Proceq Zehntner ZRM 6010 User manual

Zehntner ZRM 6010
Retroreflectometer RL
Firmware as from 2.1.0
Instruction Manual

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Index
Exclusion of liability .................................................................................................. 6
1Description of device........................................................................................... 7
2Safety information............................................................................................... 9
2.1 Symbols used............................................................................................... 9
2.2 Safety notes and hints.................................................................................. 9
3Delivery of device ............................................................................................. 11
3.1 Damages during carriage ........................................................................... 11
3.2 Shipment .................................................................................................... 11
3.3 Standard delivery........................................................................................ 12
3.4 Carrying case ............................................................................................. 13
3.5 Configurations ............................................................................................ 13
3.5.1 Zehntner ZRM 6010 Retroreflectometer RLBasic............................. 13
This version is without built-in options........................................................ 13
3.5.2 Zehntner ZRM 6010 Retroreflectometer RLPro................................ 13
This version is equipped with the integrated option: .................................. 13
3.5.3 Zehntner ZRM 6010 Retroreflectometer RLAdvanced...................... 14
3.6 Separate options ........................................................................................ 14
4Device overview................................................................................................ 15
5Setting up.......................................................................................................... 17
6Navigation......................................................................................................... 17
6.1 Activation/deactivation................................................................................ 17
6.2 Scrolling...................................................................................................... 17
6.3 Exit.............................................................................................................. 17
7Calibrate ........................................................................................................... 18
7.1 Calibration standard.................................................................................... 18
7.2 Cleaning of the calibration standard ........................................................... 18
7.3 Calibration on calibration standard ............................................................. 19
8Measure............................................................................................................ 20
8.1 Preparation................................................................................................. 20
8.1.1 Adjusting the length of the telescopic handle.................................... 21
8.1.2 Adjusting the angle of handle and display......................................... 21

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8.1.3 Mounting the positioning support.......................................................21
8.2 Measuring area and illumination field..........................................................21
8.3 Measure mode ............................................................................................23
8.3.1 Single measurements........................................................................23
8.3.2 Average measurements.....................................................................23
8.3.3 Wet measurements............................................................................24
8.3.4 Measurements with picture................................................................25
8.3.5 Edit, delete and store measurements ................................................25
8.4 Information for a proper measuring procedure ............................................26
8.5 Measuring profiled markings .......................................................................26
8.5.1 Preparation ........................................................................................26
8.5.2 Procedure of measurement ...............................................................28
8.5.3 Comments to the measurement of profiled road marks .....................30
8.6 Local regulations.........................................................................................31
8.7 Obtain exact measuring values...................................................................31
9Quickstart menu ................................................................................................32
10 Options..............................................................................................................33
10.1 Built-in camera for pictures........................................................................33
10.1.1 Taking measurements with picture ..................................................33
10.2 Compass and level-meter..........................................................................35
10.3 GNSS GPS-unit.........................................................................................35
10.4 Built-in thermal printer ...............................................................................37
11 Archive...............................................................................................................38
11.1 Sorting of the measurements ....................................................................38
11.2 Overview measurements (sorted) .............................................................39
11.3 Detailed entry information..........................................................................39
11.4 Input of additional information ...................................................................40
11.5 Printing of a measuring report...................................................................40
11.6 Storing the measuring data on a USB mass storage device .....................40
12 Data export and “MappingTools” software.........................................................40
12.1 Interfaces...................................................................................................40
12.2 PC Mode ...................................................................................................41
12.3 Evaluation and mapping software “MappingTools”....................................41

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12.4 Data export to Microsoft Excel.................................................................. 44
13 Menu................................................................................................................. 45
13.1 Menu structure.......................................................................................... 45
13.2 Navigation in the menu............................................................................. 46
13.3 Measure mode.......................................................................................... 46
13.4 Timers....................................................................................................... 46
13.4.1 Wet timer......................................................................................... 46
13.4.2 Interval timer ................................................................................... 46
13.5 Jobs.......................................................................................................... 52
13.6 Setup........................................................................................................ 52
13.6.1 User ................................................................................................ 52
13.6.2 Language........................................................................................ 52
13.6.3 Date and time.................................................................................. 53
13.6.4 Power.............................................................................................. 53
13.6.5 Sound.............................................................................................. 53
13.6.6 Database......................................................................................... 53
13.6.7 Camera ........................................................................................... 54
13.6.8 Printer ............................................................................................. 54
13.6.9 Calibrate.......................................................................................... 54
13.6.10 Units.............................................................................................. 54
13.6.11 Options.......................................................................................... 55
13.6.12 Reset settings to factory default.................................................... 55
13.7 Diagnostics............................................................................................... 55
14 Built-in battery and charging............................................................................. 55
14.1 Battery...................................................................................................... 55
14.1.1 Battery status indication on the display........................................... 56
14.2 Charging................................................................................................... 57
15 Maintenance..................................................................................................... 58
15.1 Maintenance carried out by the user......................................................... 58
15.2 Cleaning ................................................................................................... 58
16 Status and error messages............................................................................... 59
16.1 Status message –“Battery voltage is critical” ........................................... 59

