Promaker PRO-TP800 User manual
1/2”(13mm) Hammer Drill
User’s Manual
Model No.: PRO-TP800
English: 2 I Español: 22
2
PRODUCT SPECIFICATIONS
Voltage /
Frequency
120V / 60Hz
Power 800W
Speed 0-2800rmp
Chuck size 1/2”(13mm)
Weight 4.84Lbs
Cord 2m
GENERAL SAFETY WARNINGS
WARNING: Before using this
tool or any of its accessories, read
this manual and follow all Safety
Rules and Operating Instructions.
The important precautions,
safeguards and instructions
appearing in this manual are not
meant to cover all possible
situations. It must be understood
that common sense and caution
are factors which cannot be built
into the product.
EYE. EAR & LUNG PROTECTION
ALWAYS WEAR EYE
PROTECTION THAT
CONFORMS WITH CSA
REQUIREMENTS or ANSI
SAFETY STANDARD Z87.1
FLYING DEBRIS can cause
permanent eye damage. Prescription
eyeglasses ARE NOT a replacement
for proper eye protection.
WARNING: Non-compliant
eyewear can cause serious injury if
broken during the operation of a
power tool.
WARNING: Use hearing
protection, particularly during
extended periods of operation of
the tool, or if the operation is noisy.
SAVE THESE INSTRUCTIONS FOR
REFERENCE
WEAR A DUST MASK THAT IS
DESIGNED TO BE USED
WHEN OPERATING A POWER
TOOL IN A DUSTY
ENVIRONMENT.
WARNING: Dust that is created by
power sanding, sawing, grinding,
drilling, and other construction
activities may contain chemicals that
are known to cause cancer, birth
defects, or other genetic abnormalities.
These chemicals include:
• Lead from lead-based paints
• Crystalline silica from bricks,
cement, and other masonry
products
• Arsenic and chromium from
chemically treated lumber
The level of risk from exposure to these
chemicals varies, according to how
often this type of work is performed.
In order to reduce exposure to these
chemicals, work in a well-ventilated
area, and use approved safety
equipment, such as a dust mask that
is specically designed to lter out
microscopic particles.
ELECTRICAL SAFETY
WARNING: To avoid electrical
hazards, re hazards or damage to
the tool, use proper circuit protection.
3
This tool is wired at the factory
for 120V AC operation. It must be
connected to a 120V AC, 15 AMP
circuit that is protected by a time-
delayed fuse or circuit breaker. To
avoid shock or re, replace power
cord immediately if it is worn, cut or
damaged in any way.
POWER TOOL SAFETY
WARNING: Read all safety
warnings and instructions. Failure
to follow the warnings and
instructions may result in electric
shock, re and/or serious injury.
Work area safety
Keep work area clean and well
lit. Cluttered or dark areas invite
accidents.
Do not operate power tools in
explosive atmospheres, such
as in the presence of ammable
liquids, gases or dust. Power tools
create sparks which may ignite the
dust or fumes.
Keep children and bystanders
away while operating a power
tool. Distractions can cause you to
lose control.
Power tool plugs must match the
outlet. Never modify the plug in
any way. Do not use any adapter
plugs with earthed (grounded)
power tools. Unmodied plugs and
matching outlets will reduce risk of
electric shock.
Avoid body contact with earthed
or grounded surfaces such as
pipes, radiators, ranges and
refrigerators. There is an increased
risk of electric shock if your body is
earthed or grounded.
Do not expose power tools to rain
or wet conditions. Water entering
a power tool will increase the risk of
electric shock.
Do not abuse the cord. Never use
the cord for carrying, pulling or
unplugging the power tool. Keep
cord away from heat, oil, sharp
edges or moving parts. Damaged
or entangled cords increase the risk
of electric shock.
When operating a power tool
outdoors, use an extension cord
suitable for outdoor use. Use
of a cord suitable for outdoor use
reduces the risk of electric shock.
If operating a power tool in a
damp location is unavoidable,
use a residual current device
(RCD) protected supply. Use of
a ground fault circuit interrupter
(GFCI) reduces the risk of electric
shock.
4
Personal safety
Stay alert, watch what you are
doing and use common sense
when operating a power tool. Do
not use a power tool while you
are tired or under the inuence
of drugs, alcohol or medication.
