Progressive TD65-2 Installation and maintenance instructions

OPERATOR’S MANUAL
AND PARTS LIST
PROGRESSIVE 12’ AND 15.5’TRI-DECK
ROTARY FINISHING MOWERS
TD65-2: 12 FT. SERIAL NO. UP TO 1265-21375
TD65: 15.5 FT. SERIAL NO. UP TO 12651441
SERIAL # ______________________
Website: www.progressiveturfequip.com Issue Date: 01/10/2008
120512

DECLARATION OF CONFORMITY
According to Annex 11 A of the European Community Regulation for Machines
We, Progressive Turf Equipment Inc. 137 West William Street, Box 940, Seaforth Ontario, Canada declare under our
sole responsibility that:
Progressive Rotary Finishing Mowers
Models: Part Number Description
TD65-2
526512C, 526512D
3.66m Tri-Deck Finishing Mower
TD65
526515C, 526515D
4.72m Tri-Deck Finishing Mower
TD92
529222C
6.70m Tri-Deck Finishing Mower
PF-120
601205C, 601205D
3.05m Pro-Flex Contour Mower
PM-36
529236E
10.97m Pro-Max 36 Mowing System
TDR-22
526924E
6.70m Tri-Deck Roller Mower
TDR-15
528750C, 528750D
4.72m Tri-Deck Roller Mower
TDR-12
528712D
3.65m Tri-Deck Roller Mower
SDR-65
531965C
165cm Three Point Hitch Roller Mower
SDR-90
531990C
228.6cm Three Point Hitch Roller Mower
are in conformity with Directive 98/37/EC of the European Parliament and of the Council of 22 June, 1998 on the
approximation of the laws of the member states relating to Machinery.
The Technical Construction File is maintained at the corporate offices of Progressive Turf Equipment Inc. at the
address listed above.
Dated at Seaforth, Ontario Canada the 25th day of January 2010.
Luke Janmaat
President
Progressive Turf Equipment Inc.

TABLE OF CONTENTS PAGE
INTRODUCTION
TO THE OWNER ……………………………………………..
GENERAL INFORMATION …………………………………
WARRANTY …………………………………………………
SPECIFICATIONS ……………………………………………
SAFETY RULES …………..…………………………………..
GENERAL SAFETY PRECAUTIONS ………………………..
OPERATING EQUIPMENT SAFELY ………………………..
MAINTENANCE SAFETY …………………………………...
WELDING & GRINDING WORK PRECAUTIONS …………
SAFETY CHAINS …………………………………………….
TRANSPORTING MOWER ………………………………….
TIRES …………………………………………………………
POWER TAKE OFF ………………………………………….
SAFETY DECAL LOCATIONS ………………………………
SAFETY DECALS ………………………………………
ASSEMBLY INSTRUCTIONS ………………………………..
3
4
5
6
7
8
9
10
11
12
12
13
13
14
15
18
OPERATION OF THE MOWER
DAILY CHECK LIST ………………………………………….
HITCHING MOWER TO TRACTOR ………………………….
LEVELING THE MOWER & PTO …………………………….
INSTALLING PTO SHAFTS …………………………………..
CHECKING PTO LENGTH DURING TURNS ……………….
CUTTING HEIGHT ADJUSTMENT …………………………..
GREASE COMPATIBILITY…………………………………….
LUBRICATION …………………………………………………
GEARBOX OIL LEVEL ………………………………………..
19
20
21
22
23
24
25
26
27
MAINTENANCE
MOWER BLADE SERVICING ……………………………….
BLADE REMOVAL & INSTALLATION ……………………
BLADE SHARPENING ……………………………………….
SPINDLE INSPECTION ………………………………………
SPINDLE ASSEMBLY REMOVAL ………………………….
SPINDLE ASSEMBLY INSTALLATION ……………………
ASSEMBLY OF SPINDLES ………………………………….
“V” BELT ADJUSTMENT ……………………………………
“V” BELT TENSION ………………………………………….
HYDRAULICS ………………………………………………..
TROUBLE SHOOTING ………………………………………
28
29
29
30
30
30
31
32
32
33
34
REPLACEMENT PARTS BOOK

3
TO THE OWNER:
Before you operate this mower, study this manual carefully. It has been
prepared to help you do a better and safer job of maintaining your mower.
Use only genuine Progressive Turf Equipment Inc. replacement parts.
Substitute parts will void the warranty and may not meet the standards required for
safe and satisfactory operation of this equipment.
Blades are especially important. Their manufacturing process is a very exacting one
and only a handful of blade producers are capable of this process. Always insist on
purchasing and using OEM blades for your own protection and that of your
employees.