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16.2 Status message –“Please calibrate RL”....................................................59
16.3 Error message –“Calibration is not OK”....................................................59
16.4 Error message –“Factory calibration has expired”....................................60
16.5 Error message –“Camera failed, please retry”..........................................60
16.6 Reset of the Zehntner ZRM 6010..............................................................60
17 Graphical illustration of the measuring principles ..............................................61
17.1 Night visibility RL........................................................................................61
18 Technical specification ......................................................................................62
Index .......................................................................................................................63

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Exclusion of liability
The content of this document is intellectual property Proceq SA.
Illustrations, descriptions as well as the technical specifications conform to the
instruction manual on hand at the time of publishing or printing. However Proceq SA
policy is one of continuous product development. All changes resulting from
technical progress, modified construction or similar are reserved without obligation
for Proceq to update.
Some of the images shown in this instruction manual may be of a pre-production
model and/or are computer generated; therefore the design and features of the
delivered product may differ in various aspects.
The instruction manual has been drafted with the utmost care. Nevertheless, errors
cannot be entirely excluded. The manufacturer will not be liable for errors in this
instruction manual or for damages resulting from any errors.
The manufacturer will be grateful at any time for suggestions, proposals for
improvement and indications of errors.
© Proceq SA

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1 Description of device
The Zehntner ZRM 6010 is a portable handheld top class Retroreflectometer for
determination of night visibility (RL) for all types of road markings.
In particular, this instrument has the following features
•5.7“ high resolution colour touchscreen with excellent visibility under all light
conditions
•Telescopic handle for easy field and laboratory operation
•Ultrafast retroreflection measurement (RL) in about 1 second
•Innovative options such as integrated 5-megapixel camera, compass and
level-meter, GPS-unit, as well as various printer versions
•Intuitive, easy-to-use menu navigation in several languages
•Automatic stray light supervision and compensation, particularly important for
measuring profiled markings
•Measuring of profiled markings with heights up to 15mm and long profile gaps
•Measuring of road markings of all colours without recalibrating the
retroreflectometer due to V(λ) conformity
•Simple calibration at the push of a button
•Multiple retroreflection measurements with continuously updated average;
additionally each single measurement is stored
•Wet timer (for countdown) and interval timer (for periodic measurements)
•Integrated measurement of environmental temperature and relative humidity
•Easy management of the measuring data in the instrument´s archive
•Data transfer to USB-printers or storage devices within seconds
•Easy evaluation and export to Microsoft Excel through the included mapping
and data analysis software “MappingTools”
•Compact dimensions and low weight
•In accordance with CE, FCC and RoHS regulations
•In accordance with EN 1436 (RL dry, wet and rain), ASTM E1710 (RL), ASTM
E2177 (RLwet) and ASTM E2832 (continuous wetting) standards
•Factory calibration traceable to the independent Swiss Federal Institute of
Metrology METAS
•Approved by the accredited association StrAus-Zert, Germany (test No. 0913-
2018-02)

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Features of options:
•The integrated 5-megapixel camera takes pictures of the road marking for
additional visual evaluation
•The data of the compass and level-meter deliver additional information to the
retroreflection measuring values
•With the GNSS GPS-unit is possible to display the measurement in the
included mapping and data analysis software “MappingTools”
•Optional built-in thermal printer or portable USB-printer for easy printouts
directly on site for simple reporting of the retroreflectivity of road markings

