ProMinent ProMaqua Dulcodes A User manual

Dulcodes A
UV system
Assembly and operating instructions
A1144
Please stick the nameplate here
EN
Original operating instructions (2006/42/EC)Part no. 985175 Version: BA DS 064 09/19 EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.

In order to make it easier to read, this document uses the male
form in grammatical structures but with an implied neutral sense. It
is aimed equally at both men and women. We kindly ask female
readers for their understanding in this simplification of the text.
Please read the supplementary information in its entirety.
Information
This provides important information relating to the
correct operation of the unit or is intended to make
your work easier.
Warning information
Warning information includes detailed descriptions of the haz‐
ardous situation, see
Ä Chapter 3.1 ‘Labelling of Warning Informa‐
tion’ on page 10 .
The following symbols are used to highlight instructions, links, lists,
results and other elements in this document:
Tab. 1: More symbols
Symbol Description
Action, step by step.
⇨Outcome of an action.
Links to elements or sections of these instructions or other applicable documents.
nList without set order.
[Button] Display element (e.g. indicators).
Operating element (e.g. button, switch).
‘Display /GUI’ Screen elements (e.g. buttons, assignment of function keys).
CODE Presentation of software elements and/or texts.
General non-discriminatory approach
Supplementary information
Supplemental directives
2

Table of contents
1 About this system.................................................................. 5
1.1 Correct and Proper Use ............................................... 5
2 General information and operating concept.......................... 6
2.1 Entering data on the KP300 Basic................................ 7
3 Safety chapter..................................................................... 10
3.1 Labelling of Warning Information................................ 10
3.2 User qualification........................................................ 12
3.3 Dulcodes safety information....................................... 13
3.4 Safety equipment........................................................ 14
3.5 Information in the Event of an Emergency ................. 14
4 Permissible ambient conditions.......................................... 15
5 Function.............................................................................. 16
5.1 Commissioning........................................................... 16
5.2 Normal mode.............................................................. 17
5.3 Controlled operation................................................... 17
5.4 Automatic wiper.......................................................... 17
5.5 Temperature Monitoring ............................................ 17
5.6 Switching off............................................................... 18
5.7 Cool down................................................................... 18
5.8 Behaviour should the supply voltage fail.................... 18
6 Control................................................................................ 19
6.1 Version........................................................................ 19
6.2 Display of UV dose and radiation intensity (UV inten‐
sity)............................................................................. 20
6.3 Adjusting the Dulcodes A control................................ 20
6.4 Display........................................................................ 23
6.4.1 Functions of the keys in [Unit Off] status ................ 23
6.4.2 Functions of the keys in [PAUSE] status ................ 24
6.4.3 Functions of the keys in [COOLING] status ............ 26
6.4.4 Functions of the keys in [Startup] status ................. 27
6.4.5 The function of the keys in [Commissioning rinse]
mode........................................................................ 28
6.4.6 Functions of keys in [Free rinse] mode.................... 29
6.4.7 The function of the keys in [Normal operation]
mode........................................................................ 31
6.4.8 The function of the keys in [Post-burning] status..... 32
6.4.9 The function of the keys in [Fault] status ................ 33
6.4.10 Control of the automatic wiper............................... 34
6.5 Menu........................................................................... 35
6.5.1 The first operating and display level........................ 35
6.5.2 The second operating and display level.................. 38
6.5.3 The third operating and display level....................... 45
7 Assembly and installation................................................... 50
7.1 Installation details ...................................................... 51
7.2 Radiation chamber...................................................... 53
7.2.1 Assembly................................................................. 53
7.2.2 Attach the warning label.......................................... 54
7.2.3 Hydraulic Connections ............................................ 54
7.3 Control cabinet and control......................................... 55
Table of contents
3

