Purite SELECT FUSION Series User manual

SELECT FUSION
OPERATOR’S MANUAL
ISSUE – F
17.03.08

OPERATING MANUAL FOR SELECT FUSION
INTRODUCTION
The SELECT FUSION Range.
Provides dual quality laboratory water for analytical and Life science
applications direct from a potable water supply. The units have been designed
to provide both Grade I+ and Grade II water quality according to BS EN ISO
3696 “Water For Analytical Laboratory Use”
There are 3 models in the range: -
SELECT FUSION 40/80/160
Producing 6, 12 and 24 litres/hr*
•*Outputs based on 25
0
C, 60 psi (4Bar) feedwater.
Reverse Osmosis provides the principle water treatment technology. Pre-
filtered mains water is supplied to the reverse osmosis module. Purified water
passes through the membrane as permeate, the rejected impurities are
flushed to waste via the Drain (concentrate) stream. The permeate is further
polished via a primary Puripac PP8 cartridge and fed to the internal 20 litre
storage tank.
The quality of water available for dispense from the tank will be at Grade II
level. To achieve Grade 1+ quality, the stored water is recirculated in a loop
around a second polishing cartridge and is also irradiated with a dual
wavelength (185/254nm) Ultra violet lamp to photo-oxidise any residual Total
Organic carbon and deactivate any bacteria present.
To maintain purity the high quality dispense valve is fitted with a sterile 0.2um
filter to prevent ingress of air borne particles and bacteria from contaminating
the dispensed water.
The system status is constantly monitored for: -
•Water quality - MΩ-cm
•Temperature -
0
C
•Flowrate - L/min
•Total Organic Carbon - ppb as C
These parameters can be viewed via the graphic display.
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OPERATING MANUAL FOR SELECT FUSION
In all cases where this symbol is used, documentation
needs to be consulted in order to find out the nature of the
potential HAZARD and any actions that have to be taken.
INTENDED USE
The unit is not for use in explosive atmospheres.
The unit is for indoor use only and is not to be washed down.
The unit is not classed as a Medical Device.
The unit should only be fed only from a potable drinking water
supply as covered by the EC Directive “Relating to the quality
of water intended for human consumption”. Refer to Section
1.3.1 for details of feedwater conditions
The unit should only powered from a single-phase electrical supply. Refer to
Section 1.2.1 for details of required electrical supply.
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OPERATING MANUAL FOR SELECT FUSION
CONTENTS
SECTION 1 – SPECIFICATION
1.1 Standard Features
1.2 Electrical Specifications/Connections
1.3 Feedwater Specification
1.4 Treated Water Specification
1.5 Water Services Connections
1.6 Weights and Dimensions
1.7 Environmental
1.8 Standards Applied
1.9 Caution and Warning Statements
1.10 General Safety Information
SECTION 2 – PROCESS DESCRIPTION
2.1 Operational Overview
2.2 Disinfection
SECTION 3 – INSTALLATION AND COMMISSIONING
3.1 Environment
3.2 Unpacking
3.3 Installation Kit
3.4 Wall Mounting Instructions (Optional)
3.5 Raw Water Pre-filter Assembly
3.6 Cartridge Packs
3.7 Preliminary Checks
3.8 Installation
3.9 Cartridge Pack Location
3.10 0.2 um Point of Use Filter Location.
3.11 Handling the Unit.
SECTION 4 – OPERATIONAL PROCEDURES – QUICK REFERENCE
4.1 Operator Interface
4.2 Starting the Unit for the first time.
4.3 Starting during normal operation
4.4 Stopping the unit during normal operation.
4.5 Stopping the unit in an emergency
4.6 Dispensing water from the unit
4.7 Standby Operation
SECTION 5 – OPERATING PROCEDURES – DETAILED REFERENCE
5.1 Control Philosophy
5.2 Menu Structure
5.3 Clean Routine
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OPERATING MANUAL FOR SELECT FUSION