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2 Safety information
2.1 Symbols used
This note comprises instructions needed to follow directions, specifications,
proper working procedure and to avoid data loss, damage or destruction of
the instrument.
This note signifies a warning about dangers to life and limb if the apparatus
is handled improperly. Observe these notes and be particularly careful in
these cases. Also inform other users on all safety notes. Besides the notes
in this instruction manual the generally applicable safety instructions and
regulations for prevention of accidents must be observed.
2.2 Safety notes and hints
The Zehntner ZRM 6010 is a high quality, state of the art instrument and is
safe to operate. Nevertheless there is always risk when the instrument is
handled inappropriately.
Every person working with the Zehntner ZRM 6010 or maintaining the
Zehntner ZRM 6010 must read and understand the manual completely, in
particular the safety precautions and warnings.
Avoid any mode of operation that could affect the safe working with the
Zehntner ZRM 6010. Especially the determination of the night and visibility
of road markings must take place as described in this instruction manual.
Operate the device only on blocked street sections.
Do not use the battery charger in wet conditions.
In case of a damaged power cable of the battery charger, the cable may not
be used any longer.
A damaged battery charger has to be replaced.
During operation, surfaces in the surrounding area of the print head may
heat up. Therefore, direct contact with the print head must be avoided to
prevent burning accicents.
Do not put heat-sensitive objects close to this heat source.
On principle the printer hat to be kept dust-free. Never use sharp objects for
cleaning, this might cause damage to the print head.
Do not touch the print head, this might cause damage by electrostatic
discharge.

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It is no longer possible to safely operate the device, if:
- the housing has been damaged
- moisture reached the inside of the device
- smoke is coming from the inside of the device
It is strictly forbidden to open the housing of the Zehntner ZRM 6010.
Otherwise all the guarantee and liability claims to Proceq SA will be void.
Keep the device dry! Danger of short circuit!
The Zehntner ZRM 6010 is exclusively intended for the determination of
night visibility (RL) for all types of road markings. Any other use is considered
as not being in accordance with the intentions of the manufacturer. The
manufacturer is not liable for damage resulting from inappropriate
application. The user bears the full responsibility.
Proceq SA refuses all warranty and liability claims for damages caused by
usage of the Zehntner ZRM 6010 in combination with non-original
accessories, or accessories from 3rd party suppliers.
Unauthorized modifications and changes of the Zehntner ZRM 6010 are not
allowed.
Reproduction is not allowed.
Before any maintenance make sure that the Zehntner ZRM 6010 is
unplugged from power supply and turned off.
All maintenance and repair work which is not explicitly allowed and
described in this manual (see chapter 15.1 “Maintenance carried out by the
user” on page 58) shall only be carried out by Proceq SA or your authorized
Proceq agent, failure to comply voids warranty.
For the operation of the Zehntner ZRM 6010 apply all local safety
regulations.

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3 Delivery of device
3.1 Damages during carriage
On the receipt of the goods, check for any visible damages on the packaging. If it is
undamaged you may sign the receipt of the goods. If you do suspect by your visual
inspection that damage has occurred, make a note of the visible damage on the
delivery receipt and request the courier to countersign it. Moreover, the courier
service must be held responsible for the damage in writing.
If a hidden damage is discovered while unpacking, you have to inform and hold the
courier liable immediately in the following way: “When opening the parcel we had
to notice that … etc.“ This superficial checking of the goods has to be done within
the time limit set by the carrier, which is normally 7 days. However, the period could
vary depending on the carrier. Hence, it is recommended to check the exact time
limit when receiving the goods.
If there are any damages also inform your authorized Proceq agent or Proceq SA
immediately.
3.2 Shipment
Should the device be transported again, it must be packaged properly. Preferably
use the original packaging for later shipments. Additionally use filling material in the
package to protect the device from any shock during carriage.

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3.3 Standard delivery
Following parts are included in the delivery:
1 battery operated retroreflectometer with 5.7"
colour touchscreen, telescopic handle
1 battery charger (100 - 240 V, 50 - 60 Hz)
1 mapping and data analysis software
"MappingTools"
1 USB cable
1 product certificate
1 certificate of calibration
1 calibration standard
1 positioning support
1 Carrying case with wheels

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3.4 Carrying case
The Zehntner ZRM 6010 is delivered in a transportation case. Whenever you want
to transport the instrument, use the case. Nevertheless, please take care that for
shipments the case has to be put into a cardboard box and protected with filling
material. The transportation case is an optimal storage case for the equipment.
When not in use, the Zehntner ZRM 6010 should be locked into the calibration
standard and safely stowed in the carrying case.
3.5 Configurations
3.5.1 Zehntner ZRM 6010 Retroreflectometer RLBasic
This version is without built-in options.
3.5.2 Zehntner ZRM 6010 Retroreflectometer RLPro
This version is equipped with the integrated option:
•GNSS GPS-unit

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3.5.3 Zehntner ZRM 6010 Retroreflectometer RLAdvanced
This version is equipped with all available integrated options:
•GNSS GPS-unit
•integrated camera with 5 Megapixel
•built-in thermal printer
•compass and level-meter
3.6 Separate options
•41020903 portable printer
•41020905 2nd calibration standard (pavement
marking tape) measured by Zehntner incl.
certificate of calibration
•41020902 voltage converter 150 W to be
plugged into the car cigarette lighter
Proceq refuses all warranty and liability claims for damages caused by
usage of the Zehntner ZRM 6010 in combination with non-original
accessories, or accessories from 3rd party suppliers.

