipment
USCG regulations require the following equipment while operating your boat:
Fire extinguisher
Personal Flotation Device (PFD) for each occupant
One throwable PFD
Sound signal device
Navigational lights if operated at night
Sight signal (flare- night, orange flag- day) when in coastal waters or great lakes.
Anchor and sufficient line
In addition, here is a list of suggested equipment you should have aboard your Pro-Line:
First aid kit and blankets
Sea anchor with line
Mooring lines and fenders
Bailing device
Combination oar / boat hook
Tool kit and lubricant
Spare prop, nut & washer
Spare fasteners, hose clamps,
plugs
Spare fuses and bulbs
Binoculars or telescope
Local charts and compass
Water proof flashlight
2 way radio (with proper license)
EPIRB (emergency beacon)
Floating key chain & spare keys
Navigation device
Emergency food and water
Water proof matches or lighter.
Passenger Safety
You are responsible for the safety and conduct of your passengers, make sure:
You instruct passengers on proper use and location of PFD's; children and non
swimmers should wear one at all times.
When underway each passenger is in a safe location, and knows to keep
the boat balanced.
At least one other person knows how to operate the boat in case of
emergency.
They are aware of dangers of the prop, and the possibility of sudden
maneuvers and jolts.
To turn the engine off and remove key when swimmers are near the prop or using the
dive platform.
All stay away from lines under stress should they break and recoil.

Rules of the Road
Know and use the rules of the road, the information here is only a brief overview. For detailed
information contact the USCG.
Audible warning signals:
One short horn blast: starboard course change.
Two short horn blasts: port course change.
Three short horn blasts: astern operation.
Five horn blasts: doubt about previous signal, or danger.
One Five second blast every minute: for fog operation
When overtaking, give- way vessel announces intention with horn blast(s) and waits for same
response, then completes maneuver.
When approaching head on both boats give way after giving appropriate horn blast. (preferably to
starboard).
When crossing a vessel converging from starboard has right of way, port vessel gives way (both
acknowledge with one short horn blast).
Know and observe navigational buoys and markers.
Give way to craft under sail.
Hazardous Conditions
Keep track of weather developments and avoid hazardous conditions if possible. When forced to
operate your Pro-Line in storm conditions:
Wear PFD's
Stow loose gear and equipment.
Place heavy items as low as possible.
Head for the easiest to reach safe location.
Reduce speed. If the boat leaves the water you're moving too fast.
If power fails rig a sea anchor off the bow (an empty ice chest will work).
Stay with boat if it capsizes, unless it is burning out of control.
Alcohol
Don't drink and drive. If you have been drinking have someone drive who has not been drinking.
Never operate a boat under the influence of drugs or alcohol.
Carbon Monoxide
Be aware of and avoid conditions that can cause carbon monoxide poisoning (see USCG boating
safety circular 77). Sources of carbon monoxide include any gas or diesel engine, any flame such
as a charcoal grill, stove or heater. Carbon monoxide can accumulate to deadly levels in enclosed
spaces. Always ventilate occupied areas of vessel with fresh air.
Fire
Be aware of and avoid conditions that lead to accidental fire. Guard against and watch for fuel
spills and leaks. Inspect wiring for damage or exposure that could lead to short circuits or arcing.
Make sure those who smoke are vigilant against their ignition source starting a fire. Don't allow
smoking while fueling. Keep a USCG approved fire extinguisher aboard at all times. Inspect the
fire extinguisher regularly, learn how (and instruct others) to properly use it. Only use water to fight