5.4 Dispense Options
5.5 User Settings Menu
5.6 Processing Screen Information
5.7 Safety Features
5.8 Error and Alarm Messages
SECTION 6 – DISINFECTION
6.1 Procedure
SECTION 7 – MAINTENANCE
7.1 Replacing the pre-filter cartridge
7.2 Replacing the Puripac PP-8 cartridge
7.3 Replacing the NCP media Pack
7.4 Replacing 0.2um Point of Use Filter
7.5 Replacing the Ultra Violet Lamp
7.6 Replacing Fuses/s
7.7 Replacing main PCB Lithium Battery
7.8 Cleaning External Surfaces
7.9 Preventative Maintenance Guide.
SECTION 8 – TROUBLE SHOOTING
8.1 General Fault Conditions
8.2 Alarm Messages
SECTION 9 – CONSUMABLES AND SPARES
9.1 Consumables
9.2 Recommended Spares
9.3 Serviceable Spares
9.4 Disposal of Consumables
9.5 Accessories
9.6 Consumable Shelf life
SECTION 10 – CE DECLARATION
SECTION 11 – CONTACT US
Appendix A Pushfit Water Connectors
WEEE Declaration
Material Safety Data Sheets:
Process Flow diagram
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OPERATING MANUAL FOR SELECT FUSION
HISTORY
Issue Date of
Change Description of Change Approved By
A 18.03.05 Manual Release
B 08.06.05 Text changes
C 09.06.06 CE D of C Appendix E 7.6.06
D 06.11.06 Contents page add 7.10, new
Flow diagrams 40/80/160 &
40BP/80BP/160BP
E 05.09.07 CE D of C Appendix F
WEEE Declaration
F 07.03.08 7.9 & 9.1 Consumables - Part
No R041146 amended to
R011146 for External CI Carbon
Filter. Addition of Section 4.7
Standby Operations
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OPERATING MANUAL FOR SELECT FUSION
SECTION
1
SPECIFICATION
This section provides details of the SELECT FUSION Unit electrical,
mechanical and process specification as well as relevant standards complied
with and general safety information. The section is divided into the following
sub-sections.
SECTION CONTENTS
1.1 Standard Features
1.2 Electrical Specifications / Connections
1.3 Feedwater Specifications
1.4 Treated Water Specification
1.5 Water Services Connections
1.6 Weights & Dimensions
1.7 Environmental
1.8 Standards Applied
1.9 Caution & Warning Statements
1.10 General Safety Information
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OPERATING MANUAL FOR SELECT FUSION
1.0 SPECIFICATION
1.1 STANDARD FEATURES
•Grade I+ and Grade II water quality available direct from mains
water supply.
•Flowrate, T.O.C., Temperature and Water quality monitoring.
•Wall or bench mountable.
•System status alarms.
•Automatic cleaning/sanitisation procedure.
•Easy change disposable cartridge packs.
•Optional boost pump variant for users with low mains pressure.
•Multiple water take offs.
•Microprocessor controlled with graphical user interface.
1.2 ELECTRICAL SPECIFICATIONS / CONNECTIONS
1.2.1 Mains supply
Electrical
Supply KW Rating Current Draw (Amps) External Fuse Rating
Single phase
100-240v
+10%, 50 Hz
and Earth
0.1 1.0 5 Amps
(conforming to
BS1362)
1.2.2 Fuse Rating / Type
IEC module fuse type: - (20x5mm), T5AH250V, conforming to
IEC 127
Number per unit = 2
The mains supply is double pole/live & neutral fused.
1.2.3 Serial Port Connection Details (see Fig-13)
Application: Uploading of new software
Connection to external printer or PC
Connector Type: RJ45 to 9 pin D-type socket. Contact Purite for
supply of Serial Port lead.
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OPERATING MANUAL FOR SELECT FUSION
1.2.4 Alarm Port connection Details (see Fig-13)
Application: Volt free alarm output e.g. connection to BMS
system
Connector type: Din 3-pin Plug (max rating 34Vdc / 24ac, 1 amp).
Max. Lead length: 10 mtrs. Contact Purite for
supply of Alarm lead.
1.3 FEEDWATER SPECIFICATION.
1.3.1 Feedwater Flowrates
Model
Max
Feed
Flowrate
L/hr
Drain
Flowrate
L/hr
Output @
10oC
(Ltr/hr)
Output @
25 oC
(Ltr/hr)
Fusion 40 66 60 3.6 6
Fusion 80 72 60 7.2 12
Fusion 160 84 60 14.4 24
1.3.2 Feedwater Quality
The unit has been designed to only operate on a Potable water supply
conforming to current EC Directive “Relating to the quality of water
intended for human consumption”, but with the following additions.
Pre Filtration Filtered to 5 Micron
Free Chlorine < 0.1 ppm as Cl
2
Total Dissolved Solids (Max) 1000 ppm
Temperature 1-40
o
C (33.8 – 103.9
o
F)
1.3.3 Feedwater Pressures
Feedwater Pressure (Max) (90 psi)
Feedwater Pressure (Min) (30 psi)*
Design Pressure (60 psi)
•At 30 psi rated outputs specified in 1.3.1 will be reduced by up
to 50% when compared to design pressure.
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OPERATING MANUAL FOR SELECT FUSION
1.4 TREATED WATER SPECIFICATION
Parameter High Purity
Dispense Tank
BS EN ISO 3696 Grade 1+ Grade II
ASTM D1193-99e1 Type-1 Type III
Resistivity @ 25
o
C 15-18.2MΩ-cm 1-15 MΩ-cm
PH 6-8 6-8
TOC (ppb as C) <30 <50
Bacteria <1 cfu/ml <99%rejection
Particles 0.2 um Free N/a
Organics <0.001AU@254nm N/a
Residual Solids (ppm) <0.1 <0.5
1.5 WATER SERVICES CONNECTIONS
Description Connection
Drain 8mm Pushfit
Mains Water In 8mm Pushfit
Overflow 12mm Pushfit
1.6 WEIGHTS & DIMENSIONS
Unit Weight kg Height
(mm) Width (mm) Depth (mm)
Fusion
40/80/160 22 (Dry)
42 (Working) 630 440 548
Fusion
40/80/160 with
boost pump
24 (Dry)
44 (Working) 630 440 548
1.7 ENVIRONMENTAL
Room storage and operating
temperature range
5 to 40
o
C (41-104
o
F)
Relative Humidity 30 to 80%
Max Altitude 2000m
Transport and Storage
temperature (limited by RO
membranes)
-5 to 85
o
C (with frost protection liquid
– 40 to 85
o
C)
RFI/EMI Radiation The ‘EMC’ environment must be
within the limits to which the unit has
been tested, see section 1.7.
