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ProFlo PF92250 User manual

LIMITED WARRANTY AND LIMITATION OF LIABILITY
This pump is warranted free from material and/or manufacturing defects for three years from
date of purchase (five years on select cast iron pumps). As the sole and exclusive remedy for
a breach of this limited warranty, if the product is found to be defective, it will be replaced with
an equivalent product if it is returned to the place of purchase with proof of purchase. Any
disassembly, modification, or abuse of this product voids this limited warranty. This product is
not designed for pumping flammable or corrosive fluids, and use of this product to pump such
materials also voids this limited warranty.
ALL OTHER EXPRESS OR IMPLIED WARRANTIES,
INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE ARE DISCLAIMED
IMPORTANT NOTICE: Some commercial and residential insurance policies extend coverage
for damages incurred by product failure. In most cases, you will need to have possession of
the product to support your claim. In the case where you need to retain possession of the
product to support a damage claim you submit to your insurance company, the pump will be
exchanged with and equivalent or the original price will be refunded once the claim is settled
with the insurer.
OWNER’S MANUAL
INSTALLATION AND OPERATION
INSTRUCTIONS FOR:
SUBMERSIBLE SUMP PUMPS
Models:
PF92250, PF92251, PF92260
PF92330, PF92330PB, PF92331, PF92341
PF92342, PF92351, PF92352,
PF92501, PF92511
PROFLO Sump Manual Revised 0512
Carefully read and understand all of the Warnings and installation instructions in this
manual. Failure to follow these instructions could lead to serious bodily injury and/or
property damage. Retain these instructions for future reference.
This pump has been manufactured with your needs in mind. Properly installed in the right
application, your new PROFLO Pump will give you years of carefree performance.
DANGER Water and electricity can be dangerous if certain precautions are not adhered
to. This pump is designed to operate perfectly safe in a water environment; however,
improper use and installation can result in personal harm from electrical shock. Please pay
attention to the following warnings.
WARNING
Never touch any electrical device, including this pump, when it is touching water, in water, or
even in a moist environment. Always unplug (disconnect the electricity) when working on or
installing the unit.
WARNING
RISK OF ELECTRICAL SHOCK. This pump is supplied with a grounding conductor and
grounding-type attachment plug. To reduce the risk of electrical shock, be certain that it is
connected only to a properly grounded, grounding-type receptacle.
WARNING Do not use the power cord or discharge hose to carry or handle the pump.
Doing so may cause damage to the power cord or discharge hose. Use the carrying handle
supplied with the pump.
WARNING Always use a grounded outlet. A three-prong mating type receptacle is
needed for safe use. This should be in accordance with the National Electric Code and any
additional codes or laws required by your local government.
NOTICE It is strongly recommended to use a ground fault interrupt device on any
electrical appliance, including this pump, when used in a wet or moist environment. This is
required by many local codes and enforcement agencies
REPLACEMENT PARTS
1
4
2
3
5
6
7
8
9
1
2
4
5
6
7
8
10
10
11
Ref
#
Description
PARTS FOR MODEL
PF92250
PF92260
PF92251
PF92330
PF9330PB
PF92342
PF92331
PF92341
PF92351
PF92501
PF92352
PF92511
1
Power Cord
PF99008
PF99008
2
Handle
PF99050
PF99051
PF99050
PF99051
PF99051
PF99051
3
Hose Coupling
PF99007
N/A
PF99007
N/A
4
Oil Fill Plug with
O-ring
PF99056
PF99056
PF99056
PF99056
PF99056
PF99056
5
Shaft Seal
PF99057
PF99057
PF99057
PF99057
PF99057
PF99057
6
Impeller
PF99060
PF99087
PF99065
PF99096
PF99070
PF99070
7
Gasket
PF99062
PF99088
PF99062
PF99088
PF99064
PF99064
8
Volute/Base
PF99067
PF99078
PF99069
PF99078
PF99071
PF99071
9
Intake Screen
PF99073
PF99076
PF99073
PF99076
PF99074
PF99074
10
Float Switch
PF92000
PF92000
PF92000
PF92000
PF92000
PF92010
PF92010
PF92010
PF92010
11
Vertical float
Switch Bracket
N/A
N/A
N/A
N/A
N/A
PF99105
PF99105
N/A
PF99105
PF99105
N/A
12
Pump Base
N/A
N/A
PF99501*
N/A
N./A
N/A
* Replacement power cords not available for cast iron pumps ** If motor fails, replace entire pump *PF92330PB
2 7
9
12
NOTICE Height and/or piping restriction will reduce the pump output performance. See
the performance chart below to insure you have the proper pump for your application.
