Pure Reliability PR-3030 User manual

THEATRE WASH
PR-3030
This product manual contains important information about the safe installation and
use of this projector. Please read and follow these instructions carefully and keep this
manual in a safe place for future reference.
PR LIGHTING LTD.
Yingbin Road, Dashi Panyu, Guangzhou, 511430 China
http://www.pr-lighting.com

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SECTION PAGE
SAFE USAGE OF THE PROJECTOR 3
INSTALLING THE PROJECTOR 4
FITTING THE LAMP 4
POWER CONNECTIONS 5
STAND-ALONE MODE 5
XLR CONNECTIONS AND TERMINATOR 5
CONTROLLER MODE –DMX 512 OPERATION 6
KEEPING THE PROJECTOR CLEAN 7
MAINTENANCE 8
TROUBLESHOOTING 8
TECHNICAL DATA 8
ELECTRICAL DIAGRAM 9
Please note that as part of our ongoing commitment to continuous product development, specifications are subject to change
without notice. Whilst every care is taken in the preparation of this manual we reserve the right to change specifications in the
course of product improvement. The publishers cannot be held responsible for the accuracy of the information herein, or any
consequence arising from them.
Every apparatus has been tested completely and packed properly by the manufacturer. Please make sure the packing and / or
the apparatus is in good condition before your installation and use. Should there be any damage caused by transportation,
consult your dealer and do not use the apparatus. But any damage caused by improper use will not be assumed by the
manufacturer and / or dealer.
THESE ITEMS ARE PACKED TOGETHER WITH THE PROJECTOR
Bracket (1 PCS)
Locking knob (with screw) ( 2 SET)
XLR plug (1 PCS)
XLR socket (1 PCS)
This manual (1PCS)
Thank you for purchasing the product Theatre Wash, PR-3030.
This product manual contains important information about the safe installation and use of this
projector. Please read and follow these instructions carefully and keep this manual in a safe place for
future reference.
The Theatre Wash is an innovative projector with an elegant housing made from high quality
aluminiun-alloy with an epoxy paint finish. The Theatre Wash complies to CE norms and standards
and uses international DMX 512 protocol.
The Theatre Wash uses halogen 1200W lamp and features 2 colour-wheels with each wheel 5 dichroic
colours, and the colours can be mixed freely to produce wonderful and special colour effects. The lamp
brightness can be adjustedfrom 0 to 100%by electronics, so it is suitable for use in TV station, disc,
singing and dancing stage, night club and so on.
The projecctor has a device of auto thermal cut-off for the unit operation in a safety condition.
ACCESSORIES
INDEX
INTRODUCTION

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The following points are important for safety as well as for the smooth
installation and performance of the unit.
When unpacking and before disposing of the package check there is no transportation damagebefore
using the projector. Should there be any damage caused by transportation, consult your dealer and do
not use the apparatus. Keep the package well for your possible future transportation.
The projector is for indoor use only, IP 20. Use only in dry locations. Keep this device away from rain
and moisture, excessive heat, humidity and dust. Do not allow contact with water or any other fluids, or
metallic objects.
The projector is not designed or intended to be mounted directly on to inflammable surfaces.
The projector is only intended for installation, operation and maintenance by qualified personnel.
The projector must be installed in a location with adequate ventilation, at least 50cm from adjacent
surfaces. Be sure that all the cooling fans run normally and no ventilation slots are blocked.
Do not project the beam onto inflammable surfaces, minimum distance is 3m. 3m
Avoid direct exposure to the light from the lamp. The light is harmful to the eye.
Do not attempt to dismantle and / or modify the projector in any way.
Electrical connection must only be carried out by qualified personnel.
Before installation, ensure that the voltage and frequency of power supply match the power
requirements of the projector. Only use the lamp with the specified type and rating.
It is essential that each projector is correctly earthed and that electrical installation conforms to all
relevant standards.
Do not connect this device to any dimmer pack.
Make sure that the power-cord is never crimped or damaged by sharp edges. Never let the power-cord
come into contact with other cables. Only handle the power-cord by the plug. Never pull out the plug
by tugging the power-cord.
Keep the lamp clean. Do not touch the lamp glass with bare hand.
Switching the lamp on and off at short intervals will reduce the life of both the lamp and the projector.
Occasional breaks will prolong the life of both the lamp and the projector.
Never run the projector without a lamp.
There are no user serviceable parts inside the projector, do not open the housing and never operate
the projector with the covers removed.
Always disconnect from the mains, when the device is not in use or before cleaning it
or before attempting any maintenance work.
If you have any questions, don’t hesitate to consult your dealer or manufacturer.
SAFE USAGE OF THE PROJECTOR