7.3.1 Assembly ................................................................ 55
7.3.2 Electrical connections.............................................. 55
7.3.3 Fitting the temperature sensor................................. 55
7.4 Fitting the UV lamp protection tube............................ 56
7.4.1 Fitting the UV lamp protection tube with automatic
wiper........................................................................ 56
7.5 Assembly and connection of the UV lamp.................. 56
7.6 Assembly and installation of the wiper motor............. 58
8 Commissioning................................................................... 59
8.1 Check the control system programming..................... 59
8.2 Leak testing and ventilation of the reactor.................. 60
8.3 Switching on the UV system....................................... 60
9 Maintenance....................................................................... 61
9.1 Maintaining and caring for the KP 300........................ 62
9.2 Cleaning...................................................................... 63
9.2.1 Cleaning the UV lamp protection tube..................... 63
9.2.2 Cleaning after dismantling the UV lamp protection
tube.......................................................................... 64
9.2.3 Cleaning with Cleaning Solution by Filling the UV
System..................................................................... 67
9.2.4 Cleaning the UV Sensor ......................................... 68
9.3 Maintenance of the wearing parts............................... 69
9.3.1 Tools........................................................................ 69
9.3.2 Replacing wearing parts after an operating period
of one year............................................................... 70
9.3.3 Instructions: Replacing the wearing parts ............... 70
9.4 Replacing the lamp..................................................... 90
9.5 Calibration of the UV sensor....................................... 92
9.5.1 [Sensor calibration] .................................................. 93
9.6 Replacing the Filter Mats............................................ 93
10 Troubleshooting.................................................................. 95
11 Technical data..................................................................... 99
11.1 Dimensions Sheet................................................... 101
11.2 Electrical data......................................................... 105
12 Appendix........................................................................... 107
12.1 Spare parts 1 kW - 3 kW......................................... 107
12.2 Spare parts 2x2 kW, 2x3 kW, 3x3 kW multiple lamp
system.................................................................... 111
12.3 UV system operating log......................................... 113
12.4 Disposal of used parts............................................ 114
12.5 Declaration of Conformity....................................... 115
13 Index................................................................................. 116
Table of contents
4

1 About this system
Dulcodes A UV systems are used for disinfection and to support
the disinfection of:
nPotable water
nProcess water
nSwimming pool water
In the treatment of swimming pool water, harmful substances, such
as chloramines, can be effectively reduced by UV radiation and
also germs, which are difficult to combat with chlorine, can be
safely killed. UV radiation is proven for the reduction of inorganic
combined chlorine. Organically bound chlorine is generally more
stable and cannot be reduced by UV radiation.
Dulcodes UV systems are supplied ready for connection. They are
available in different designs, defined by their identity code. The
performance data can be found in the data sheet enclosed with the
Dulcodes UV system.
Scope of supply:
nRadiation chamber
nLamp with lamp protection tube
nUV-C sensor
nTemperature switch
nAutomatic wiper
nControl cabinet with control
nDocumentation
1.1 Correct and Proper Use
Correct and Proper Use
The operator is liable for damage caused by instal‐
lation and operating errors!
– The system is intended solely for the treatment
of water.
– The system may only be used in accordance
with the technical data and specifications out‐
lined in the operating instructions!
– Any other use or modification of the system is
prohibited.
– The system may only be operated by trained
and authorised personnel!
– It is imperative that the information in the oper‐
ating instructions relating to the different
phases of the unit's service life is observed!
Application
About this system
5

2 General information and operating concept
Display background lighting
To ensure easy monitoring of the UV system ope‐
ration, the background lighting of the display
changes according to the UV system operating
status.
– Normal operation: green lighting
– Warning: yellow lighting
– Fault: red lighting
A1169
06/12/2012 10:06:53
START
FAULTS
MENU
UNIT OFF
WIPER
Unit ready for start
Fig. 1: Status [UNIT OFF]
In operation, as well as in the [UNIT OFF] status, you can change
to the [menu] by pressing [F5] . The [menu] contains additional
information about statuses, settings and system history.
Alongside this information, the menu area is also used to adjust the
control.
If no key is pressed for 5 minutes, then the UV system automati‐
cally exits the [menu] and the standard display for the current oper‐
ating status is displayed.
The [menu] is set to the corresponding operating statuses, that is
to say when the UV system is running, all events are monitored
and treated accordingly to the operating status, but are not dis‐
played. If, due to events, the control changes to one of the statuses
[POST-BURNING] , [PAUSE] , [RINSE] or [FAULT] the system exits
the [menu] and the display corresponding to the operating status
appears.
The function keys F1 ... F10
Essentially the arrow keys and the [TAB] key can
be used as an alternative to the function keys
[F1] ... [F10]. These operating instructions describe
operation of the system using the function keys
[F1] ... [F10] as a matter of course. Use of the
arrow keys and the [TAB] key is only described
where this is unavoidable.
This approach should improve the legibility and
ease of understanding of the operating instruc‐
tions.
General information
The operating concept
General information and operating concept
6