A moment of inattention while
operating power tools may result in
serious personal injury.
Use personal protective
equipment. Always wear eye
protection. Protective equipment
such as dust mask, non-skid safety
shoes, hard hat, or hearing protection
used for appropriate conditions will
reduce personal injuries.
Prevent unintentional starting.
Ensure the switch is in the off-
position before connecting to
power source and/or battery
pack, picking up or carrying the
tool. Carrying power tools with your
nger on the switch or energizing
power tools that have the switch on
invites accidents.
Remove any adjusting key or
wrench before turning the power
tool on. A wrench or a key left
attached to a rotating part of the
power tool may result in personal
injury.
Do not overreach. Keep proper
footing and balance at all times.
This enables better control of the
power tool in unexpected situations.
Dress properly. Do not wear loose
clothing or jewelry. Keep your
hair, clothing and gloves away
from moving parts. Loose clothes,
jewelry or long hair can be caught in
moving parts.
If devices are provided for the
connection of dust extraction and
collection facilities, ensure these
are connected and properly used.
Use of dust collection can reduce
dust-related hazards.
Power tool use and care
Do not force the power tool. Use
the correct power tool for your
application. The correct power tool
will do the job better and safer at the
rate for which it was designed.
Do not use the power tool if the
switch does not turn it on and
off. Any power tool that cannot
be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from the
power source and/or the battery
pack from the power tool before
making any adjustments,
changing accessories, or storing
power tools. Such preventive
safety measures reduce the risk of
starting the power tool accidentally.
Store idle power tools out of
the reach of children and do not
allow persons unfamiliar with the
power tool or these instructions
5
to operate the power tool. Power
tools are dangerous in the hands of
untrained users.
Maintain power tools. Check
for misalignment or binding of
moving parts, breakage of parts
and any other condition that may
affect the power tool’s operation.
If damaged, have the power
tool repaired before use. Many
accidents are caused by poorly
maintained power tools.
Keep cutting tools sharp and
clean. Properly maintained cutting
tools with sharp cutting edges are
less likely to bind and are easier to
control.
Use the power tool, accessories
and tool bits etc. in accordance
with these instructions, taking
into account the working
conditions and the work to be
performed. Use of the power tool
for operations different from those
intended could result in a hazardous
situation.
Hold power tools by insulated
gripping surfaces when
performing an operation where
the cutting tool may contact
hidden wiring or its own cord.
Contact with a “live“ wire will make
exposed metal parts of the tool “live“
and shock the operator.
Use auxiliary handles supplied
with the tool. Loss of control can
cause personal injury.
Service
Have your power tool serviced by
a qualied repair person using
only identical replacement parts.
This will ensure that the safety of the
power tool is maintained.
SPECIFIC SAFETY RULES
WARNING: Know your drill. Do
not plug in the drill until you have
read and understand this
Instruction Manual. Learn the
tool’s applications and limitations,
as well as the specic potential
hazards related to this tool.
Following this rule will reduce the
risk of electric shock, re, or serious
injury.
Always wear eye protection.
Any power tool can throw
foreign objects into your
eyes and cause permanent eye
damage. ALWAYS wear safety
goggles (not glasses) that comply
with ANSI safety standard Z87.1.
Everyday glasses have only impact
resistant lenses. They ARE NOT
safety glasses.
WARNING: Glasses or goggles
not in compliance with ANSI Z87.1
could cause serious injury when
they break.
WARNING: Always use a safety
6
shield, hearing protection and
dust mask when drilling concrete.
Do not drill material too small to be
securely held.
Always keep hands out of the path
of the drill bit. Avoid awkward hand
positions where a sudden slip could
cause your hand to move into the
path of the drill bit.
Secure the workpiece. Use clamps
or a vice to hold the workpiece. It
is safer than using your hand and it
frees both hands to operate the tool.
Make sure there are no nails or
foreign objects in the part of the
workpiece to be drilled.
To avoid injury from accidental
starting, always remove the plug
from the power source before
installing or removing a drill bit.
Do not install or use any drill bit
that exceeds 7” (17.5 cm) in length
or extends more than 6” (15 cm)
beyond the chuck jaws. They can
bend or break suddenly.