4
GENERAL INFORMATION:
The purpose of this manual is to assist the operator in maintaining and
operating Progressive Turf Equipment mowers. Read it carefully. It furnishes
information and instructions that will help you achieve years of dependable
performance.
Some information may be general in nature due to unknown and varying
conditions. However, through experience and these instructions, you should be able
to develop operating procedures suitable to your particular situation.
Throughout this manual, references are made to right and left directions.
These are determined by standing at the rear of the equipment and facing the
direction of forward travel. Blade rotation is counter-clockwise as viewed from the
top of the mower.
For quick reference, record the following information.
MODEL: ___________________________
DATE PURCHASED: ___________________________
SERIAL NUMBER: ___________________________
For additional information, assistance during assembly, or operation of this mower,
contact the dealer from whom the machine was purchased.

5
WARRANTY POLICY
(To validate warranty, the Delivery and Warranty Registration form must
be completely filled out & mailed to Progressive Turf Equipment Inc.)
Progressive Turf Equipment Inc. warrants each new product to be free of defects in
material and workmanship to the original purchaser. Warranty will be applicable, from the
original date of purchase.
Pro-Flex120, TD65-2, TD65, TD92, TDR-15, TDR-12, TDR-22,
SDR-65, SDR-90, Pro-Max 36
FOR ALL APPLICATIONS - 24 MONTHS
This warranty coverage supersedes all written warranties, effective June, 2007..
This warranty will not cover any components which, in the opinion of the company, have
been subjected to negligent use, alteration, and accident, or if parts supplied by others have
been used in repairs of any product manufactured by Progressive Turf Equipment Inc.
Our obligation, in the event that any Progressive Turf Equipment Inc. product warranted,
shall become defective or fail, will be limited to repairing or replacing free of charge, or
provide labour and materials for the repair of, any defective part, subject to company
approval. All defective parts must be retained for 60 days after applying for warranty. Any
parts to be returned to Progressive Turf Equipment Inc. for inspection will be issued an
RGA number and must be returned within 14 days, transportation charges prepaid. This
warranty will not provide for service calls to customer location or for transportation of
equipment to dealer location if such servicing is required.
The sole liability of Progressive Turf Equipment Inc. under this warranty or any implied
warranty, shall be limited as set forth herein. The customer agrees that Progressive Turf
shall not in any event be obligated to reimburse, or pay the customer for any expense, loss
or any direct, incidental or consequential damages to any person or property for any reason
or caused by reason of Progressive Turf Equipment Inc., negligence, or otherwise in
connection with the sale, delivery, installation, training or use of the equipment. The
customer shall indemnify and hold Progressive Turf Equipment Inc. harmless against all
such liability.
This warranty is not subject to change or modification by anyone, including dealers, and
no one is authorized to make any representation on behalf of Progressive Turf Equipment
Inc.