a fire as a last resort and then only after making arrangements to abandon the boat if a fire should
start and get out of control.
If a fire is burning out of control and you must abandon the boat keep the following in mind:
Abandon the boat into the wind to minimize burn risk from floating fuel.
Wear a PFD unless you must swim under burning fuel.
If swimming under burning fuel throw a PFD outside of the burning area and swim
under the burning fuel to it..
Flooding
Be aware of and avoid conditions that can cause your boat to flood with water.
Possible causes of flooding include; damage to hull or thru-hull fitting, waves washing into the
boat, water entering cockpit due to improper loading.
If you allow water to enter the boat faster than the bilge pump can expel it, the boat will become
flooded and may swamp, capsize, or sink.
Controls
Pro-Line Boats offers many different engine and drive unit choices, therefore the information in
this manual is general in regards to engine and controls. Refer to the engine/ drive manuals in your
owner’s packet for additional, specific information.
Ignition
The ignition switch has three positions; off, on, start. To start the engine; attach safety lanyard to
operator, turn the key clockwise against the spring pressure to the start position, as soon as the
engine starts release clockwise pressure allowing spring tension to return switch to the on position.
If the engine fails to start within 5 seconds of cranking, allow the starter to cool 10 seconds and
repeat. For detailed instructions see engine manual.
Choke
The choke is only used to aid in starting a cold engine. Operation varies with manufacture, consult
your engine manual.
Safety Shut Down
The Safety shut down switch shuts off the engine in case the operator is thrown from the boat. To
ensure proper function always attach the lanyard securely to the operator.
Shift/ Throttle/ Trim
Your Pro-line can be ordered with several different shift/ throttle systems. Refer to the owner's
packet to find the manual pertaining to your particular installation.

Steering
Your Pro-line is equipped with a self contained hydraulic steering system. When the steering wheel
is turned the helm pump pumps fluid to the steering cylinder, causing the boat to turn. Stern drive
27's use a rack and cable helm unit.
Periodically check the fluid level and fill if necessary. Beware of adding to much fluid especially if
the ambient temperature is cold because subsequent expansion could cause leaking or damage to
your system (refer to manual in packet). Every 24 hours of operation check all nuts, caps, and hose
fittings for tightness. Check that the hoses are not chafing, or kinking on sharp corners. Also check
that hose ends are not damaged or distorted by the clamps.
The fluid should be changed yearly under normal conditions, twice yearly for heavy use. Lubricate
and maintain in accordance with manufactures manual.
If your steering does not operate properly first check for; drive entanglements, fluid level, hoses /
fittings for leaks, and / or air in the system.
Instruments
Your Pro-Line's instrumentation will vary from model to model and engine to engine, therefore the
following descriptions are general; refer to your engine manual for specifics.
Fuel Gauge
Differences in temperature, loading, speed and trim will affect the actual accuracy of this gauge in
service. It is important to verify the fuel flow in gal./hr. for your boat and make note of your gauge
position with respect to time for different RPM settings. No gauge can give 100% accuracy. If you
notice unusually high or low fuel consumption, investigate to see if the engine is using more fuel
than normal.
Oil Pressure (I/O only)
This is a very important instrument, oil pressure is vital to engine life. Generally readings of 10-15
psi at idle and 15 to 25 psi at cruise are sufficient to protect your engine. If you notice abnormally
low or high readings; check and correct oil level, if condition persists consult your dealer. If you
lose oil pressure; shut down the engine immediately. Find and correct the problem before restarting
engine. Running your engine without oil pressure will result in serious and costly damage.
Water Temperature
The water temperature gauge indicates the internal water temperature of your engine. Your engine
is equipped with a thermostat to quickly bring the engine up to its optimum operating temperature
range of 150 to 170 degrees f. All outboard engines are also equipped with an audio alarm system
indicating an overheat condition. If the gauge or alarm indicates an overheat condition,
immediately shut the engine off, lift the drive and inspect water intakes for obstructions such as
aquatic vegetation or mud. After finding the source of the overheating, restart engine and confirm
water flow, if water does not flow within five seconds shut the engine off.