Before starting the operation, jog
the drill switch to make sure the drill
bit does not wobble or vibrate.
Do not use y cutters or multiple-
part hole cutters, because they can
come apart or become unbalanced
during use.
Make sure the spindle has come to
a complete stop before touching the
chuck or attempting to change the
drill bit.
Always make sure the chuck is tight
and the drill bit rmly tightened in
the chuck before starting drill.
EXTENSION CORD SAFETY
Not 25'
More than more than (7.5 m)
0 6 18 16 16 14
6 10 18 16 14 12
10 12 16 16 14 12
12 16 14 12
MINIMUM GAUGE (AWG)
Not Applicable
150' (45 m)100' (30 m)50' (15 m)
Amperage rating
EXTENSION CORDS (120V use only)
Total length
WARNING: Keep the extension
cord clear of the working area.
Position the cord so it will not get
caught on the workpiece, tools or
any other obstructions while you are
working with the power tool.
Make sure any extension cord used
with this tool is in good condition.
When using an extension cord, be
sure to use one of heavy enough
gauge to carry the current the tool
will draw. An undersized cord will
cause a drop in line voltage resulting
in loss of power and overheating.
The table at right shows the correct
size to use according to cord length
and nameplate ampere rating. If in
doubt, use the next heavier gauge.
The smaller the gauge number the
heavier the cord.
Be sure your extension cord is
7
properly wired and in good condition.
Always replace a damaged
extension cord or have it repaired by
a qualied electrician before using
it. Protect your extension cord from
sharp objects, excessive heat and
damp or wet areas.
Use a separate electrical circuit
for your power tools. This circuit
must not be less than 14 gauge
wire and should be protected with
either a 15 AMP time delayed fuse
or circuit breaker. Before connecting
the power tool to the power source,
make sure the switch is in the OFF
position and the power source
is the same as indicated on the
nameplate. Running at lower voltage
will damage the motor.
SYMBOLS
WARNING: Some of the following
symbols may appear on the
drill. Study these symbols and
learn their meaning. Proper
interpretation of these symbols
will allow for more efcient and
safer operation of this tool.
V Volts
A Amperes
Hz Hertz
W Watts
kW Kilowatts
Microfarads
L Liters
kg Kilograms
H Hours
N/cm2 Newtons per square
centimeter
Pa Pascals
OPM Oscillations per minute
Min Minutes
S Seconds
C, A.
Alternating current
Three-phase alternating
current
Three-phase alternating
current with neutral
Direct current
No load speed
Alternating or direct
current
Class II construction
Splash-proof construc-
tion
Watertight construction
Protective grounding
at grounding terminal,
Class I tools
Revolutions or reciproca-
tions per minute
Diameter
Off position
Arrow
Warning symbol
Wear your safety
glasses
8
This symbol designates that
this tool is listed with U.S.
requirements by Underwriters
Laboratories.justada a los
requisitos de los EE. UU. y
Canadá por Underwriters
Laboratories.
KNOW YOUR DRILL
ACCESSORIES
AVAILABLE ACCESSORIES
WARNING: Use only accessories
that are recommended for this
drill. Follow the instructions that
accompany the accessories. The
use of improper accessories may
result in injury to the operator or
damage to the drill.
Before using any accessory,
carefully read the instructions or the
owner’s manual for the accessory.
• Drill bits
• Bufng wheels
• Sanding drums
• Hole saws
• Paint stirring accessories
•
WARNING: If any part is missing
or damaged, do not plug the drill into
the power source until the missing
or damaged part is replaced.
CONTENTS
KEY DESCRIPTION QTY
A Drill 1
B Chuck key 1
C
Auxiliary
handle
1
Owner’s
Manual
1
DRILL COMPONENTS
Carefully unpack the drill. Compare
the contents against the “DRILL
COMPONENTS” chart.
NOTE: See illustration of the drill
below.
9
WARNING: To avoid re or
toxic reaction, never use gasoline,
naphtha, acetone, lacquer thinner
or similar highly volatile solvents
to clean the tool.
ASSEMBLY AND OPERATING
FORWARD/REVERSE SWITCH
Fig.1
The forward/reverse switch (1) is
conveniently mounted in front of
the trigger switch (2) (Fig. 1). To
make the drill rotate clockwise for
drilling, push the forward/reverse
switch to the right. To make the drill
rotate counter-clockwise, push the
forward/reverse switch to the left.
