Pro Mach Orion SENTRY User guide

SENTRY
SYSTEM MANUAL
Revision Date - 27 August 2014
Sentry by Orion
Revision 2.8
4750 County Road 13 NE
Alexandria, MN 56308
Phone: [phone]
Toll Free: [phone]
FAX: [phone]

© 2014 Pro Mach. All Rights Reserved.
Section 106 of the 1976 Copyright Act forbids any party other than the author (Pro Mach) to: Reproduce owned work
in copies or phonorecords, to prepare derivative works based upon the work; to distribute copies or phonorecords of
the work to the public by sale or other transfer of ownership, by rental or lease. Copyright protection subsists from the
time the work is created in fixed form. The copyright in the work of authorship immediately becomes the property of
the author who created the work (Pro Mach.) Only the author or those deriving their rights through the author can right-
fully claim copyright.
Liability Waiver
The information in this manual is subject to change without notice and does not represent a commitment on the part
of Pro Mach and assumes no responsibility for any errors that may appear in this manual. In no event will Pro Mach
or its employees, partners, contracted workers/ companies or any association who participates in the writing of this
manual be liable for technical or editorial omissions made herein; nor for direct, indirect, special, incidental, or conse-
quential damages resulting from the use or defect of this manual.

Orion Sentry by Orion
Revision 2.8 Semi-Automatic Stretch Wrapping Machine
27 August 2014 Table of Contents
Page I
Table of Contents
Chapter 1: Introduction and Safety
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Copyright Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
System Safety Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Hazard Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Operation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
Maintenance Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
Lockout and Tagout Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
Installation and First Time Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
Unloading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11
Machine Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
Assembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
Before Starting Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
Chapter 2: System Description
Machine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Standard Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Control Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Film Delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Structural Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Machine Floor Plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Chapter 3: System Operation
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Loading The Film. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Starting and Shutting Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Power On/ Off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Program Execute and E-Stop Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Viewing and Selecting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Selecting a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
The Up/ Down Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
The Manual Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
The Up Only Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
The TopSheet Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12

Sentry by Orion Orion
Semi-Automatic Stretch Wrapping Machine Revision 2.8
Table of Contents 27 August 2014
Page II
Additional LCD Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Language Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Password Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Counter Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Chapter 4: Troubleshooting
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Chapter 5: Maintenance
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Motor Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Reducer Oil Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Tower Raceways Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Chain Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Cleaning The Stretch Rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Preventative Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
PM Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
All Sentry Standard Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
5,760 Loads or one month . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
17,280 Loads or three months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
34,560 Loads or 6 months.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
Chapter 6: Electrical Prints and Mechanical Drawings
Electrical Prints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Mechanical Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

Orion Sentry by Orion
Revision 2.8 Semi-Automatic Stretch Wrapping Machine
27 August 2014 List of Figures
Page I
List of Figures
Chapter 1: Introduction and Safety
Tower Pivot Point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
Tower to Base Bolts (1 of 4 shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
Machine Lifting Fork Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
Ramp Secure Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
Panel Access Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11
Chapter 2: System Description
Machine Layout Drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Chapter 3: System Operation
Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Top Mandrel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Film Threading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Film Threading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Film Properly Threaded. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
The Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
The Parameter Show Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
The Parameter Set Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
The Top Wrap Modification Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
The Bottom Wrap Modification Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
The Up and Down Number Modification Screen . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
The Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
The Program Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
The Up/ Down Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
The Manual Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
The Up Only Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Top Sheet Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
The Language Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
The Password Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
The Machine Cycle Counter Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Chapter 4: Troubleshooting
Chapter 5: Maintenance
Chapter 6: Electrical Prints and Mechanical Drawings

Sentry by Orion Orion
Semi-Automatic Stretch Wrapping Machine Revision 2.8
List of Figures 27 August 2014
Page II

Orion Sentry by Orion
Revision 2.8 Semi-Automatic Stretch Wrapping Machine
27 August 2014 Introduction and Safety Contents
Page I
Introduction and Safety Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Copyright Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
System Safety Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Hazard Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Operation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
Maintenance Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
Lockout and Tagout Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
Installation and First Time Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
Unloading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11
Machine Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
Assembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
Before Starting Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12

Sentry by Orion Orion
Semi-Automatic Stretch Wrapping Machine Revision 2.8
Introduction and Safety Contents 27 August 2014
Page II

1.
Page 1-1
Orion Sentry by Orion
Revision 2.8 Semi-Automatic Stretch Wrapping Machine
27 August 2014 Introduction and Safety
Introduction and Safety
Introduction
Thank you for choosing Orion stretch-wrapping equipment. It is a wise choice, which will
benefit your company now and in the future.
Orion uses a unique combination of functional, rugged steel structure and sophisticated
control systems to offer equipment high in durability and low in maintenance require-
ments. Our advance control systems mean that Orion equipment can be operated safely
and efficiently without the need for special operator expertise.
Please read this manual carefully and keep it handy. Following these simple operating
instructions will insure the safe and efficient performance of this machine while simple
maintenance procedures will guarantee a long and productive life of the equipment.
Note: This manual covers standard features of the machine. Certain
options may not be fully covered due to their unique application.
Every effort has been made to ensure document accuracy how-
ever, Orion Packaging retains the right to change specifications
without notice.
In order to acquire more information about custom made features of your machine and to
provide quicker service, the following information is required when making an inquiry:
• Model: Sentry by Orion
• Serial #: Shown on machine ID sticker
Distributed by Orion Packaging: Alexandria Minnesota, USA

Sentry by Orion Orion
Semi-Automatic Stretch Wrapping Machine Revision 2.8
Introduction and Safety 27 August 2014
Page 1-2
About this Manual
Orion is committed to helping you maximize the productivity of your system. This manual
is specifically designed for your packaging system, to assist you in the operation and
maintenance of your new equipment. Please take the time to familiarize yourself with the
contents of this manual.
• Section 1 is the Introduction and Safety section. This section discusses safety, lock
out/ tag out, hazard messages, and installation information.
• Section 2 is the System Description section. This section discusses machine specifica-
tions. A Machine Layout Drawing is found at the end of this section.
• Section 3 is the System Operation section. This section describes the operator control
panels, the Human Machine Interface, and operational procedures.
• Section 4 is the Troubleshooting section. A Troubleshooting chart is found in this sec-
tion.
• Section 5 is the Maintenance section. In this section you will also find a suggested
maintenance schedule including a maintenance log. Assembly drawings conclude this
section.
Copyright Notice
© 2014 Pro Mach
Section 106 of the 1976 Copyright Act forbids any party other than the author (Pro Mach) to:
Reproduce owned work in copies or phonorecords, to prepare derivative works based upon
the work; to distribute copies or phonorecords of the work to the public by sale or other trans-
fer of ownership, by rental or lease.
Copyright protection subsists from the time the work is created in fixed form. The copyright
in the work of authorship immediately becomes the property of the author who created the
work (Pro Mach.) Only the author or those deriving their rights through the author can right-
fully claim copyright.