PURION 400 Parts list manual

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PURION®
THE BEST SOLUTION
ASSEMBLY AND OPERATION INSTRUCTION
400 | 500 | 500 PRO | 1000 | 1000 PRO | 1000 H
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13][14]
[15]
[16]
PURION-PLANTS (ALTERNATING CURRENT)
[17]
[1] PURION UV reactor
[2] flanges
[3] screw neck
[4] sealing ring (reactor)
[5] clip as support for the immersion tube system
[6] locknut
[7] immersion tube head
[8] sealing ring (immersion tube head)
[9] immersion tube system
[10] cable (lamp)
[11] 4-pin plug
[12] PURION UV lamp
[13] socket for PURION UV sensor
[14] PURION UV sensor
[15] sealing ring (sensor)
[16] cable (sensor)
[17] PE-made protective cap

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Safety Instructions
- This device is not to be operated by people with reduced physical, sensorial or
mental capabilities or lack of experience and / or knowledge (including children).
- This device is a technical tool to be used in closed areas or receptacles.
- Protect your eyes and skin from UV light. In a very short period of time UV-C
radiation generates severe sunburn and painful conjunctivitis in the eyes.
- The unintentional use of the device or a damaged housing may cause the spill of
dangerous UV-C radiation.
- Devices showing evident damages must not be operated - please contact the
manufacturer in case!
- The UV lamp is not to be operated outside the flow reactor.
- A long lasting interruption of the flow of water can lead
to a heating of the surface of the reactor.
- Before opening the device, present operating and maintenance instructions should
be read.
- Caution: Areas which can only be opened by using a tool
must to be considered as maintenance areas.
Unauthorized opening may be dangerous for the operator !
Assembly Instruction
General remarks
- The PURION UV-C-disinfection plant is always the last step in the chain of water
treatment, since the distance to the sampling point should be as short as possible.
 Espesciallywaterltersprovideperfectconditionsforthegrowofbacterias.The
disinfected water would become infected again if it runs through the freshwater
circulation after the UV-C-plant. Pressure increasing devices should be installed
before the UV-C-plants.
- Every PURION UV-C-lamp [12] has a decreasing UV-C power over operational time.
The manufacturer guarentees, that the UV plant has 60% of the initial UV-C-power
after 10.000 hours of operation (respectively 8.000 hours of operation of the H-series).
The design of the PURION UV plants is always done according to this 60% value of
power and a transmission of 90 %T1cm.
With more than 8.000 / 10.000 hours of operation the lamp will still work but will not
 providesufcientUV-Cpowerforanoptimalresult.

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- During the frost period, please make sure that the UV reactor is free of water.
- Installation should be performed in according to valid regulations and by properly
trained and specialized personnel.
Content of present instructions must be made available to specialized personnel
and duly implemented.
1. step: preparation
- Please choose the place of installation and the mounting position (vertical or ho
rizontal). Please ensure enough space for replacement of the PURION UV lamp
[11] or the immersion tube system [9]. If possible please choose a place of instal
lation that the reactor [1] is not to be sperated from the pipework for maintainance
measures.
- Please note that in order to ensure steady ventilation of the reactor the exhaust
port (outlet of the water) should always turned upwards. In consequence
maximum turbulence of the water and optimal disinfection performance is
ensured.
- In general it is possible to have a vertical or horizontal installation of the flow
reactor. If possible please choose a vertical installation with screw neck [3] and
locknut [6] in the upward direction.
2. step: installation reactor and switchbox
- Duringintegrationwithinthepipesystempleaseensuresufcientsealingofthe
thread transitions. Please note that in order to have an easys sealing the flanges
[2] have a conical shape.
- For assembly of the switchbox please use the wall tabs of the PURION Assembly
System. It is not necessary to open the switchbox. Please note that in case of
opening the manufacturer warranty expires.
- Thedistributionboxhastobettedonanevensurface(e.g.awallorpanel).For
that purpose its lid has to be opened. The ready-made holes in the corners outside
the lid’s sealing are meant for installation and should be used accordingly.
3. step: start of operation
- Pleasecheckxationoftheimmersiontubesystem[9] via locknut [6] before
releasing the flow of water.
- Please check before switch on if the PURION UV-lamp [12] is connected with the
4-Pin-socket [11] of the lamp cable [10] and is inside the flow reactor.
- Switch on the system and monitor the correct operation visually (via blue light at
the PE-made protective cap [17] ) or via the control lights.