NOTES:
a) Never change the position of the
forward/reverse switch while the
chuck is turning.
b) There is no dead center position
for the forward/reverse switch. The
tool will run only when it is in either
the full left or full right position.
VARIABLE-SPEED TRIGGER SWITCH
Fig.2
This drill is equipped with a variable-
speed ON/OFF trigger switch.
1. To start drill, gently squeeze
the trigger switch (2) (Fig. 2).
NOTE: The drill will turn at its slowest
speed when the trigger switch is
depressed slightly. The drill will turn
at its fastest speed when the trigger
switch is fully depressed.
2. To stop the drill, release the
trigger switch.
NOTE: Drilling at a slow speed for
an extended period of time may
cause the drill motor to overheat. If
drill gets hot, stop drilling and allow
it to cool for at least 15 minutes.
INSTALLING DRILL BITS
Fig.3
10
WARNING: Never hold the
chuck body with one hand and
use the drill power to rotate the
drill body to loosen or tighten
bits. Serious injury may result.
1. Remove drill plug from the
power source.
2. Rotate chuck collar (1) in a
counter clockwise direction until the
chuck jaws (2) open wide enough to
accept the bit (3) (Fig. 3).
3. Insert the bit into the chuck
the full length of the jaws or until the
spiral portion of the bit is near the
chuck jaws. Raise the front of your
drill slightly to prevent the bit from
falling out of the chuck jaws.
4. Tighten the chuck jaws onto
the bit by turning the chuck body in
a clockwise direction.
NOTE: Make sure the bit is properly
aligned in the jaws and NOT at an
angle. An improperly aligned bit
could be thrown from the chuck
when the drill is started.
5. Finish tightening the chuck
jaws by inserting the chuck key
(4) into one of three holes (5) in
the chuck body. Rotate chuck key
clockwise until drill bit is held rmly
in place by the chuck jaws.
NOTE: Do NOT use a wrench or
pliers on the chuck key. You may
damage the key or the chuck.
Fig.4
WARNING: Do not insert the
drill bit into the chuck and tighten
as shown in Fig. 4. The drill bit
MUST be properly inserted with
all three of the chuck jaws holding
the bit centered in the chuck.
Failure to properly insert the drill
bit could cause the drill bit to be
thrown from the chuck, resulting
in possible serious injury or
damage to the chuck.
REMOVING DRILL BITS
1. Remove the drill plug from
the power source.
2. Insert the chuck key into
one of the three holes in the chuck
body. Rotate the chuck key counter
clockwise until the chuck jaws
release the drill bit.
NOTE: Do not use a wrench on the
chuck key or you may damage the
key or chuck.
3. Remove the drill bit.
11
TRIGGER SWITCH LOCK
Fig.5
The trigger switch lock-on feature
allows the trigger switch to be locked
in the ON position at full speed when
continuous operation for extended
periods of time is required (Fig. 5).
To lock the trigger switch in the ON
position, pull back on the trigger
switch to start the drill. Continue
to squeeze the trigger until the drill
reaches its maximum speed. Push
the trigger switch lock button (1)
into the drill handle. Release the
trigger switch while holding the
trigger switch lock button into the
drill handle. The drill will continue
to run at full speed. To release the
trigger switch lock button, pull the
trigger switch back and then release
the trigger.
INSTALLING THE AUXILIARY
HANDLE
Fig.6
Install the auxiliary handle (1) for
two handed operation of the drill
(Fig. 6). This is particularly important
for drilling in concrete.
1. Rotate the auxiliary handle
counter clockwise to open the
mounting collar (2).
2. Slide the auxiliary handle
collar over the chuck and fully onto
the drill housing (3).
3. Rotate the auxiliary handle
to a comfortable position.
4. Rotate the auxiliary handle
clockwise to tighten the mounting
collar onto the drill housing.
NOTE: Do not over tighten the
auxiliary handle. You will break the
mounting collar.