You can call up the individual functions using the function keys
[F1] ... [F5] .
The KP300 Basic is equipped with system keys. The system keys
are subdivided as follows:
nControl keys
nFunction keys with integrated alphanumeric keys
Tab. 2: The following table outlines the function and effect of the operating device control keys
Key Function Effect
A1442
Move cursor Operating objects: Activates the next operating object in the
respective direction
Entry: Moves the cursor in the relevant direction
List: Selects the next list entry.
ENTER Confirm or activate Menu: Executes the selected command. Entry: Confirms and
ends entry. List: Activates the operation
ESC Cancels operation Value entry: Resets the original value.
Window: Closes the window without applying a change.
Help: Closes help and returns to the previous view.
ACK Acknowledge mes‐
sage
Depending on the project planning, closes the message currently
displayed or selected or all the messages in an acknowledged
group.
DEL Delete character Deletes the character at the cursor position. The following char‐
acters are shifted one position to the left.
HELP Display help text Displays the planned help text for the selected operating object.
If no help text is planned, no help is displayed.
TAB Switch between
upper case and
lower case
Switches between upper case and lower case when inputting
text. The following characters are then typed either all in upper
case or all in lower case.
TAB Select next oper‐
ating object
Selects the next operating object in the project within the planned
TAB sequence.
2.1 Entering data on the KP300 Basic
The function keys of the KP300 Basic have the same operating
concept as the keypad of a mobile phone. Each function key has
multiple assignments with the letters of the alphabet and special
characters as well as each being allocated a number. When input‐
ting a value, the available characters are displayed in a menu on
the display. Each time a function key is pressed, the selection in
the menu moves to the right. At the end the selection jumps back
to the start.
Numerical and alphanumerical assignment always has the fol‐
lowing sequence when values are being entered:
nLetters, e.g. JKL
nNumber e.g. 5
nSpecial characters and umlauts (optional)
Overview
Introduction
General information and operating concept
7

1
2
3
A1441
Fig. 2: The figure shows the assignment for the function key [F5].
1. Numerical assignment; automatically active when inputting
numerical values
2. Function assignment is disabled if you use [ENTER] in the con‐
trol panel of project to switch to editing mode. Instead, the
numerical and / or alphanumerical assignment is activated.
Simultaneously a message is emitted that the function keys are
disabled.
3. Alphabetical assignment; automatically active when alphanu‐
merical values are entered. Numerical assignment is also avail‐
able. When entering hexadecimal values, only the alphanumer‐
ical assignment of keys [A] to [F] plus numerical assignment are
active
On the KP300 Basic, you either move within the menu or operate
the current project.
Proceed as follows:
1. To move around in the menu of the KP300 Basic, use the
cursor keys or press [TAB]
ðHighlighting is shifted to the corresponding menu entry.
2. To execute a menu command, press [ENTER]
ðThe next menu level is displayed.
3. If a menu level contains an input field, use the function keys
to enter the corresponding value.
4. If a menu level contains a list:
nPress [ENTER] to activate operation of the list
nUse the cursor keys to switch between the list entries.
nPress [ENTER] to select a list entry
5. To enter a value in the menu:
nPress [ENTER] to accept a value
nPress [ESC] to discard a value or return to the overlying
menu
nPress [Del] to delete a value
Use the function keys to enter numbers and characters.
Proceed as follows:
1. Activate operation of the operating object.
2. Press the corresponding key until the desired character is
shown on the screen.
Depending on the format of the operating object, you can
limit the assignment of the function keys to letters or num‐
bers.
The desired characters are applied after approximately one
second or immediately after pressing another key.
Menu operation
Entering numbers and characters
General information and operating concept
8

3. Use the cursor keys to navigate within the entered character
chain.
4. Apply the entry with [ENTER]
You can plan limit values for variables. If you enter a value that is
outside these limits, the value is not applied. If a message window
has been planned for the project, a system message is emitted and
the original value is displayed again.
Limit value checking with numerical
values
General information and operating concept
9

3 Safety chapter
3.1 Labelling of Warning Information
These operating instructions provide information on the technical
data and functions of the product. These operating instructions pro‐
vide detailed warning information and are provided as clear step-
by-step instructions.
The warning information and notes are categorised according to
the following scheme. A number of different symbols are used to
denote different situations. The symbols shown here serve only as
examples.
DANGER!
Nature and source of the danger
Consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger.
Description of hazard
– Denotes an immediate threatening danger. If
the situation is disregarded, it will result in fatal
or very serious injuries.
WARNING!
Nature and source of the danger
Possible consequence: Fatal or very serious inju‐
ries.
Measure to be taken to avoid this danger.
– Denotes a possibly hazardous situation. If the
situation is disregarded, it could result in fatal
or very serious injuries.
CAUTION!
Nature and source of the danger
Possible consequence: Slight or minor injuries.
Material damage.
Measure to be taken to avoid this danger.
– Denotes a possibly hazardous situation. If the
situation is disregarded, it could result in slight
or minor injuries. May also be used as a
warning about material damage.
NOTICE!
Nature and source of the danger
Damage to the product or its surroundings.
Measure to be taken to avoid this danger.
– Denotes a possibly damaging situation. If the
situation is disregarded, the product or an
object in its vicinity could be damaged.
Introduction
Safety chapter
10