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This unit has been designed to be hung. Mount the bracket provided on the body of the projector, then
suspend the projector via its bracket using a M12 size bolt and a nut. When you want to adjust the
angle of the body of the projector, you only loosen the 2locking knobs carefully and then adjust the
angle of the body. After finishing that, it is recommended that you don’t forget to retighten the two
knobs. Always ensure that the projector is firmly positioned to avoid vibration and slipping, and always
ensure that the structure to which you are attaching the projector is secure and is able to support a
weight of 14.5Kg for each Theatre Wash.
Loosen the 2access screws at the rear of the projector and pull the lamp access hatch straight out
from the real of the projector.
Insert a specified lamp in the lamp holder.
Reinstall the lamp access hatch carefully, then tighten the 2access screws.
NOTE: To optimize light output it will be necessary to adjust the lamp alignment to obtain an even
distribution of light within the beam. The three screws (marked A, B, and C) may be gently turned to
center the lamp within the reflector. The projector should be switched on with the shutter open and the
beam focused to do this. Note: the three screws will only need a small adjustment to centre the lamp,
do not try to unscrew them completely.
FITTING THE LAMP
INSTALLING THE PROJECTOR

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The unit is supplied with a power cord. Should any other connections be required they must be carried
out with the following configuration.
Earth = Green/Yellow cord
Neutral = Blue cord
Neutral = Brown cord
Without connecting the controller, regulating
the DIP switch as shown on the right, the
apparatus will run in stand-alone mode.
In stand-alone mode, the projector will run
automatically the built-in programmes.
XLR CONNECTORS
Connection between controller and projector and between one projector and another must be made
with 2 core screened cable, with each core having at least a 0.5mm diameter. Connection to and from
the projector is via cannon 3-pin XLR plugs and sockets which are included with the projector. The
XLR's are connected as shown in the table above.
Note, care should be taken to ensure that none of the connections touch the body of the plug or each
other. The body of the plug is not connected in any way. The Theatre Wash accepts digital control
signals in standard DMX512 (1990) format.
5-PIN AND 3-PIN CONVERSION
Theatre Wash uses 3-pin XLR plug / socket. If your controller uses 5-pin XLR plug / socket, you should
convert 5-pin plug / socket into 3-pin socket / plug as shown below.
XLR CONNECTORS AND TERMINATOR
STAND-ALONE MODE
POWER CONNECTIONS

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DMX TERMINATOR
In the Controller mode, the DMX output has to be connected with a DMX terminator at the last fixture
in the chain. This prevents electrical noise from disturbing and corrupting the DMX control signals.
The DMX terminator is simply an XLR connector with a 120Ω(ohm) resistor connected across pins 2
and 3, which is then plugged into the output socket on the last projector in the chain. The connections
are illustrated below.
CONNECTING CONTROLLER WITH PROJECTORS
Connect the controller’s output to the first luminaire’s input, and connect the first luminaire’s output to
the second luminaire’s input. The rest may be deduced by analogy. Eventually connect the last
luminaire’s output to a DMX terminator as shown below.
DMX CONTROL CHANNEL FUNCTIONS
The Theatre Wash has 3 channels. They are shown in the following table.
CHANNEL DMX VALUE DESCRIPTION
0-44 Black-out
45-89 White
90-134 Yellow
135-179 Cyan
180-224 Red
1
Colour
225-255 Light yellow
0-49 White
50-99 Pink
100-149 Blue
150-199 Orange
200-249 Green
2
Colour
250-255 Violet
3 Dimmer 0-255 Adjust lamp brightness from 0 to 100%
CONTROLLER MODE -DMX 512 OPERATION