WARNING
For safety reasons, the operator
12
must read the sections of this
Owner’s Manual entitled “GENERAL
SAFETY WARNINGS”, “POWER
TOOL SAFETY”, “SPECIFIC
SAFETY RULES”, “EXTENSION
CORD SAFETY” and “SYMBOLS”
before using this drill.
Verify the following every time
the drill is used:
1. Safety glasses, safety
goggles, or face shield is being
worn.
2. Hearing protection and
dust mask are being worn when
drilling in concrete.
3. The chuck has not worked
loose on the spindle.
4. The bit is in good condition,
and is properly tightened into the
chuck.
Failure to observe these safety
rules will signicantly increase
the risk of injury.
DRILLING
Fig.7
When drilling into smooth, hard
surfaces such as metal, use a
center punch to mark the desired
hole location. This will prevent the
drill bit from slipping off center as the
hole is started.
The workpiece to be drilled should
be secured in a vice or with clamps
to keep it from turning as the drill bit
rotates (Fig. 7).
1. Check the drill bit to make
sure it is rmly locked into the drill
chuck, and verify that the forward/
reverse switch is in the forward
position.
2. Hold the drill rmly with both
hands whenever possible. Use one
hand to grasp the handle and switch.
NOTE: Make sure the hand placed
on the body of the drill does not
cover the air vents. Covering these
air vents will reduce motor cooling,
and possibly lead to overheating the
motor.
3. While holding the drill rmly,
place the point of the drill bit at the
point to be drilled. Squeeze the
switch trigger to start the drill.
NOTES: Always use a higher drill
speed when drilling small holes. Use
a slower drill speed when drilling
large holes.
4. Move the drill bit into the
workpiece applying only enough
13
pressure to keep the bit cutting.
Do not force the drill bit or apply
sideways pressure to elongate the
hole.
WARNING: Be prepared for
binding and bit breakthrough.
When these situations occur, the
drill bit has a tendency to grab
the workpiece. This action will
kick the drill opposite to the
direction of the drill bit rotation,
and could cause loss of control
when breaking through material
as you complete drilling the hole.
If you are not prepared, this loss
of control can result in serious
injury.
When drilling metals, use light oil on
the drill bit to keep it from overheating.
The oil will prolong the life of the drill
bit and improve the cutting action.
If the bit jams in the workpiece, or
if the drill stalls, release the trigger
switch immediately. Remove the bit
from the workpiece and determine
the reason for jamming.
REMOVING THE CHUCK
Fig.8
Fig.9
Fig.10
To remove the chuck:
1. Remove the drill plug from
the power source.
2. Insert a 5/16” (8 mm) or
larger hex key (1) into the chuck (2)
and tighten the chuck jaws securely
(Fig. 8). Make sure each of the
chuck jaws (3) is seated on the at
surfaces of the hex key.
3. Tap the hex key sharply with
a mallet (4) in a clockwise direction.
This action will loosen the screw in
the chuck for easy removal.
4. Open chuck jaws and
remove the hex key.
5. Open the chuck jaws as far
as possible.
6. Remove the chuck screw
using a #2 screwdriver (Fig. 9).
NOTE: Turn the screw CLOCKWISE
14
to remove it. This screw has a left-
handed thread.
7. Insert the hex key into the
chuck and tighten jaws of chuck
securely (Fig. 10). Tap the hex key
sharply with a mallet in a COUNTER-
CLOCKWISE direction. This will
loosen the chuck on the spindle.
The chuck can now be unscrewed
and removed from the spindle by
hand.
RETIGHTENING A LOOSE CHUCK
Fig.11
After installing a chuck that has
previously been removed, the chuck
may become loose on the spindle
and develop a wobble. Also, the
chuck screw may become loose,
causing the chuck jaws to bind and
prevent them from closing. To tighten
the chuck, follow these steps:
1. Insert the hex key into
the chuck and tighten the chuck
securely.
2. Tap the hex key sharply with
a mallet in a CLOCKWISE direction
(Fig. 11). This will tighten the chuck
on the spindle.
3. Open the chuck jaws and
remove the hex key.
4. Tighten the chuck screw
using a #2 screwdriver.
NOTE: Turn the screw COUNTER-
CLOCKWISE to tighten it. This
screw has a left-handed thread.
MAINTENANCE
GENERAL
WARNING: When servicing,
use only identical replacement
parts. The use of any other part
may create a hazard or cause
product damage.