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Operating Instruction PURION UV-plant
Failure descriptions
- Incaseofinsufcientdisinfectionperformance,equipmentistobetested:
possible causes measures to be taken
dirty quartz-made cladding
tubes
cleaning of the immersion tube system with the
PURION Service KIT
equipment overheating due to
interrupted water flow flow of water to be tested
lamp aging replacement of lamp
air accumulation within the
system system to be ventilated
Scope of delivery:
- Flowreactormadeofstainlesssteelwithttedimmersionpipesystem,
waterside connection
R1” external thread (PURION 1000)
R1/2“ external thread (PURION 400 and 500)
- 110-240 V AC 50/60 Hz power supply for the UV lamp or 230 V AC
- UV lamp 10 W (PURION 400 and 500),
17 W (PURION 1000), 42 W (PURION 100 H)
Switch on of the UV-lamp:
- Stick the cut-in unit’s power plug into a 110-240 V safety power outlet.
- Function is to be monitored through the transparent and UV-absorbing
polyethylene-made protecting cap.
 Connectiontype: shock-proofplug
 Protectionclass: I
- Cable laying should be buckling-free; bending radii to be observed.
- Connection is to be established in accordance with polarity as indicated on cables.
- When connected, the UV radiator’s function is to be monitored through the trans-
parent and UV-absorbing polyethylene-made protective cap.
- WARNING:
The UV lamp should only be connected while being inside the reactor’s receptacle!
- In case of faulty power connection or faulty lamp cable, the supplier needs to be
contacted.

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Operating Time Counter
(OTC)
**ThischapterisonlyrelevantiftheOTCcongurationhasbeenchosen.**
- The system operates as a time counter. The counting starts if the system is
switched on. With every switch on the so called “Startup Procedure” is carried out.
 ToensureoperabilitytheLED’sflashesoneafteranother:red,yellowandgreen
1 second each. Moreover the procedure can be interrupted to realize a reset of the
counter.
- Themonitoringsystemisdesignedasatrafclight.TwothresholdsforUVinten-
 sityhavebeensaved:
° As long as the operating time is below 95% of the guaranteed life time the
green LED is illuminated.
° If the operating time exceeds 95% of the guaranteed life time the yellow LED
is illuminated (pre alert).
° If the operating time exceeds the guaranteed life time the red LED is illuminated
(main alert).
- AdjustmentofthesystemafterreplacementoftheUVlamps:
1. The unit is turned on – please wait until the UV lamp has started and the LED’s
have been illuminated
2. press and hold the “Reset” button (approx. 2 seconds)
3. release the „Reset“ button
4. red LED is illuminated once – during illumination of the yellow LED the „Reset“
button is to be pressed and hold again (approx. 2 seconds)
5. release the „Reset“ button
6. red LED is illuminated once – during illumination of the yellow LED the „Reset“
button is to be pressed and hold again (approx. 2 seconds)
7. release the „Reset“ button
8. the “startup” procedure is carried out
9. the system is adjusted and the green LED is illuminated.
- The Reset procedure is possible at all times since the OTC is not released with
electronic ballast or the corresponding potential free contact.
- After switch on at the main switch or via power supply line the operating time
counter starts working.
- It is urgently recommended to clean the immersion tube system with the PURION Ser-
vice KIT at latest during replacement of the UV lamps.

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Operating Power Detection
(OPD)
**ThischapterisonlyrelevantiftheOPDcongurationhasbeenchosen.**
- The Operating Power Detection (OPD) together with a suitable monitoring system is
necessary for the surveillance of the service life of the uv-lamps based on measure-
ment of the radiation power.
- This system directly detects the UVC intensity via sensor. The system starts measu-
rement of the UVC-irradiance immediately after impressing of the operating voltage
With every switch on the so called “Startup Procedure” is carried out. To ensure opera-
bility the LED’s flashes one after another red, yellow and green one 1s each. Moreover
the procedure can be interrupted to adjust the system according to the current sensor
value.
- Themonitoringsystemisdesignedasatrafclight.TwothresholdsforUVintensity
 havebeensaved:
• As long as the UV intensity is more than 70% of the starting value the green LED is
illuminated.
• If the UV intensity goes below 70% of the starting value the yellow LED is illuminated.
• If the UV intensity goes below 50% of the starting value the red LED is illuminated.
To ensure disinfection the UV lamp has to be replaced.
- AdjustmentofthesystemforinitialoperationandafterreplacementoftheUVlamps:
The unit is turned on with the main power button or via power supply line. After lamps
have been operated nearly six minutes the readjustment of the system can be carried
out.
 Beforestartingtheadjustmentasufcientflowofwateristobeensuredforatleast
two minutes.
1. press and hold the “Reset” button (approx. 2 seconds)
2. release the „Reset“ button
3. red LED is illuminated once – during illumination of the yellow LED the „Reset“
button is to be pressed and hold again (approx. 2 seconds)
4. release the „Reset“ button
5. red LED is illuminated once – during illumination of the yellow LED the „Reset“
button is to be pressed and hold again (approx. 2 seconds)
6. release the „Reset“ button
7. the “startup” procedure is carried out
8. the system is adjusted and the green LED is illuminated
- It is urgently recommended to clean the immersion tube system with the PURION Ser-
vice KIT at latest during replacement of the UV lamps.

