Pro Mach Orion SENTRY User guide

SENTRY
SYSTEM MANUAL
Revision Date - 27 August 2014
Sentry by Orion
Revision 2.8
4750 County Road 13 NE
Alexandria, MN 56308
Phone: [phone]
Toll Free: [phone]
FAX: [phone]

© 2014 Pro Mach. All Rights Reserved.
Section 106 of the 1976 Copyright Act forbids any party other than the author (Pro Mach) to: Reproduce owned work
in copies or phonorecords, to prepare derivative works based upon the work; to distribute copies or phonorecords of
the work to the public by sale or other transfer of ownership, by rental or lease. Copyright protection subsists from the
time the work is created in fixed form. The copyright in the work of authorship immediately becomes the property of
the author who created the work (Pro Mach.) Only the author or those deriving their rights through the author can right-
fully claim copyright.
Liability Waiver
The information in this manual is subject to change without notice and does not represent a commitment on the part
of Pro Mach and assumes no responsibility for any errors that may appear in this manual. In no event will Pro Mach
or its employees, partners, contracted workers/ companies or any association who participates in the writing of this
manual be liable for technical or editorial omissions made herein; nor for direct, indirect, special, incidental, or conse-
quential damages resulting from the use or defect of this manual.

Orion Sentry by Orion
Revision 2.8 Semi-Automatic Stretch Wrapping Machine
27 August 2014 Table of Contents
Page I
Table of Contents
Chapter 1: Introduction and Safety
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Copyright Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
System Safety Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Hazard Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Operation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
Maintenance Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
Lockout and Tagout Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
Installation and First Time Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
Unloading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11
Machine Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
Assembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
Before Starting Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
Chapter 2: System Description
Machine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Standard Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Control Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Film Delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Structural Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Machine Floor Plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Chapter 3: System Operation
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Loading The Film. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Starting and Shutting Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Power On/ Off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Program Execute and E-Stop Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Viewing and Selecting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Selecting a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
The Up/ Down Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
The Manual Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
The Up Only Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
The TopSheet Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12

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Semi-Automatic Stretch Wrapping Machine Revision 2.8
Table of Contents 27 August 2014
Page II
Additional LCD Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Language Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Password Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Counter Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Chapter 4: Troubleshooting
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Chapter 5: Maintenance
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Motor Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Reducer Oil Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Tower Raceways Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Chain Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Cleaning The Stretch Rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Preventative Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
PM Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
All Sentry Standard Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
5,760 Loads or one month . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
17,280 Loads or three months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
34,560 Loads or 6 months.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
Chapter 6: Electrical Prints and Mechanical Drawings
Electrical Prints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Mechanical Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

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Revision 2.8 Semi-Automatic Stretch Wrapping Machine
27 August 2014 List of Figures
Page I
List of Figures
Chapter 1: Introduction and Safety
Tower Pivot Point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
Tower to Base Bolts (1 of 4 shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
Machine Lifting Fork Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
Ramp Secure Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
Panel Access Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11
Chapter 2: System Description
Machine Layout Drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Chapter 3: System Operation
Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Top Mandrel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Film Threading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Film Threading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Film Properly Threaded. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
The Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
The Parameter Show Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
The Parameter Set Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
The Top Wrap Modification Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
The Bottom Wrap Modification Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
The Up and Down Number Modification Screen . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
The Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
The Program Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
The Up/ Down Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
The Manual Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
The Up Only Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Top Sheet Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
The Language Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
The Password Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
The Machine Cycle Counter Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Chapter 4: Troubleshooting
Chapter 5: Maintenance
Chapter 6: Electrical Prints and Mechanical Drawings

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Semi-Automatic Stretch Wrapping Machine Revision 2.8
List of Figures 27 August 2014
Page II

Orion Sentry by Orion
Revision 2.8 Semi-Automatic Stretch Wrapping Machine
27 August 2014 Introduction and Safety Contents
Page I
Introduction and Safety Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Copyright Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
System Safety Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Hazard Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Operation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
Maintenance Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
Lockout and Tagout Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
Installation and First Time Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
Unloading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11
Machine Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
Assembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
Before Starting Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12

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Semi-Automatic Stretch Wrapping Machine Revision 2.8
Introduction and Safety Contents 27 August 2014
Page II