DO NOT use solvents when
cleaning plastic parts. Plastics are
susceptible to damage from various
types of commercial solvents and
may be damaged by their use. Use
a clean cloth to remove dirt, dust,
oil, grease etc.
WARNING: Do not allow brake
uids, gasoline, petroleum-based
products, penetrating oils, etc. to
come into contact with plastic
parts. They contain chemicals
that can damage, weaken or
destroy plastic.
DO NOT abuse power tools.Abusive
practices can damage the tool and
15
the workpiece.
WARNING: DO NOT attempt to
modify tools or create
accessories. Any such alteration
or modication is misuse and
could result in a hazardous
condition leading to possible
serious injury. It will also void the
warranty.
LUBRICATION
All of the bearings in this tool are
lubricated with a sufcient amount
of high-grade lubricant for the life
of the unit under normal conditions.
Therefore, no further lubrication is
required.
EXPLODED VIEW
PARTS LIST
WARNING: When servicing, use
only original equipment replacement
parts. The use of any other parts
may create a safety hazard or cause
damage to the drill.
Any attempt to repair or replace
electrical parts on this drill may
create a safety hazard unless
repairs are performed by a qualied
technician.
Key
#
Part
#
Part
Name Qty.
1 4020030009 Chuck screw 1
2 1140020047 Chuck 1
3 2020050037 Lock bolt 1
4 2040040065 Output shaft 1
5 4010010107 Bearing 6003RS 1
6 4100020020 Circlip dia. 17 1
7 4030010138 Screw ST3.9x35 3
8 2020050038 Gear box 1
9 4010020002 Needle bearing
HK0609
1
10 4080020002 Steel ball dia. 3 1
11 2040070010 2nd level small
gear
1
12 2040080019 1st level big gear 1
13 2030020161 Flat washer dia. 6 2
14 4010020029 Needle bearing
HK0609
1
15 4030010106 Screw ST3.9x19 7
16 2040070011 2nd level big gear 1
17 4120010004 Flat key 5x10 1
18 4100020010 Circlip dia.14x1 1
19 4010040001 Needle bearing
BK0810
1
16
20 3150150021 Brush holder
support
2
21 2030070041 Brush holder 2
22 1230010096 Carbon brush 2
23 2020150060 Middle cover 1
24 4010010050 Bearing 609Z 1
25 3140090015 Buffer 1
26 1020010005 Stator 1
27 3011020004 Housing 1
28 1010010006 Rotor 1
29 1061050001 Switch 1
30 4010010034 Bearing 607Z 1
31 3140040003 Bearing sleeve 1
32 4030010099 Screw ST3.9x14 3
33 2030050002 Cord clamp 1
34 1140020048 Chuck key 1
35 3140010050 Cord guard 1
36 1190030008 Cord set 1
37 4050010009 Hex bolt 1
38 3120070042 Mounting collar 1
39 3120070010 Auxiliary handle 1
WARRANTY
1. PROMAKER®,through its PX2
warranty for power tools, has the
following characteristics:
• It covers the products for 2 years
from the date of purchase against
any defect in its operation, for
faults in the materials or labor
used in its manufacture.
• Provides 2 years of free
maintenance service and labor
for replacement of consumables.
• Provides a trial period of
2 months where you can
exchange the tool for a higher
capacity one if the original does
not meet your requirement, by
paying the difference in price.
• All the attributes offered by the
warranty are valid presenting
the original purchase invoice.
2. For warranty service, please
contact the present the warranty
card and the original invoice for the
warranty service.
3. This Warranty DOES NOT
applies for:
• Transportation damages after sales.
• Services not provided by our
authorized service centers.
• Accessories and spare parts, if
any, provided in the package.
• Damage resulted by improper
commercial or industrial use, since
this machine has been designed
to withstand hard working days
with breaks so as not to expose it
to overheating.
EC DECLARATION OF
CONFORMITY
We hereby declare that the machine
described below complies with the
relevant basic safety Directives, both
in its basic design and construction
as well as in the version put into
circulation by us. This declaration
shall cease to be valid if the
machine is modied without our
prior approval.
Product: 1/2”(13mm) Hammer Drill
NOTES
NOTES
NOTES
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