Volt
The volt meter indicates battery voltage; normal reading is between 12 to 15.5 volts. A low reading
indicates to heavy of a load or a dysfunction in the charging system. Too high of a voltage indicates
a fault of the charging circuitry and continued operation will damage the battery.
Tachometer
The tachometer indicates the revolutions per minute (RPM) of your engine. Do not operate the
engine beyond the limits stated in your engine manual. Abnormally low tach. readings (for a given
throttle setting) indicates loss of power, or a prop entangled with weeds or trash; check the prop
first. A reading higher than normal indicates a ventilating or cavitating prop, or prop/ drive damage.
Speedometer
The speedometer indicates the speed of your boat in miles per hour (MPH).
The gauge operates by sensing water impact pressure from the pitot tube mounted on the transom.
(or integrated into the lower drive unit of the motor). If the gauge fails to give a reading, suspect a
blocked pickup.
Trim
The trim gauge indicates the in (down) and out (up) position of the drive unit in relation to the hull.
Options
Optional instrumentation for your Pro-Line includes: fish locator / depth finder, VHF radio, GPS ,
compass, etc. Refer to the manuals supplied.

Switches (wiring shown from back side)
Helm, 2 switch panel
Gauges
Throttle / Shift
Key Switch
Helm
Switches

Windshield Wiper (optional)
For operation in rain or adverse conditions, optional windshield wipers enhance visibility from the
helm and therefore safety.
Windlass (optional)
Refer to the windlass manual for operation of the optional windlass. The Windlass is protected by a
breaker located on the helm breaker panel.
BilgePump
Your Pro-Line is equipped with an automatic bilge pump system with a manual on switch. The
main pump is located at the aft end of the bilge at the keel. A forward bilge bump is under the
cabin. The automatic float switch is wired directly to the battery terminal through an in-line fuse.
Keep the bilge area clean and free from debris that could clog ports. The helm switch overrides
normal automatic operation. Circuit breakers are located at the helm (and on the transom breaker
box 29w/a & 27 sp). Keep the battery that the bilge pump is attached to charged. If the battery is
discharged and flooding occurs the boat could swamp, causing damage and possible loss of life or
property.
Blower
Pro-Line's equipped with an stern drive have a bilge blower to rid the bilge of explosive fumes.
Always operate the blower a minimum of four minutes and check bilge for fumes before starting
the engine. Operate the blower whenever engine is running and the boat is stopped (or operating at
low speed). At planing speed, air blows through the bilge ventilating the engine compartment so
blower operation is usually unnecessary.
Lights
For operation at night your Pro-Line is equipped with navigation and anchor lights to indicate your
position to other boaters. While running after dark the nav. lights are required to be on and visible
to other boaters, visually verify operation and lack of obstructions. Lights are also provided for the
cockpit, helm and cabin, as well as spreader lights.
Breaker Switches
The wiring on your Pro-Line is protected by circuit breaker or fuse. If a device stops working first
suspect the circuit breaker is tripped (or fuse blown).
A tripped breaker will protrude from its set position, indicating that the circuit has been overloaded.
Turn off the device(s) on the circuit then reset the breaker by pushing in once. If the breaker does
not reset, or if it resets and then pops out again after the device is turned back on, then a short
circuit exists, or your device may be damaged, overloaded or faulty. Correct the problem and then
reset the breaker. If the breaker continues to pop and you are certain the device, switch and wiring
are in good repair; either the breaker is too small for the load, or is faulty. Reduce the load, or
replace the breaker.
Trim Tabs (optional)
The optional trim tabs operate independently up or down to correct for differing conditions of wind
or load.

Before the boat is underway depress the bottom half of both switches until the tabs are fully
elevated (bow up position) while underway and in open water clear of other boaters, depress the top
half of both switches in half second bursts to achieve the desired degree of bow down trim.
To correct a starboard list give the top half of the port switch a series of bursts until the list is
corrected. To avoid over trim allow a few seconds between bursts to allow the boat to respond (if
you over trim simply give the over trimmed tab a burst or two in the opposite direction).
Warning: trim tabs can cause a dramatic change in the attitude and heading of your boat, adjust
them only when in open water, clear of any obstructions, and then only in small increments.
Systems
Fresh Water System
The water pumps on your Pro-Line are controlled on demand by a drop in water pressure. The
master switch located either at the helm or in the cabin switches the pumps unconditionally off.
The switch should be kept off while not in use, or unattended.
Trim Tabs