Whenever possible use the same size or larger pipe as the pump discharge for optimum
performance. Reducing the pipe size will not harm your pump; it will just reduce the output.
PERFORMANCE CHART
Model #
Output in gallons per minute at listed discharge
height above pumping level
0’
5’
10’
15’
20’
25’
PF92250, PF92251, PF92260
30
22
20
16
9
2
PF92330, PF92300PB,
PF92342
40
34
28
22
12
2
PF92331, PF92341
46
36
30
25
12
1
PF92351, PF92352
60
56
50
35
15
6
PF92501, PF92511
70
66
58
48
25
10
SPECIFICATIONS
Power supply requirements 120V, 60 Hz (15 amp)
Motor Continuous Duty***, Capacitor Start,
Thermally Protected
Liquid Temperature Range 32° F - 120° F (0° C - 49° C)
***For continuous duty, the pump must be submerged to prevent overheating.
DANGER Do not use this pump to pump chemicals, flammable liquids, sewage or
corrosive liquids. You could injure yourself and the pump will fail. Pumping these types of
liquids voids the warranty. Make sure you purchase a pump designed for your specific needs.
This pump will handle fluids with the same characteristics as water
WARNING
Your pump has thermal over-load protection built in. It is not recommended for pumping
liquids over 120F. The thermal overload protector will automatically shut down the pump in
an overheat situation. It will then reset itself once the pump cools down. This overload is
designed as a safety device and it will fail after repeated use. Normal operation is for fluids
between 32F & 120F.
DO NOT RUN THE PUMP DRY. The pump depends on water for cooling and lubrication.
Operating the pump without water may cause the motor to overheat or cause damage to parts
of the pump. It may also shorten the life of your pump.
NOTICE
EXTENSION CORDS
For best performance, it is recommended to connect the power cord directly to the grounded
GFCI outlet. If the use of an extension cord is necessary, always use a grounded waterproof
type cord. Never use longer than a 25-ft. cord that is lighter than 14/3 gauge.
DANGER Keep all electrical connections away from wet and moist environments. Wet
connections can cause electrical shock resulting in personal injury.
USE AND INSTALLATION
WARNING ALWAYS DISCONNECT THE POWER SOURCE BEFORE ATTEMPTING TO INSTALL,
SERVICE OR PERFORM MAINTENANCE ON THE PUMP.FAILURE TO DO SO MAY RESULT IN FATAL
ELECTRICAL SHOCK.
Your PROFLO Pump is designed and built to give you reliable performance and long life. It
will pump water automatically for years when properly installed in the right environment.
REMOVING OLD PUMP. (If necessary)
1. Make sure power supply is disconnected.
2. After the power is off, remove the old pump. There are many different possible
types of installations.
3. It is best to remove all old piping and start over with new piping. Be sure to clean all
debris and dirt out of the sump basin before installing your new pump.
Be sure to have a grounded 120V AC outlet mounted within 6 ft. of your sump basin. Again, it
is highly recommended that a GFCI (ground fault circuit interrupter) outlet be installed in the
receptacle box.
NOTICE A qualified electrician must perform all wiring.