6
MACHINE SPECIFICATIONS
DESCRIPTION
TD65-2 (12’)
TD65 (15.5’)
Recommended HP
25-40
30-50
Cutting Width
12 ft.
15 ½ ft.
Transport Width
7 ½ ft.
8 ½ ft.
Height
5 ½ ft.
7 ½ ft.
Length
14 ft.
14 ft.
Ground Clearance
9 ¼”
9 ¼”
Spindles
7
9
Blades
3 per Centre Deck
2 per Wing Deck
3 per Deck
Weight
2380 lbs.
2720 lbs.
Tongue Weight Transport
445 lbs.
580 lbs.
Mowing
235 lbs.
330 lbs.
Mowing Capacity MPH 2
4
6
2.9 acres/hr
5.8 acres /hr
8.7 acres/hr
Assumes no stops or overlaps
3.75 acres/hr
7.5 acres/hr
11.3 acres/hr
360 Degree Turn
24” uncut circle
0” uncut circle
Ground Pressure
7 PSI
8 PSI
Tire to Ground
310 square inches of contact
Castors
15 X 6. NHS –4 ply pneumatic tires.
Number of Tires
10 on decks, 2 on main frame
Transport Tires
18 X 9.5 NHS –6 ply turf saver tires.
Deck Drive
PTO shaft to right angle gear
box driving 2-“B” section belts
to 3 heavy-duty spindles.
Hydraulics
Requires 1 double acting outlet, all
hoses supplied to tractor.
Belt Adjustment
Easily made by loosening four
bolts at gearbox base and
adjusting the slide plate
forward or backward for
retightening.
Deck
Construction
3/16” steel plate formed and welded
with supporting members at high
stress areas to achieve maximum
strength. Deck is 5” deep.
Cutting Height
Easy to use spacer bushings
allow adjustment from 1” to 5”
in 3/8” increments.
Hitch
4 position, with height settings from
10 ½” to 15”. Safety chain with hook
according to Dept. of Transport
regulations.
Spindles
1 3/16” dia. (30 mm) spindle is
carried in 2 re-greaseable ball
bearings, which are housed, in
a precision machined hub.
PTO Shafts
Telescoping agricultural PTO shafts,
with proper safety shields. 1 3/8” – 6
spline quick-disconnect yokes on
both ends with Ring Lock collars.
INPUT PTO –Category # 4
DECK PTO –Category # 2
Blades
High lift, heat treated, alloy
steel - 5/16” x 2 ½” x 23”.
Optional: Low lift blades
Speeds
Tractor PTO –540 RPM
Blades –3040 RPM
Blade Tip Speed –18,287 FPM
Anti-Scalp
Rollers
Standard on front of wing
decks.
Paint Finish
Electrostatically painted with oven
baked finish.
Main Gearbox
4 shaft gearbox with 1 3/8 - 6
spline shafts
SMV Sign
Located at back of mower for safety.
REAR DEFLECTOR AND MULCHING KITS AVAILABLE UPON REQUEST.
Design and specifications are subject to change without notice.

7
SAFETY RULES
All rotary mowers are potentially dangerous machines; this mower has been designed to
minimize the safety risks to the operator, bystanders and property. This section of the
Operator’s Manual details a number of safety rules pertaining to the operation and
maintenance of Progressive Turf Equipment mowers. In order to minimize risks and
promote safety at all times, these rules must always be followed and obeyed.
Further safety rules and warning texts are given within the respective sections of this
manual.
IMPORTANT!
When it comes to safety, nothing will ever replace a careful operator.
It is imperative that the operator reads and understands all the safety information in this
manual before proceeding. Failure to follow the instructions or heed the warnings could
result in injury or death.
Proper care is your responsibility.
The manufacturer cannot anticipate every possible circumstance that might involve a
hazard. The hazard alerts in this publication and on the product, are therefore not all
inclusive. If a tool, procedure, work method, or operating technique not specifically
recommended by the manufacturer is used, it is your responsibility to ensure that it is safe
for you and others. You should also ensure the machine will not be damaged or made
unsafe by the operation, maintenance, or repair procedures you choose. Modifications or
adaptations to the machine are not allowed.
Various jurisdictions have specific requirements for work zone safety. Know and adhere to
your local requirements. Treat the instructions in this manual as minimum requirements for
safe operation.
SAFETY ALERT SYMBOL
This symbol appears at various points in the manual together with a
signal word and warning text. It means –Be alert! Your safety is
involved. This symbol is used throughout the manual to call attention to
areas in which carelessness or failure to follow specific procedures may
result in personal injury or component damage / malfunction or both.
HAZARD SERIOUSNESS LEVEL
The following signal words are found throughout the manual together with the safety alert
symbol to indicate the seriousness level of identified hazards. Their selection is based on
the consequence of human interaction with a hazard.
DANGER! –Hazards or unsafe practices which WILL result in
severe personal injury or death.
WARNING! –Hazards or unsafe practices that COULD result in
severe personal or death.