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Maintenance - Cleaning of quartz-made cladding tubes
- Cleaning of the quartz-made protecting tube, as well as the radiator’s removal/
replacement should be performed by duly trained personnel
- Any coatings originated by hardness components on the lamp’s protective tube
are to be removed. Cleaning should be performed with the PURION SERVICE KIT at
least once a year.
- Procedure:
a) disconnect UV equipment / detach power plug from safety power outlet
b) empty the flow reactor
- Removal of PURION UV-lamp [12]:
° use screwdriver for loosening polyethylene-made protective cap’s [17] safety screw
° loosen cable screwing
° move the poliethylene-made protective cap back
 ° withdrawUVlampbyitscable(caution:maybehot)
- Disassembling the quartz tube insert [9]:
° loosen the grooved nut
° disassemble the quartz tube insert
° treat the quartz tube completely with a cleaning solution
° allow for the cleaning agent to take effect, then rinse
Alternatively, the quartz tube may be wiped off with a rag soaked with a cleaning
agent. (Warning: in this case, wearing safety gloves becomes mandatory!)
° dirt on quartz tube‘s inner side to be removed with the PURION SERVICE KIT
- Reassembling the quartz tube‘s insert [9]:
° caution:Duringreinstallation,attentionmustbepaidtothequartztubebeing
introduced in a frontal position to the 4-side spring on the housing’s bottom [5]
° fasten the quartz tube’s insert with the grooved nut
- Reassembling of the PURION UV-lamp [12]:
° introduce UVradiator andcablethroughthe stainlesssteelhead into thequartz-made
cladding tube until the bottom has been reached
° pushthetransparentpolyethylene-madeprotectingcapforwarduntilthesealingofthe
immersion pipe’s head has been reached
° fasten the lamp’s cable by means of cable screwing and implement traction relief
° push transparent polyethylene-made protecting cap above the immersion tube’s
head as far as it will go
° use a screwdriver for adjusting the safety screw of the PE-made protective cap [17]
- Restart the equipment
Maintenance – Replacement of the PURION UV lamp
- basically, the lamp should be replaced after a service life of about 10.000 hours.
The replacement should be carried out by duly trained personnel.
- procedure:
disconnect the UV equipment / detach power plug from safety power outlet

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- Removal of PURION UV-lamp [12]:
° use a screwdriver for loosening PE-made protective cap’s [17] safety screw
° loosen cable screwing
° withdraw polyethylene-made protecting cap
° pull UV lamp by its cable
 ° detachthelampfrom4-contactplug(caution:maybehot!)
° in doing so, touch UV radiator at the socket only (glass-breaking danger!)
- Cleaning:wipeoffanyexistingngerprintsonthelamp’stubewithanalcohol-
soaked rag. Depositions on the quartz tube’s inner side may be removed with the
PURION SERVICE KIT entfernen.
- Reinstalling of the PURION UV-lamp [12]:
° introduce UV radiator to the 4-contact cut-in unit’s cable holder on lampside (re-
move fingerprints with an alcohol-soaked rag)
° introduce UV radiator through the stainless steel head into the quartz-made
cladding tube until the bottom has been reached
° push transparent protecting cap up to the immersion tube’s head sealing
° fasten lamp’s cable by means of cable screwing and implement traction relief
° push transparent polyethylene-made protecting cap into the sealing of the
immersion tube’s head as far as it will go
° adjust safety screw on the polyethylene-made protective cap [17] by using a
screwdriver
- Restart the equipment
Hint: Independent of lamps’ aging, the UV radiator’s socket will turn into a brownish
color under influence of UV light. This will not affect its correct operation.
Liability and Warranty:
- For warranty claims, we shall only be liable under the national legal warranty
- The general terms and conditions of PURION® GmbH are holding
- Weexplicitlypointoutthatthewarrantydoesnotapplytodamagecausedby:
° Operating failure in consequence of insufficient following this user information
° Operating with spare parts such as Lamps and ballasts which are no PURION®
original parts.
° installation of incompliant accessories
° incorrect operation / installation
° removing, manipulating or non-insertion of protective devices
° improper execution of maintenance
° wear and non- exchanging of wear agents
Summary of materials:
- reactor:stainlesssteel1.4571
- switchbox:ABS Meininger Str. 41
98544 Zella-Mehlis I Germany
T:+49(0)3682/479087
F:+49(0)3682/479086
E:[email protected]
H:www.purion.eu
PURION GmbH