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4 Device overview
(1) On/Off button
(2) Measuring button
(3) Touchscreen
(4) Handle
(5) Telescopic handle
(6) Release turning knob
(7) Height shifting knob
(8) Optional built-in thermal printer
(9) Host USB-interface (type A)
(10) Mini USB-interface (type B)
(11) Measuring area
(12) Label with serial number
(13) Port for battery charger
(14) Height lock
(7)
(2)
(6)
(5)
(1)
(9)
(8)
(10)
(4)
(12)
(13)
(14)
(3)

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(15) Quick start menu button
(16) Current measuring value
(17) Single values
(18) Average value
(19) Ambient temperature & relative humidity
(20) Battery status
(21) Wet timer
(22) Multiple measurement with average
(23) Optional camera
(24) Number of measurements in average mode
(25) GPS status
(16)
(21)
(22)
(23)
(19)
(15)
(20)
(17)
(18)
(24)
(25)

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5 Setting up
By pressing the On/Off button , you switch on/off the instrument.
During startup, the Zehntner-logo will be displayed.
Press and hold the measuring button during startup to directly access display
for language selection.
6 Navigation
6.1 Activation/deactivation
By pressing icons on the display certain functions are activated or
deactivated.
This is either shown with a white tick on green background for
activated functions, a green thick for selected menu options, with a
yellow marking e.g. for active controls or a grey marking for
selected measurements.
6.2 Scrolling
Scroll through lists by pressing the and buttons or by swiping up or down
on the list.
6.3 Exit
Return to measuring mode from any function by pressing the measuring button
The only exception are functions with a cancel button which need to be
explicitly closed by pressing cancel or accept. Some functions allow going up a
level by pressing the backwards arrow .

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7 Calibrate
7.1 Calibration standard
The calibration standard has been measured and the calibration value of RLhas
been inscribed.
Always protect the calibration standard from dust, moisture and other environmental
influences and safley store it in the carrying case of the Zehntner ZRM 6010.
After the expiry date of the calibration standard a factory calibration of the
ZRM 6014 and its corresponding calibration standard is required. Contact
either Proceqr or your authorized Proceq agent. The factory calibration is valid
for 2 years.
The calibration standard delivered with the Zehntner ZRM 6010 is not
changeable and is valid only for the delivered instrument.
7.2 Cleaning of the calibration standard
If the calibration standard is soiled or covered by dust, it can be cleaned carefully
using window cleaner and a soft tissue.
A damaged or a polluted calibration standard may cause incorrect calibration
and therefore incorrect measuring results.
Calibration standard
Label

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7.3 Calibration on calibration standard
When the instrument indicates that the calibration is outdated, or if it is required by
the applicable regulations, the instrument should be calibrated.
Remove the instrument and the calibration
standard from its carrying case.
Tilt the instrument slightly forward facing and
insert it into the frontal prong support. Tilt the
device back into horizontal position, it should
click into place.
The device will indicate incorrect placement
with an error message.
Press the symbols and to open the
calibration function. By default night visibility
(RL) is calibrated. Trigger the calibration by
pressing . The “Calibration Result”
displays the measured value as well as the
deviation from the expected value in percent.
Successful calibration is indicated by
“Calibration OK”. Confirm the calibration by
pressing and to return to the
measuring mode.

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Calibration results with deviations greater
than 15 % are indicated by “Calibration is not
OK”. This can be caused by a soiled or
damaged standard or a soiled optic window.
It is suggested to reject such a calibration
result by pressing before determining
the reason for the deviation. Clean the
standard as described in chapter 7.2
“Cleaning of the calibration standard” on
page 18 and recalibrate again.
By experiencing repeatedly a deviation greater than 15%, a calibration by the
manufacturer is required.
The data of the calibration settings of RLcan
be viewed by pressing , and
then selecting the geometry. The desired
geometry can be activated/deactivated by
clicking on the line “Calibrate” and choosing
“On” or “Off”.
8 Measure
8.1 Preparation
The Zehntner ZRM 6010 has a telescopic handle which grants triggering
measurements comfortable at the street and in the laboratory.
After removing the Zehntner ZRM 6010 from the carrying case, the length of the
telescopic handle can be adjusted to the right length and the handle can be turned
into the right angle. To change the length, the height shifting knob must be pressed,
to change the angle of the handle and the display, the release turning knob must be
turned. The telescopic handle must click in its final position.
Before the device is put back into the carrying case, the telescopic handle has
to be retracted and the brought into horizontal position.