8
CAUTION! –Hazards or unsafe practices that COULD result in minor
personal injury or product or property damage.
GENERAL SAFETY PRECAUTIONS
The operator of this machine must have sufficient knowledge and instructions in the
care and operation of this mower and the power unit being used before he / she uses the
machine. Do not allow unauthorized persons or children to operate the machine. Do not
allow riders on the machine.
It is the obligation of the operator to make sure that all guards and shields are in place
on the machine. Safety decals must be in place and be readable –accidents may
otherwise occur. Contact your dealer or the manufacturer for replacement manuals or
decals.
Never use a machine that does not have an operator’s manual available. Learn and
understand the safety signs and symbols on the machine and the operator instructions
before you begin to use the machine.
Wear personal protective equipment. Know and use the protective
equipment that is to be worn when operating or servicing the
machine. Hard hats, protective glasses and face shields, protective
shoes, gloves, reflector type vests, and ear protection are types of
equipment that may be required. Prolonged exposure to loud noise
can cause hearing damage.
Never operate a mower while under the influence of drugs or alcohol. These make
reflexes slow and put you and others in grave danger. Always make sure you have full
concentration while mowing.
Adhere strictly to all regulations at the worksite pertaining to the operation of this
equipment.
Always disengage power takeoff (PTO) when transporting or traveling between work
sites.
Be prepared for emergencies. Have a first aid kit, fire extinguisher and emergency
contact information available at the work site.
POWER UNIT SAFETY
Operator must have sufficient knowledge in the care and operation of the power unit
(tractor) before connecting power unit to mower.
Power unit must be equipped with ROPS and seat belt. Foldable ROPS must be
secured in the upright position. Follow recommendations of power unit manufacturer.
Seat belt must be worn at all times.

9
Power unit must be equipped with a 1-3/8” 6 spline 540 RPM PTO connection. Never
use PTO adapters to connect implements. Never connect mower driveline to 1000
RPM PTO.
OPERATING EQUIPMENT SAFELY
Never allow persons to stand between power unit and mower while backing power unit
up to hitch the mower.
Before hitching mower to power unit, place transmission in neutral, set park brake, and
turn engine off. Remove the ignition key.
Make sure locking collar on PTO shaft is properly locked. If the PTO shaft comes off
during operation, personal injury or equipment damage could result.
Always install safety chains properly when hitching mower to power unit.
Tall grass can hide obstacles. Carefully walk the entire area to be mowed beforehand.
Look for debris, rocks, tree limbs etc. that will damage or be thrown by the mower
blades. Identify objects that cannot be removed. Set mower cutting
height to avoid contact.
Ensure that no bystanders are within 25 ft of mower when wing
transport locks are released.
Keep all bystanders well away from the machine when it is
operating. Always maintain a safe operating distance of 300 ft from
personnel, other equipment, or vehicles.
Never operate the mower with deflectors or guards removed. Mower blades can cause
small objects and debris to be thrown from under the mower deck at high speeds, up to
300 ft away. Objects ejected by the mower blades can cause severe injury.
Never tamper with safety devices or operate the mower with them removed. Check
proper operation regularly.
Always disengage PTO, turn power unit off and remove key before dismounting, for
any reason.
Never place hands or feet under mower deck when the mower is operating or power
unit engine is running.
Disengage the PTO when crossing gravel areas or roadways.
Disengage the PTO and turn power unit off upon striking any object. Inspect mower
and repair any damage before continuing.
If the equipment should start to vibrate abnormally during operation, stop the mower,
shut down power unit, and immediately check for the cause. Excess vibration is
generally an indication of a problem. Replace bent or damaged parts, do not attempt to
straighten a bent blade.
Use extreme care when operating on uneven terrain.
Reduce speed when operating on slopes during wet conditions, especially when making
sharp turns.

