Pro-Team ProForce 1500 User manual

ProForce®
1500/1500XP
Service Manual

Table of Contents
ProForce 1500 Full Vacuum Parts and Index . . . . . . . . . . . . . . . . . . . . 2-3
ProForce 1500XP Full Vacuum Parts and Index . . . . . . . . . . . . . . . . . . 4-5
BAG COVER
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
BAG HOUSING
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Bag Lockout Switch Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hose Collar Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Bag Housing to Motor Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
MOTOR HOUSING
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-17
1500XP Wand Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
ELECTRICAL
1500XP Wire Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Wire Harness Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-27
MOTOR
Carbon Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
POWER NOZZLE
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Power Nozzle to Body Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Hose Sleeve Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Pivot Bearing Replacement/Wheel Replacement . . . . . . . . . . . . . . . . . . 33
HOSE AND POWER CORD
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
HANDLE
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-38
Handle/New Power Cord & Strain Relief Replacement . . . . . . . . . . 39-40
Final Vacuum Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
TROUBLESHOOTING
Clearing Hose and Wand Obstructions . . . . . . . . . . . . . . . . . . . . . . . . . 42
SCHEMATICS
Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
www.pro-team.com 800.541.1456
ATTENTION
Before servicing any part or
proceeding with any repair
procedure on any ProTeam vacuum,
ALWAYS disconnect the vacuum
from power source.

2www.pro-team.com 800.541.1456
Full Vacuum Parts – 1500
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Full Vacuum Index – 1500
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No. Part Name
1 104569 Cover, Bag Housing, Grey
2 104570 Plate, Bag Cover Nozzle
3 104571 Duct, Crossover, Bag Cover
4 104574 Plug, Access Port
5 104575 Seal, Crossover Duct/Bag Cover Nozzle Plate, Lower
6 104576 Seal, Crossover Duct, Inlet
7 104232 Latch, Release, Bag Cover
8 104243 Flex Plate, Bag Cover Latch
9 104241 Seal, Gasket, Bag Cover
10 104233 Spring, Release Button, F/Bag Cover Latch
11 104242 Spring, Bag Cover Latch
12 104577 Screw, Phillips, 4.2mm x 9.5mm
13 104493 Screw, Phillips, 4.2mm x 35mm
14 105491 Filter Cover Kit, w/Riveted Hinge and 6 Rivets
(includes: #1-13)
15 104739 Bag Housing Assembly, Grey, w/Riveted Hinge and
Decal Includes Bag Cover Nozzle Plate
16 104491 Rivet F/Bag Housing Assembly
17 104255 Handle w/Over Mold and Decal
18 104284 Cord, Power Clasp, 50' Yellow (Includes: #34)
19 103483 Intercept Micro Filter
20 104281 Filter, Double Layer Motor Intake
21 104738 Seal, Gasket, Bag Housing
22 104283 Switch, Filter, Lock-Out
23 104282 Cover, Switch, Filter Lock-out
24 105075 Screw, Phillips, 2.9mm x 13mm, F/Switch Cover
25 104509 Screw, Phillips, F/Handle Assembly
M4 x 10mm x .07 Pitch
26 104268 Bracket, Cord Wrap
27 104269 Spring, Compression, Cord Wrap Bracket
28 104270 Washer, Compression Spring, Cord Wrap Bracket
29 104271 Screw, Cord Wrap, 4mm x 38mm Phillips Round Head
30 105090 Handle Bezel w/Screws
31 104741 Handle, Carry
32 105114 Handle, Tube Assembly Complete
(includes: #17, 25, 26, 27, 28, 29, 30, 36, 38, 39)
33 104259 Plate, Handle Nut
34 105091 Clasp, Strain Relief, Yellow
35 104493 Screw, Phillips, 4.2mm x 35mm
36 104958 Handle, Tube, w/Wire Harness, Rivet Nut and Plug Rivet
37 104266 Screw, Handle Assembly
38 105147 Switch, Rocker, On/Off
39 104264 Bushing, Handle Tube
40 105501 Handle Kit (includes: #17, 25, 26, 27, 28, 29, 30, 38)
No. Part Name
41 104306 Wheel, Rear
42 104250 Air Duct Assembly
43 104957 Motor Assembly Kit w/Jumpers (includes: C, D)
44 104504 Bearing, Pivot
45 103532 Foam, Sound, Motor Housing Front Panel
46 104536 Motor Housing, Charcoal
47 103533 Foam, Sound, Motor Housing Left Panel
48 103531 Foam, Sound, Motor Housing Rear Panel
49 104245 Bulkhead, Dark Grey
50 104253 Seal, Lower Air Duct, Nitrile
51 104249 Motor Mount, Upper Nitrile
52 104247 Motor Mount, Lower Nitrile
53 105136 Filter, Exhaust, HEPA Media
54 104246 Cover, Filter Cartridge, Charcoal
55 104578 Air Duct, Upper ProForce 1500
56 104209 Screw, Phillips, 4.2mm x 12mm, F/Upper Air Duct
57 104267 Screw, Phillips, 4.2mm x 19mm, F/Lower Air Duct
58 105488 Motor Housing Sound Filter Kit (includes: #5,7,8)
59 105489 Air Duct Kit (includes: #2, 10, 17)
60 104494 Power Nozzle Cover w/Detent Springs & Decal
61 104279 Switch, Safety, Power Nozzle Lockout
62 104212 Circuit Breaker
63 104496 Screw, Phillips, 2.9mm x 13mm, F/Brush Retainer
64 104499 Retainer, Brush Roll
65 104216 Brush Roll, Power Nozzle, 14"
66 104218 Bumper, Power Nozzle, Vinyl
67 104736 Seal, Base Cover, Air Duct, Left, 7.5" Long
68 104737 Seal, Base Cover, Air Duct, Right, 5.5" Long
69 104500 Brace, Formed Wire, F/Power Nozzle Base
70 104221 Baseplate, Power Nozzle
71 104497 Screw, Phillips, 4.2mm x 35mm, F/Base Cover
72 104501 Roller, Front
73 104502 Shaft, Front Roller Axle
74 104503 Clamp, Rear Wheel
75 104495 Screw, Phillips, 4.2mm x 19mm, F/Powerhead
76 104227 Sleeve, Hose, Air Duct
77 104230 Hose, Power Nozzle to Air Duct, Lower
78 104217 Belt, Drive, F/Brush Roll
79 104506 Motor, Power Nozzle with Crimps
80 104498 Grommet, Vibration, Power Nozzle Motor, Nitrile
81 104224 Cover, Air Duct, Power Nozzle
82 104226 Board, Vacuum Operation Indicator
83 104507 Spring, Detent, Upright Lock
84 105371 Screw, Phillips, 4.2mm x 19mm, F/Power Nozzle Motor
85 105281 Carbon Brush Set for ProForce Motor
86 105760 Thermal Protector
105755 Wire Harness Kit includes:
A. Sensor, Bag, Full Indicator
B. Harness, Wire, Main Power Supply
C. Harness, Jumper, White
D. Harness, Jumper, Red
E. Harness, Wire, Power Nozzle
F. Harness, Power Nozzle Switch

4www.pro-team.com 800.541.1456
Full Vacuum Parts – 1500XP
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