Protekt RUP507 Technical specifications

USE AND INSTALLATION MANUAL
*0001117* 0001150 edition: 1/28.05.2020
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Machine
Directive
2006/42/EC
RUP507
BATTERY-POWERED CHAIN
HOIST
Figure 1 - Overview
TABLE OF CONTENTS:
1. GENERAL DESCRIPTION...............................................1
2. LOAD LIMIT AND STRENGTH........................................1
3. TRANSPORT AND WEIGHT ...........................................2
4. MAINTENANCE AND STORAGE....................................2
5. TIME OF USAGE...............................................................2
6. PERIODIC INSPECTIONS...............................................2
7. TABLE NO. 1 - POSSIBLE INSTALLATION OF HOIST
RUP507 2
8. OVERALL DIMENSIONS..................................................2
9. MARKING............................................................................3
10. INSTALLATION OF RUP507 ...........................................3
11. ESSENTIAL PRINCIPLES FOR USE OF PERSONAL
FALL PROTECTION EQUIPMENT Error! No
bookmark defined.
12. WARRANTY......... Error! No bookmark defined.
13. IDENTITY CARD................................................................5
1. GENERAL DESCRIPTION
Battery-powered chain hoist RUP507 is equipped with
working chain 4x12mm (class 80). Hoisting height is 6m. The
device is designed for lifting loads. Battery life at full load is
~20…25 minutes. Battery charging time ~70 minutes.
The device RUP507 is formed by:
a) general hoist designed for rewinding of working
chain. The device is fitted with mounting module
KSB100-352-003 allowing for a direct installation on
trolley KSB100-350-000,
b) detachable control with 2m long cord and plug to
which the battery is connected,
c) two batteries 18V 4.0Ah,
d) wall charger for battery charging.
e) Textile bag for working chain.
Hoist RUP507 can be mounted on various devices using
universal brackets. Please refer to Table 1.
2. LOAD LIMIT AND STRENGTH
a) GENERAL INFORMATION
Minimum Breaking Strength (MBS): 15kN.
Working Load Limit (WLL): 500kg
Safety Factor (SF): 3:1.
The device can be loaded with work force along the
profile to which it is fixed as shown in Figure 2.
The maximum load that could be transmitted in service
from the device to the static construction –6 kN (The
maximum load that could be transmitted in service from
the device to the static construction).

USE AND INSTALLATION MANUAL
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5. TIME OF USAGE
Maximum time of usage of correctly operating
devices is unlimited.
The device must be withdrawn from use
immediately and destroyed if it has been used to arrest a fall
or there are any doubts concerning its function.
NOTE: Maximum time of usage of the device depends on
intensity and environment of use. If the device is used in
heavy conditions, being exposed to frequent contact with
water, sharp edges, corrosive substances, extreme
temperatures, it may be necessary to withdraw the device
after only one use.
6. PERIODIC INSPECTIONS
At least once a year, after every 12 months of use, it
is necessary to carry out periodic detailed inspection of the
device.
Periodic inspection can be carried out by a properly
qualified and skilled person.
After 5 years of use, it is recommended that periodic
inspections are carried out by the manufacturer of the
equipment or an entity authorised by the manufacturer to
carry out such inspections.
Figure 2 –Permissible load direction
3. TRANSPORT AND WEIGHT
Weight of complete device: 9kg.
The equipment must be transported in a package (e.g.:
bag made of moisture-proof textile or foil bag or cases made
of steel or plastic) to protect it against damage or moisture.
4. MAINTENANCE AND STORAGE
The device should be cleaned and disinfected without
causing adverse effect on the materials which the device is
made of. For textile materials (webbings, ropes) use agents
suitable for delicate fabrics. Can be washed in hands or in a
washing machine. Rinse thoroughly. Wash textile elements
with water only. - If the equipment becomes wet, either when
cleaning or in use, allow it to dry naturally, and keep it away
from any sources of heat. In metallic products slightly
lubricate some mechanical parts (springs, hinges, pawls,
etc.) on a regular basis to improve their operation.
The device should be stored loosely packed in well-
ventilated rooms, protected from direct light, UV degradation,
dust, sharp edges, extreme temperatures and aggressive
chemical substances.
7. TABLE NO. 1 - POSSIBLE INSTALLATION
OF HOIST RUP507
DEVICE
UNIVERSAL HOLDER
COMPACT GANTRY
KSB / FSB / KSB-LE
KSB100-352-003
(standard hoist equipment)
KSB100-350-000
(standard gantry equipment)
8. OVERALL DIMENSIONS
L [mm]
W [mm]
H [mm]
257
173
450
Figure 3 –Overall dimensions of device
.