Model #
PF92250
PF92260
PF92251
PF92330
PF92330PB
PF92342
PF92331
PF92341
PF92351
PF92352
PF92501
PF92511
HP
1/4
1/4
1/3
.3
1/3
1/2
Amps
3.8
3.8
4.1
4.1
7.6
7.6
Solids
Handling
1/8”
3/8”
1/8”
3/8”
1/2”
1/2”
Warranty
(Years)
3
5
3
5
5
5
Discharge
Size
1 ¼” & 1
½”
1 ½”
1 ¼” & 1 ½”
1 ½”
1 ½”
1 ½”
6 3
INSTALLATION (New Pump)
1. Set your new pump in the bottom of the sump basin off to one side. The pump should be
placed on a solid foundation. Do not place the pump directly on the ground or sandy or
rocky surfaces. Sand and small stones may clog or cause damage to your pump.
2. Make sure the float switch will swing freely from the bottom to top without coming in
contact with the side of the sump basin. Contact with the side of the sump basin may
cause the switch to malfunction. See figure below.
3. It is highly recommended to install a full flow, swing type check valve (not included)
as close to the discharge outlet on the pump as possible. A new check valve will
greatly increase the life of your pump. The check valve should be the same size as
the pump discharge.
4. Connect the pump and check valve together using schedule 40 PVC pipe and
fittings. You can also use DWV or ABS pipe, as this is not a pressure installation.
Corrugated drain hose is intended for temporary use and should not be used in a
permanent installation.
5. Test your installation after you have completed setting up the pump. Plug the cord
from the pump into the piggyback plug of the float switch, then plug that into your
grounded outlet. The pump should not run at this point. If the pump runs, the
switch is stuck in the upright position or the pump is plugged directly into the outlet
and not through the piggyback switch plug. Fill the sump basin with water using
buckets or a hose. When the switch floats to the upright position, the pump will turn
on. The switch will turn off the pump when it reaches the down position. You may
adjust the switch to meet your particular needs. Remember the switch must swing
freely without touching the sides of the sump basin. NOTE: The cut out (turn off)
setting is the only adjustment available on vertical type switches.
TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSES
HOW TO CORRECT
If the pump does not
start or run
Pump is not plugged in, switch or
breaker is off
Plug pump in or turn on
switch/breaker
Check for blown fuses or tripped circuit
breakers or tripped GFCI outlets
Replace fuse, reset breaker, reset
GFCI outlet
Float switch is defective
Check and replace if necessary
Motor thermal protector tripped
Allow pump to cool. Pump will reset
Float switch is stuck or obstructed
Remove obstruction or position pump
so it will not become stuck
The pump starts and
stops too often
Backflow of water from discharge
hose/pipe
Install or replace check valve
Float switch is defective
Replace float switch
If the pump runs but
moves little or no water
Clogged intake screen
Clean or replace screen
Clogged discharge hose/pipe
Remove clog
Frozen discharge hose/pipe
Allow hose/pipe to thaw
Pump is air locked
Clean out airlock hole with a paper
clip or pipe cleaner
Low line voltage
Check wire size and increase if
necessary
Check valve is stuck in the closed
position
Inspect, repair or replace if necessary
Check valve is installed backwards
Make sure valve is installed in the
correct direction of flow
Worn, damaged or clogged pump parts
Inspect for wear, damage or clog and
clean or replace if necessary
Discharge head exceeds pump
capacity
If pumping height is over 25’, the
pump will not move water. See
performance chart
Pump does not
shut off
Float switch is obstructed or stuck
Remove obstruction
Defective Float Switch
Replace switch
Vertical Switch Installations
Wide Angle Switch Installations
A. Grounded Outlet. A GFCI outlet
is strongly recommended.
B. Full-flow swing type check valve
C. Discharge Pipe
D. Sump basin. Min. 14” diameter
E. Position pump so the float switch
operates freely without touching
the sides of the basin.
4 5

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