1.
Page 1-1
Orion Sentry by Orion
Revision 2.8 Semi-Automatic Stretch Wrapping Machine
27 August 2014 Introduction and Safety
Introduction and Safety
Introduction
Thank you for choosing Orion stretch-wrapping equipment. It is a wise choice, which will
benefit your company now and in the future.
Orion uses a unique combination of functional, rugged steel structure and sophisticated
control systems to offer equipment high in durability and low in maintenance require-
ments. Our advance control systems mean that Orion equipment can be operated safely
and efficiently without the need for special operator expertise.
Please read this manual carefully and keep it handy. Following these simple operating
instructions will insure the safe and efficient performance of this machine while simple
maintenance procedures will guarantee a long and productive life of the equipment.
Note: This manual covers standard features of the machine. Certain
options may not be fully covered due to their unique application.
Every effort has been made to ensure document accuracy how-
ever, Orion Packaging retains the right to change specifications
without notice.
In order to acquire more information about custom made features of your machine and to
provide quicker service, the following information is required when making an inquiry:
• Model: Sentry by Orion
• Serial #: Shown on machine ID sticker
Distributed by Orion Packaging: Alexandria Minnesota, USA

Sentry by Orion Orion
Semi-Automatic Stretch Wrapping Machine Revision 2.8
Introduction and Safety 27 August 2014
Page 1-2
About this Manual
Orion is committed to helping you maximize the productivity of your system. This manual
is specifically designed for your packaging system, to assist you in the operation and
maintenance of your new equipment. Please take the time to familiarize yourself with the
contents of this manual.
• Section 1 is the Introduction and Safety section. This section discusses safety, lock
out/ tag out, hazard messages, and installation information.
• Section 2 is the System Description section. This section discusses machine specifica-
tions. A Machine Layout Drawing is found at the end of this section.
• Section 3 is the System Operation section. This section describes the operator control
panels, the Human Machine Interface, and operational procedures.
• Section 4 is the Troubleshooting section. A Troubleshooting chart is found in this sec-
tion.
• Section 5 is the Maintenance section. In this section you will also find a suggested
maintenance schedule including a maintenance log. Assembly drawings conclude this
section.
Copyright Notice
© 2014 Pro Mach
Section 106 of the 1976 Copyright Act forbids any party other than the author (Pro Mach) to:
Reproduce owned work in copies or phonorecords, to prepare derivative works based upon
the work; to distribute copies or phonorecords of the work to the public by sale or other trans-
fer of ownership, by rental or lease.
Copyright protection subsists from the time the work is created in fixed form. The copyright
in the work of authorship immediately becomes the property of the author who created the
work (Pro Mach.) Only the author or those deriving their rights through the author can right-
fully claim copyright.

Orion Sentry by Orion
Revision 2.8 Semi-Automatic Stretch Wrapping Machine
27 August 2014 Introduction and Safety
Page 1-3
Safety
Orion's stretch wrappers should be operated with caution and common sense as any other
industrial equipment. To prevent injury and/or electrical shocks, careful operation of the
machine and awareness of its many automatic functions is required.
Note: All electrical power and compressed air must be disconnected prior
to all inspection, maintenance or repair work.
At Orion, we are committed to building quality packaging and material handling equip-
ment. To achieve this, our machines must be efficient, easy to maintain, and safe to oper-
ate.
Before attempting to operate the equipment, become familiar with the safety recommen-
dations and operational components of your Semi-Automatic Stretch Wrapping Machine.
You should also become familiar with the technical information pertaining to components
used within the system, including their operating and safety features. This information is
located in the Vendor Data Manual and in other literature supplied with the equipment.
To maximize machine safety and efficiency you must operate the machine correctly and
comply with the safety features described.
Stay alert and remember: Safety is the responsibility of everyone who operates or ser-
vices your BEC system.

Sentry by Orion Orion
Semi-Automatic Stretch Wrapping Machine Revision 2.8
Introduction and Safety 27 August 2014
Page 1-4
System Safety Recommendations
Safeguarding personnel that operate and/or maintain automated equipment is the primary
consideration. Because it is very dangerous to enter the operating space (work envelope)
of a machine during operation, adequate safeguards must be in place and safety precau-
tions must be observed.
The following general precautions are recommended for all personnel who perform sys-
tem operation or maintenance.
• Do lockout-tagout procedures whenever you do maintenance and repair work.
• All personnel who repair, maintain, or operate the equipment need to know the loca-
tion of all EMERGENCY STOP buttons.
• Do not operate the equipment with any of the safety guards removed.
• Do not wear neckties, loose clothing, or long loose-hanging hair around any equip-
ment.
• Observe and follow the DANGER, WARNING, and CAUTION messages throughout
this manual, in vendor manuals, and displayed on the equipment.
• Personnel should attend all available safety and operational training courses.
• Personnel should know and follow the recommended safety procedures whenever
they must enter the packaging systems motion area.
• Personnel should not enter the packaging system while control power is "ON".
• Personnel should not power up the system if someone is on the system.
• The system should be powered down when not in use.
• Personnel should pay special attention to all the posted warnings and cautions located
on any devices. Observe all safety and/or precautionary steps and procedures when
working with the system.
• Personnel should keep the system clean to make it easier to spot hazards.