Freshwatertank
Sea Water System (optional)
The bait-well/ wash down switch controls a demand pump. A valve located inside the transom
hatch directs flow either to the wash down outlet or through the baitwell. The valve is controlled
remotely from the port side of the cockpit. Seacocks on all below water line fittings should be
closed when not in use.
Head / Waste
If your Pro-Line is equipped with a portable or electric head, refer to the manual supplied in your
owner's packet. Do not put anything other than toilet paper in the head or clogging or damage to the
system may occur.
The electric head utilizes a macerator / waste pump and clean-out fittings for dock side operation.
A sea valve is provided for offshore operation. A raw water pump with an intake seacock is used
for flushing.
Pump
Seacock

Air conditioner (optional)
The optional air conditioner uses raw water for cooling. The seacock is located in the bilge. A
strainer is located between the seacock and the cooling (raw water) pump. When the boat is put in
the water the raw water pump must be primed by removing the hose from the pump outlet until the
pump is full of water. Do not operate the unit if cooling water is not flowing or the pump will be
damaged. If the unit fails to cool inspect the intake and strainer for blockage. Make sure that the
seacock is open when in use and closed when not in use. If the boat is removed from the water and
the seacock is not closed the raw water pump will lose its prime.
Fuel / Oil System
The fuel tank on your Pro-Line is made of aluminum with internal baffling to minimize sloshing.
The tank is vented at the fill, inspect the vent for obstructions regularly. 'Deck plate' access ports
are placed over the hose connections and the sending unit. Inspect the hose connections on a
regular basis. If you notice fuel odor or see fuel in the bilge there may be a leak somewhere in the
fuel system. Correct any fuel leaks before operating vessel.

Pro-Line boats equipped with oil injected outboard engines have on board oil tanks located in the
port transom hatch or the bilge. Ensure that the tanks are well stocked with the recommended 2 -
stroke oil - refer to your engine manual. It is imperative that the oil supply remain clean and
uncontaminated by water or dirt. Check to make sure that the oil lines are free from leaks, kinks,
and chafing.
Fuel Tank
Oil Tanks

Electrical
Alternating Current
Shore power is used for the operation of AC devices like your air conditioner, refrigerator (110v
dockside), battery charger, and 110v outlets for other appliances. The panel is located in the cabin.
If the reverse polarity light is on, unplug shore power, and do not use it until this potentially
dangerous situation is corrected by a qualified technician.

Direct Current
12- volt direct current provides electrical power for all lighting, refrigerator (12-v at sea), pumps,
electronics, and DC devices. A main breaker is located on the transom. Battery selector switches
are on the transom for battery isolation, parallel operation and disconnect. Caution: To avoid
possible alternator / battery damage on twin-engine installations, ensure that the optional dual
battery switches are never left so both engines are connected together (never leave a switch on
'both'). The preferred switch position is port engine to port battery, starboard to starboard.
After market Accessories
Your Pro-Line electrical system was designed for factory tested and approved dealer installed
optional accessories. Pro-Line makes no recommendations to the suitability of accessories that are
not listed in the Pro-Line sales literature. Any unapproved modifications or additions to the
standard or optional system are done at the owners risk and may diminish the warranty.
Unapproved modifications could cause risk of fire or failure of the electrical system.

Trailering and Launching
Consult your trailer manufacturer for specific information relating to your particular trailer. Pro-
Line does not make trailers. Make sure the trailer you use is certified.
The use of roller trailers is not recommended, bunk type trailers offer more uniform support.
Consult your state authority for state regulations pertaining to trailering a boat. Use the following
towing check list:
Check brakes if equipped.
Check springs and under carriage for cracks, loose parts and fasteners.
Ensure tires are inflated to proper pressure, and in good condition.
Check wheel bearings and lug nuts.
Verify light and signal operation.
Make sure boat is tied down from bow and stern eyes.
Stow bimini top and other items likely to blow off or out.
Carry a spare tire and tools for changing. (spare bearing and race set for
long trips)
Securely brace O/B motors.
Go slow over bumps.
Check tires and hubs often for excessive heat, service if required.
When backing have an assistant watch blind spots and guide with hand
signals.
Capacity