10
Do not use the mower in limited visibility (e.g. at dusk, in fog, heavy rain etc.). Mow
only in daylight or good artificial light.
Disengage PTO and ensure blades are completely stopped before raising wings.
Ensure transport locks are securely engaged before transporting mower with wings in
raised position.
Clean reflectors, Slow Moving Vehicle sign and lights before transporting. Use power
unit hazard lights.
Before disconnecting from power unit, always lower equipment to the ground, place
controls in neutral, set park brake, turn engine off, and wait for all moving parts to stop.
Relieve hydraulic pressure per power unit manufacturer’s instructions.
Ensure mower tongue jack is securely fastened to mower frame with supplied pin
before removing hitch draw pin.
MAINTENANCE SAFETY PRECAUTIONS
Never make adjustments or repairs with the engine running. Always disengage PTO,
turn engine off, lower wings to cutting position and relieve hydraulic pressure before
performing any maintenance.
Observe and perform proper lock-out procedures for power unit if attached to mower
during service.
Keep nuts and bolts tight and properly torqued, especially blade attachment bolts.
Check that all cotter pins are properly installed. Keep equipment in good condition.
Keep mower free of grass, leaves, or other debris build-up.
Never work on raised mower decks without safety locks in place.
Periodically check condition of safety devices, guards, and deflectors. Replace only
with manufacturer’s recommended parts.
Inspect and replace damaged blades. Use only original OEM parts. Blades can fail from
poor maintenance practices.
Handle mower blades carefully. They are sharp and can cut unprotected skin. Use
caution and wear gloves when handling them.
Check to make sure hydraulic hoses are not worn or damaged, and are routed to avoid
chafing.
Immediately replace any hydraulic hose that shows signs of swelling, wear, leaks or
damage so it does not burst.
Do not use your hand to check for hydraulic oil leaks. Use a piece of
cardboard instead. Hydraulic fluid escaping under pressure can penetrate
the skin causing serious injury. If skin penetration occurs, seek medical
attention immediately. Relieve all pressure before disconnecting hoses.
Do not bend or strike hydraulic lines, tubes or hoses, or reinstall them in a
bent or damaged condition.

11
Inspect tires daily for wear or damage. Check tire pressures weekly with an accurate
pressure gauge. Do not inflate tires beyond 35 psi.
Mounting and dismounting tires from rims can be dangerous and should be performed
by trained personnel using correct tools, equipment and procedures.
WELDING AND GRINDING WORK PRECAUTIONS
IMPORTANT! A fire extinguisher should be easily accessible during all welding
work.
Welding repairs are to be performed by a trained welder with proper service
instructions. Know the material to be welded and select the correct welding procedure
and materials (electrodes, rods, wire) that will provide a weld metal strength equivalent
to the parent material.
Move the machine to a clean, safe area before welding, grinding or using a cutting
torch on it. This type of work should only be done in a clean area and not in places that
contain combustible liquids, such as fuel tanks, hydraulic pipes or similar.
Connect arc welder ground as close as possible to work area.
Work with extra care when welding, grinding or torch cutting near flammable objects.
WORKING ON PAINTED SURFACES
Heated paint gives off poisonous gases. Therefore, paint must be removed from an
area with a radius of at least 4 in (10 cm) before carrying out welding, grinding,
or gas cutting. In addition to the health hazard, the weld will be of inferior
quality and strength if the paint is not removed.
Methods and precautionary measures when removing paint:
Blasting –use respiratory protective equipment and protective goggles.
Paint remover or other chemicals –use a portable air extractor, respiratory protective
equipment, and protective gloves.
Grinding –use a portable air extractor, respiratory protective equipment, and protective
gloves and goggles.

12
SAFETY CHAIN
It is recommended that the safety chain provided with this mower be attached to the
towing vehicle at all times.
Install a safety chain as shown. After attaching the safety chain, make a test run to the
left and right for a short distance to check for proper adjustment. Readjust to eliminate
a loose or tight chain.
TRANSPORTING MOWERS:
When traveling on public roadways, use flashing amber lights and S.M.V. emblem on rear
of mower to provide greater visibility to other traffic.
Once mower is in the raised position, activate tractor hydraulic control valve slightly so
that the cylinders will extend and allow the locks to be totally engaged. This way there
will be no sudden surges on the hydraulic system when traveling over tough terrain.
When towing this mower the following information concerning road speed should be
strictly adhered to.
WEIGHT OF TOWING
VEHICLE
MAXIMUM ALLOWABLE
ROAD SPEED
4500 LBS OR MORE
UP TO 20 MPH (32 KM/H)
2300 LBS –4500 LBS
UP TO 10 MPH (16 KM/H)
2300 LBS OR LESS
DO NOT TOW
Always have safety chain attached to towing vehicle.