Orion Sentry by Orion
Revision 2.8 Semi-Automatic Stretch Wrapping Machine
27 August 2014 Introduction and Safety
Page 1-5
Hazard Messages
Notations appear on pages of this manual to alert the reader to important messages regard-
ing a significant hazard for personnel or equipment. These messages convey three levels
of risk as defined below. Failure to observe these instructions can result in death, serious
injury, damaged equipment, or loss of product or production.
DANGER Denotes the possibility of serious injury or death to personnel.
WARNING Denotes the possibility of potential injury or damage to equipment.
CAUTION Denotes the possibility of damage to product or an interruption of produc-
tion.

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Semi-Automatic Stretch Wrapping Machine Revision 2.8
Introduction and Safety 27 August 2014
Page 1-6
Operation Safety
The following safety precautions are recommended for all personnel who will operate this
Semi-Automatic Stretch Wrapping Machine.
• Operators should immediately report unsafe working conditions to a supervisor.
• The operator should understand the function of the entire system including all external
devices and equipment that interact with the system.
• Before starting operation, the operator should understand the complete task that the
system is designed to accomplish.
• The operator should know the location and functional status of all devices (switches,
sensors, control signals) that can cause the system to move.
• The operator should know where each EMERGENCY STOP button is located for
both main and external control devices. Do not hesitate to use them in an emergency.
• The operator should make sure all safety devices are functioning and periodically
checked for proper operation.
• The operator should ensure that all personnel are outside the working area of the
machine before starting operation.
• The operator should never enter, or allow others to enter the system during automatic
operation.

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Revision 2.8 Semi-Automatic Stretch Wrapping Machine
27 August 2014 Introduction and Safety
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Maintenance Safety
The following safety precautions are recommended for all personnel who are responsible
for the maintenance or service this Semi-Automatic Stretch Wrapping Machine.
• Personnel should ensure that all safety devices are functioning and periodically
checked for proper operation before performing maintenance.
• Before performing any maintenance, service, or inspection inside the main control
panel, the power source should be turned off and locked out.
• Maintenance should be performed on the system with the power OFF. Lockout and tag
out procedures should be followed to protect personnel from injury and to indicate the
equipment is being serviced.
• Place a lock on the main electrical disconnect, while performing maintenance.
• Personnel should pay careful attention to all devices that may be powered or capable
of motion.
• Release or block all stored energy devices that may present a danger when working
with the system.
• Be aware when removing a servomotor or brake that the associated mechanical part
will fall unless supported in some manner.
• Use only specified replacement parts. Never use non-specific fuses that have not been
specified. Potential fire and/or damage may result.
• Before restarting the system, ensure personnel are not in the system and that the sys-
tem and external devices are operating properly.

Sentry by Orion Orion
Semi-Automatic Stretch Wrapping Machine Revision 2.8
Introduction and Safety 27 August 2014
Page 1-8
Lockout and Tagout Recommendations
Electrical System
(See OSHA 1910.147 & OSHA 1910.333 (b)(2) for exception to procedures)
To avoid hazards of electrical shock or other personal injuries, the main power disconnect
for the system and any other separate sources of power for the system shall be locked out
& tagged as a safety precaution during entry and maintenance to the system.
To accomplish this, set the Main Power Disconnect operating handle to the "OFF" position
and install a personal locking device through the padlock hole on the operating handle.
Attach a Danger tag to the handle containing a statement prohibiting unauthorized opera-
tion of the disconnect and removal of the tag signed by the individual responsible for lock-
ing out the system. If several personnel are performing maintenance, each individual shall
install a lockout device and tag.
A qualified person shall verify that the equipment is de-energized by:
1. Operating controls to verify equipment cannot be restarted.
2. Using test equipment to test circuits and electrical parts that will be exposed to person-
nel.
Stored electric energy that might endanger personnel shall be released by discharging the
circuits. Check appropriate equipment manuals on exact procedures.
To re-energize equipment, a qualified person shall conduct tests and visual inspections, as
necessary, to verify that all tools, electrical jumpers, shorts, grounds, and other such
devices have been removed, so that equipment can be safely energized. Personnel exposed
to the hazards associated with re-energizing equipment shall be warned to stay clear of
equipment. Each lock and tag shall be removed by the person who applied it or under their
direct supervision. A visual determination that all personnel are clear of the equipment
shall be accomplished before the operating handle on each Main Power Disconnect is
placed to the "ON'' position.