The trailer you choose should be a proper match for your boat with regard to capacity and hull
design, consult your dealer when making your selection. The tow vehicle must have sufficient
towing capacity for the combined load of boat, trailer and accessories. Check the certification label
on the forward port (left) side of your trailer to ensure that it has adequate gross vehicle weight
rating (GVWR) for the combined boat and trailer.
Hitch
Ensure that the hitch in the tow vehicle is rated for the GTW or greater, and that the ball size
matches the trailer receiver.
Load Distribution
Generally speaking, the tongue weight should be from 5 to 10 % of the GVWR. Make certain that
the hull is evenly supported along the length and width with no load concentrations. Make sure that
the bottom of the transom is supported and not hanging past the end of the trailer. Load the boat so
it is centered side-to-side, and straight on the supports.
Launching and Retrieving
Pre- Launch Check List-
Install drain plug.
Remove covers and tie downs. (leave bow winch strap in place)
Place lines and fenders if needed.
Disconnect lights to avoid shorting.
Verify that safety equipment is aboard.
Launching-
If possible use a lookout.
Back down the ramp until wheels are under water or the stern of the boat just starts to
float ( keeping perpendicular to the shore).
Loosen bow strap, board the boat, lower the drive unit (and operate the
blower 4 min if stern drive).
Start the engine and check the bilge for leaks.
Remove winch strap from bow eye.
Back boat off of trailer.
Dock the boat and park the tow vehicle.
Retrieving-
Back down the ramp so trailer is half submerged.
Carefully line up boat, slowly maneuvering with short bursts of power.
When the keel is centered and boat is just touching the trailer, winch (or
smoothly apply power) until the boat eases to rest on the bow rest.
Secure the bow strap.
Haul the boat out of the water and park out of the way of others.
Remove the bilge plug.
Rinse off salt water if fresh water is available (or as soon as possible
otherwise).
Stow equipment and canvas, affix tie downs and covers.
Hook up trailer lights and verify operation.

Operation and Performance
Loading
The capacity plate states the maximum persons and the maximum weight in pounds for persons,
engine and gear that the boat will safely accommodate under normal conditions. These load
capacity ratings are computed using USCG formulas. For operation in rough and adverse
conditions reduce the boats load to permit safe operation.
The performance of any boat is a function of the amount of load carried, great loads reduce
performance. Depending upon conditions and what engine / hull combination you have selected,
your boat may not be able to stay on plane when loaded to its maximum rated capacity.
When loading your Pro-Line always:
Maintain a balance both port to starboard and bow to stern.
Keep heavy items as low as possible.
When boarding, step (never jump) into the boat one at a time.
Pass gear from the dock to someone in the boat, do not carry gear while
boarding.
Never allow passengers to ride with feet hanging over the side of the boat.
Do not allow passengers to sit or stand on top of the stern, or gunwales
of the boat.
Fueling
Due to the explosive nature of gasoline certain precautions must be observed when fueling.
Before Fueling-
Secure the boat to the dock with adequate moorings.
Turn off engine and any equipment having brush type (spark producing)
contacts.
Close cabin, doors, and hatches, so fumes don't enter boat.
Disembark all persons not necessary for the fueling operation.
Prohibit all smoking and open flame on board and nearby.
Have a fire extinguisher close by.
While Fueling-
Keep nozzle in contact with fill opening to minimize chance of sparks.
Do not leave unattended.
Do not spill fuel.
Do not over fill, filling a tank until fuel is vented is dangerous. Allow room for
expansion.
After Fueling-
Close fill opening.
Wipe up any spilled fuel. Properly dispose of rags on shore.
Open cabin door, ventilate boat and run blower (stern drive & inboard)
for a minimum of four minutes before starting.