USE AND INSTALLATION MANUAL
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9. MARKING
Marking:
a) Name/ type of device.
b) Device model designation.
c) Reference number.
d) Number/year/class of European standard.
e) CE mark.
f) Month and year of manufacture.
g) Serial number of device.
h) Attention: read instruction manual.
i) Marking of manufacturer or distributor of the device.
j) Working Load Limit.
Figure 4 - Identity label of device with “Next inspection”
sticker
“Next inspection” sticker should be affixed near identity label
and it is necessary to mark month and year of the next
periodic inspection. Do not use the device after this date.
Note: Before the first use, mark the date of next inspection
(date of first use + 12 months, e.g. first use 01.2013 –mark
01.2014). “Next inspection” sticker affixed near identity label.
Figure 5 –Location of markings
10. INSTALLING RUP507
a) Remove trolley KSB100-350-000 pin.
b) Slide the hoist between trolley platens and again
secure with pin (tighten!).
c) Connect the control to the hoist and lift the cord on
the eye using small snap hook. Tighten nut on the
cable connection.
WCIĄGARKA AKUMULATOROWA RUP-507 - BATTERY-
POWERED HOIST RUP-507
NUMER SERYJNY - SERIAL NUMBER
DATA PRODUKCJI - DATE OF MANUFACTURE
ŁAŃCUCH 4x12-80 - CHAIN 4x12-80
DŁUGOŚĆ - LENGTH
PRĘDKOŚĆ - SPEED
Remote control connector

USE AND INSTALLATION MANUAL
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d) Connect the battery to the control and check the
battery charging status using LED indicator by
pressing the small button on the control.
IN ORDER NOT TO DISCHARGE THE
BATTERY COMPLETELY, DISCONNECT
IT FROM THE CONTROL OR ACTIVATE
SAFETY MUSHROOM ON THE CONTROL!
11. ESSENTIAL RULES OF USE AND
GENERAL SAFETY RULES
The device RUP507 must be used in accordance with
the instruction manual.
 The hoist is designed for lifting loads only. The device
cannot be used for rescue operations or arresting a fall.
 The hoist is not intended to be used for material
handling in areas where people could be present.
 The hoist can be operated only with the delivered
control.
 If a load cannot be lifted, probably the hoist is
overloaded or the battery is discharged.
 When in use protect the hoist from mechanical, chemical
and thermal damages.
 If soiled, clean the hoist in accordance with maintenance
instructions.
 It is forbidden to carry out any retrofitting or modification
of the device without prior written consent given by the
manufacturer.
 Any repairs should be performed only by manufacturer
of the equipment or his authorized representative.
 It is forbidden to combine elements of the equipment
where the function of any element interferes with the
function of the other.
 There are many hazards that can affect operation of the
device, thus it is necessary to keep any precautions and
follow safety rules to ensure correct operation and use of
the device. In particular, pay attention to: - loose hanging
chain or its kinking or resting on sharp edges; - any
damages such as cuts, tears, corrosion; - exposure to
weather conditions; - pendulum falls; - extreme
temperatures; -chemical reagents; - electrical
conductivity, etc.
 A structure to which the hoist is mounted, must be
stable. Static strength of a structural element must be at
least twice the weight of the lifted load.
 Make sure to check durability of connections between
the structure, hoist and the load to avoid any accidental
disconnection of either element.

USE AND INSTALLATION MANUAL
*0001117* 0001150 edition: 1/28.05.2020
Page 5 of 5
12. IDENTITY CARD
IDENTITY CARD FOR HOIST RUP507 ( conforming with EN365 )
Reference number of
device
RUP507
Serial number:
……………………….
Date of first use
( installation )
………………….
Date of manufacture:
………………………..
Place of installation
………………………………………………………………………………………………
………………………………………………………………………………………………
User name:
………………………………………………………………………………………………
………………………………………………………………………………………………
Inspection and repair record
No.
Date of
inspection
Type of
inspection / repair
Remar
ks
Date of
next
inspection
Name and signature of
service technician
1
2
3
4
5
6
7
8
9
10