13
TIRES
Upon receiving your mower, check air pressure in the tires and adjust according to
specifications.
TIRE TYPE
RECOMMENDED TIRE
PRESSURE (PSI)
MOWER DECK TIRES
(CASTORS)
24 PSI
MAIN FRAME TIRES
32 PSI
Never inflate tires beyond 35 pounds per square inch (PSI) to seat beads. Inflation beyond
35 PSI pressure before seating the bead may break the bead or even the rim with an
explosive force. If beads have not seated by the time the pressure has reached 35 PSI,
deflate the assembly, move tire to another position on the rim and re-lubricate. Inflate tire
and inspect both sides of the tires to be sure beads are seated properly. If not, deflate tire,
unseat beads and repeat the above mounting procedure. After properly seating beads
adjust to pressure recommended.
POWER TAKE-OFF:
Keep all safety shields in place.
When operating the power take-off, be sure the tractor shield is always in place, covering
the exposed power take-off shaft.
Before dismounting from the tractor, stop the power take-off, put tractor in neutral, set
brakes in lock position and shut off engine.
When ready to engage PTO shaft, be sure engine RPM is at idle speed. Engaging PTO at
full throttle will cause high shock loads to driveline, with the potential for future failure.
Do not exceed the recommended PTO speed of 540 RPM.

14
SAFETY & MAINTENANCE DECAL LOCATIONS ON
MACHINE
ITEM
NO.
DESCRIPTION
QTY
ITEM
NO.
DESCRIPTION
QTY
1
DANGER –READ MANUAL
1
10
NOTICE –HITCH
SETUP
1
2
CAUTION - TURNING
1
11
MOWER MODEL
2
3
CAUTION –REPLACE
SHIELDS
8
12
DANGER –OUTER
TUBE
3
4
COMPANY NAME
1
13
CE WARNING DECAL
1
5
WARNING - BLADE
HAZARD
7
14
SAFETY SIGN –INNER
GUARD
2
6
WARNING –OEM PARTS
1
15
SAFETY SIGN –OUTER
GUARD
2
7
CAUTION –DISENGAGE
PTO
1
16
DANGER –OUTER
SHIELD
3
8
GREASING SCHEDULE
1
9
PTO GREASING
1
GREASE POINT
20
5
11
(BOTH SIDES)
5
10
2
1
6
9
3
4
(2 SHAFTS) 13
14
15
12 (3 SHAFTS)
16
5
3
3
3
3
8
5
5
5
5

15
TD65 DECAL LISTING
If decals become faded, damaged, or lost, replace immediately. Order decal
according to corresponding Part # below. Complete decal kits are also available.
TD 65 15’ Decal Kit – 522303
TD 65 12’ Decal Kit – 522302
ITEM 1 ITEM 2 ITEM 2
(209175) (521819) (209171)
(A&C models only) (B&D models only)
ITEM 3
(209113)
ITEM 4
(521817)
ITEM 5
(209173)
ITEM 6
(209115)
ITEM 7
(521820)
ITEM 8
(521119)
ITEM 9
(521199)
ITEM 10
(521784)

16
PROGRESSIVE PROGRESSIVE
65-2 TRI-DECK 65” TRI-DECK
ITEM 11 –TD 65-2 ITEM 11 –TD65
(521837) (521838)
ITEM 12
(521451)
ITEM 13
(210238)
ITEM 15
(210237)
ITEM 14
(210239)
GREASE POINT DECAL
(521014)
ITEM 16
(521455)

17
MAINTENANCE SAFETY
Never work on mower without safety locks in place, if decks are in raised
position.
Keep tractor and mower in good operating condition and all safety devices in
place.
Frequently check blade mounting bolts for tightness.
Periodically check to ensure all bolts are tight and that all nuts, screws and
cotter pins are properly installed to ensure that the mower is in a safe
condition.
PROPER TORQUE FOR FASTENERS
The chart lists the correct tightening torque for fasteners on Progressive Turf
Equipment mowers. When bolts are to be tightened or replaced, refer to this
chart to determine the proper torque except when specific torque values are
assigned in the manual. Only SAE grade 5 fasteners are to be used in the
assembly of this machine, or as otherwise specified in this manual.
Bolt Head Markings
SAE Grade 2 SAE Grade 5 SAE Grade 8
(No Dashes) (3 Dashes) (6 Dashes)
Bolt Diameter (in.)
(SAE Grade 5 Bolts)
Recommended Torque in
Foot Pounds (Newton-Meters)
5/16
21 (28)
3/8
38 (52)
7/16
55 (75)
½
85 (115)
9/16
125 (170)
5/8
175 (240)
¾
300 (410)
7/8
450 (610)
1
680 (925)
1” LH Spindle Nut
60 (82)