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TABLE FOR SETTING THE DIP SWITCHES
The following table lists the setting codes of the address of the DIP switches, and the luminaires are
from No.1 to No. 177. Each projector has 12switches with the numbersfrom #1 to #12. (For the
Theatre Wash, set all #10 switches on the “OFF”, and the #11 and #12 swittches are
not used.)
In the table, “0” means the switch is on the “OFF”, and “1” on the “ON”.
For example, if you want to look up the address setting of the No. 50 luminaire, you will find the NO.
50 luminaire row (#1, #2, #3, #4, #5) with the codes of “0”, “0”, “1”, “0” , “1” and column (#6, #7, #8, #9)
with the codes of “0”, “0”, “1” , “0”. So set the #3, #5 and #8 switches on the “ON”, and set the #1, #2,
#4, #6, #7, #9 and #10 switches on the “OFF”.
#9
0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1
Setting Table of
Address Switches
#8
0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1
#7
0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1
0=OFF
1=ON #6
0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
#1 #2 #3 #4 #5
0 0 0 0 0 22 54 86 118 150
1 0 0 0 0 1 33 65 97 129 161
0 1 0 0 0 12 44 76 108 140
1 1 0 0 0 23 55 87 119 151
0 0 1 0 0 2 34 66 98 130 162
1 0 1 0 0 13 45 77 109 141
0 1 1 0 0 24 56 88 120 152
1 1 1 0 0 3 35 67 99 131 163
0 0 0 1 0 14 46 78 110 142
1 0 0 1 0 25 57 89 121 153
0 1 0 1 0 4 36 68 100 132 164
1 1 0 1 0 15 47 79 111 143
0 0 1 1 0 26 58 90 122 154
1 0 1 1 0 5 37 69 101 133 165
0 1 1 1 0 16 48 80 112 144
1 1 1 1 0 27 59 91 123 155
0 0 0 0 1 6 38 70 102 134 166
1 0 0 0 1 17 49 81 113 145
0 1 0 0 1 28 60 92 124 156
1 1 0 0 1 7 39 71 103 135 167
0 0 1 0 1 18 50 82 114 146
1 0 1 0 1 29 61 93 125 157
0 1 1 0 1 8 40 72 104 136 168
1 1 1 0 1 19 51 83 115 147
0 0 0 1 1 30 62 94 126 158
1 0 0 1 1 9 41 73 105 137 169
0 1 0 1 1 20 52 84 116 148
1 1 0 1 1 31 63 95 127 159
0 0 1 1 1 10 42 74 106 138 170
1 0 1 1 1 21 53 85 117 149
0 1 1 1 1 32 64 96 128 160
1 1 1 1 1 11 43 75 107 139 171
To ensure the reliability of the projector it should be kept clean. It is recommended that the fans should
be cleaned every 15 days. The dichroic colour filters should also be regularly cleaned to maintain an
optimum light output. Do NOT use any type of solvent on dichroic colour filters.
Cleaning frequency depends on the environment in which the fixture operates: damp, smoke or
particularly dirty surroundings can cause greater accumulation of dirt on the unit’s optics. A soft cloth
and typical glass cleaning products should be used in cleaning.
Do not use any organic solvent, e.g. alcohol, to clean the housing of the projector.
KEEPING THE PROJECTOR CLEAN

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If the lamp becomes damaged or deformed in any way it must be replaced. If the light from the lamp
appears dim this would normally indicate that it is reaching the end of its life and it should be changed
at once, old lamps run to the extremity of their life can explode. If the projector does not function,
check the fuse at the rear of the projector, it should only be replaced by fuse of the same specified
value 20A/250V (fast blow, 6mmx30mm). On the main PCB inside the projector there are also 2fuses
rated 4A/250V (fast blow, 5mmx20mm). Should these be damaged call a qualified technician before
replacement. The projector has thermal protection device that will switch off the projector in case of
overheating, should this operate, check that the fans are not blocked, and if they are dirty clean them
before switching on the projector again. Check that the fans are operational, if not call a qualified
technician.
Any maintenance work should only be carried out by a qualified technician.
PROBLEM RESOURCE
The projector does not start Check that the fuse is not blown.
Check that the lamp is ok.
The projector switches on but does not
answer to commands Check the DIP switches are correctly set. Check the XLR cable is good.
The projector only functions
intermittently Check the fans are working and not dirty.
The beam appears dim Check the lamp is not at the end of its life.
Power supply: 230V AC 50Hz
Optional: 240V, 220V, 200V, 120V, 100V AC 50/60Hz
Power consumption: 1400W at 220V
Lamp: Halogen 1200W, single end
Colours: 10 didichroic colours on 2 wheels (5 each) + white
Colours can be mixed providing additional colour effects
Colour temperature: 3200°K
Control operation: Stand-alone, DMX Controller
Protocol: Standard DMX 512
DMX channels: 3 channels
Weight: 14.5 kg
Others: Lamp brightness adjustable linear from 0-100%, thermal cut-off protection
MAINTENANCE
TECHNICAL DATA
TROUBLESHOOTING

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LIGHT OUTPUT
ELECTRICAL DIAGRAM

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COMPONENT ORDER CODES
NAME PART NO. REMARK
TRANSFORMER 040020025 230V AC 50Hz
THERMOSTAT 190010035 120℃／15A250V
030060001 DC12V/2.6WFAN 030060021 DC12V/2.8W
LAMP100010015230V 1200WHalogen
MOTOR 1(FOR COLOUR–WHEEL 1)
MOTOR 2 (FOR COLOUR–WHEEL 2)030040024 17HS0002-03L, ?5X28
SENSOR 171000008 MOC3022
IC1, IC2 170170003 DRIVER CHIPS
IC3 230040007 PROGRAMME CHIP
IC4 230040006 PROGRAMME CHIP
IC5 170170012 BUS CHIP FOR
RECEIVING/TRANSMITTING
IC6 230040008 PROGRAMME CHIP
IC7 170040001 WATCH DOG CHIP
IC8 230040010 LIGHT ADJUST CHIP
IC9 170170034 RESET CHIP
PR LIGHTING LTD.
Yingbin Road, Dashi, Panyu, Guangzhou, China
Post-Code: 511430
TEL: [phone]
FAX: [phone]
P/N: 320040030
Last Revision: 07:11:2002