Orion Sentry by Orion
Revision 2.8 Semi-Automatic Stretch Wrapping Machine
27 August 2014 Introduction and Safety
Page 1-9
Installation and First Time Power Up
Unloading
Machine can be easily unloaded and transported by a forklift with a minimum capacity of
2500 lbs.
WARNING Use caution when uprighting the tower. Injury could occur.
1. If your model is a high tower, it may have the tower pivoted downward.
2. Use a secured strap to pivot the tower upright, securely hold the tower upright. Bolt
the tower to the base using the four provided 10mm bolts. Make sure not to pinch any
electrical connectors.
Figure 1 - 1
Tower Pivot Point
Figure 1 - 2
Tower to Base Bolts
(1 of 4 shown)

Sentry by Orion Orion
Semi-Automatic Stretch Wrapping Machine Revision 2.8
Introduction and Safety 27 August 2014
Page 1-10
3. Carefully insert the forks into the lifting tubes to the maximum possible depth. The
forktruck tine width may have to be adjusted.
4. Lift the machine only to the necessary height to move it with no bouncing or friction
on the floor.
5. Sit the machine down assuring uniform contact with the floor, which is necessary to
ensure correct and smooth operation.
6. If your machine came with the optional ramp, attach the ramp secure bolt. Next, using
a forklift lower the ramp slot over the ramp secure bolt.
Figure 1 - 3
Machine Lifting Fork
Tubes
Figure 1 - 4
Ramp Secure Bolt

Orion Sentry by Orion
Revision 2.8 Semi-Automatic Stretch Wrapping Machine
12 May 2017 Introduction and Safety
Page 1-11
Inspection
1. Remove all packing and supporting additions - these may include the blocks under the
carriage and the restraining bar over the table.
Note: When removing the stretchwrap film covering the machine, care
must be taken not to cut any of the electrical wires and/ or polyure-
thane covering on the film carriage rollers.
2. Perform a visual inspection of the electrical and mechanical parts for loosened joints
and / or broken connections. Any suspected shipping damage must be reported imme-
diately to the freight carrier. Any transport damage cannot be claimed to Orion Pack-
aging Inc.
Items that are vulnerable to damage and must be inspected are as follows:
• Motors and transmissions
• Junction boxes
• Electrical conduits
• Proximity and limit switches
• Photocells
3. Check around the tower to ensure that there is no crippling of the movable parts i.e.
casters, center axle or drive assembly.
4. Verify the following:
• Check wires and conduits for crushed sections or loose fittings.
• Verify the film carriage to be sure that it is correctly aligned with the tower
• Verify the tension on the lift belt.
• Verify all the dials and knobs on the control panel for smooth action.
• Use the panel access keys to open the panel or motor access doors. The Panel Access
Key part # is 735586.
Figure 1 - 5
Panel Access Key

Sentry by Orion Orion
Semi-Automatic Stretch Wrapping Machine Revision 2.8
Introduction and Safety 27 August 2014
Page 1-12
Machine Installation
After the visual inspection has been completed, the electrical power and the compressed
air (Optional) shall be connected as specified on the diagrams supplied with the machine.
An electrical diagram is provided with each machine.
Make sure the machine is on a level surface. Orion Packaging insist on a dedicated circuit
be used for this wrapper. Extension cords are not allowed and can void your warranty.
Assembly Procedure
Note: The structural frames of the machine have to be installed on a lev-
eled floor. The base deviation from vertical must not exceed 1/4" on
the distance of 10 feet (angle: 0 degrees 6').
Move the wrapper into its final position. If the wrapper is to be secured to the floor, we
recommend that the wrapper base section be bolted to the floor by the 1/2" concrete floor
anchors (leg & shield or expandable type-Red Heads).
Any wiring that has been disconnected to facilitate transport is marked with a number
located on the junction box to which the wiring must be reconnected. Any wire run that
appears too short or long may indicate that the position of the mechanical components is
incorrect. Verify the status of all assemblies before proceeding.
In the case of the free standing panel (console) place it adjacent to the system and anchor
firmly to the floor. Connect the liquid tight (rigid conduit) to the main junction box located
on the wrapper main frame next to the tower.
Before Starting Machine Operation
Verify that the machine is properly connected to the electrical source. The electrical
requirements depend on the machine type and features. For this information, please see the
machine electrical diagram provided with this machine operation manual. The control
panel layout for the machine is shown on the drawing.
CAUTION Before preceding the machine operation familiarize yourself with the
EMERGENCY-STOP button and all functions, switches and pushbuttons.