Care must be taken not to have
sources of RFI/EMI, which are liable
to cause electromagnetic disturbance
to the unit. If the unit is affected by
such disturbances, the sources
should be suppressed or relocated.
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OPERATING MANUAL FOR SELECT FUSION
1.8 STANDARDS APPLIED
EMC BS EN 61326:1998/IEC 61326-1 :1997;Class A
Electrical equipment, for measurement, control and laboratory
use EMC requirements.
BSEN 61000-3-2:1995, Incorporating Amendments 1 & 2.
Mains Harmonic Emissions.
BS EN 61000-3-2:1995, Incorporating Amendment 1
Mains Flicker Emissions.
LVD BS EN 61010-1:1993 , Incorporating Amendment 1
Safety requirements for electrical equipment, for
measurement control and laboratory use.
1.9 CAUTION AND WARNING STATEMENTS
•These instructions provide information to ensure safe and
continuing operation of the equipment and that safe working
practices can be adopted as required. The manual should be read
and understood before the equipment is placed into service.
•Purite Limited reserves the right to make engineering refinements
to the equipment that may not be described herein. Any questions
that cannot be answered specifically by these instructions should be
addressed to Purite or their agents for response.
•Purite will not accept any responsibility for any equipment supplied
or the actions of such equipment or associated system when the
customer has made a modification that is considered by Purite to
question the integrity of the original design philosophy.
•If the unit’s performance becomes impaired and any remedial work
appears to be outside the scope of this manual, then seek advice
from Purite’s Service Department, Tel. [phone].
Quoting the unit’s serial number.
•The unit must not be dismantled unless carried out by Purite
Service Department personnel or authorised trained personnel.
On no account must the unit be connected to the electrical supply
with the top control cover removed.
•Always refer to the Safety Data Sheets, in Appendix A, before
handling any of the recommended cleaning disinfection adaptors or
consumable cartridges.
•There is the potential for sensitive equipment/devices located in
close proximity to the Fusion unit to be affected by electromagnetic
or other interference generated from the unit. If affected by
interference the relevant equipment/device should be relocated.
•The use of mobile phones in close proximity to the Fusion unit
should be avoided where possible.
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OPERATING MANUAL FOR SELECT FUSION
•The ‘Caution’ symbol is used throughout this manual to highlight
where particular care must be taken to ensure the safety of the
operator, and the protection provided by the equipment is, not
impaired.
1.10 GENERAL SAFETY INFORMATION
•Explanation of symbols and references
Danger This symbol refers to any immediate dangers that may threaten
the safety and life of persons.
Failure to observe these notices will have severe consequences
on health and safety, including life-threatening injuries.
Warning This symbol refers to a possible danger that threatens the
safety and life of persons.
Caution This symbol refers to a possibly hazardous situation.
Failure to observe these references may result in minor injuries
and/or damage to property.
i
This symbol points out important information for working with
the system in a proper manner.
Failure to observe these references may result in malfunctions in
the system or impact on the environment.
•Additional safety requirements
Country-specific requirements standards and regulations must be
observed.
•Usage in accordance with intended purpose.
The SELECT FUSION units are used to purify, potable water. The
units must only be operated with water supplied in accordance with the
quality described in Section 1.3 and operated in accordance with the
parameters specified in Section 1.7. The units must not be
operated unless in proper working order. Any malfunctions must be
rectified immediately.
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OPERATING MANUAL FOR SELECT FUSION
•Operating staff
Only persons who have read and understood these Operation
Instructions should be permitted to operate the unit. When operating
the units, it is particularly important to observe the safety information
strictly.
•Residual dangers
Danger
Electrical Shock
Do not touch electrical components with wet hands.
Before performing tasks on parts of electrical system, isolate the
system from the electrical power supply.
Mechanical force
Some parts of the system could be under pressure of up to 60
psi. Always release the pressure from the unit before repairs and
maintenance tasks are carried out.
•Bringing the system to a stop in the event of an emergency
•Turn off the electrical supply and/or remove mains plug.
•Shut off the water supply.
After remedying the fault:
•Open the water supply.
•Turn on the electrical supply.
•Restart/operate the unit via the main front panel.
•Safety information for maintenance tasks
The operator must take care to ensure that authorised and qualified
professionals who have been sufficiently informed for the task at hand
by thoroughly studying the Operating Instructions perform all
maintenance, inspection and assembly tasks. Professionally trained
staff must properly perform these tasks.
The system must be shut down and protected from being placed in
operation again unintentionally before all repair and maintenance tasks
have been completed. It is essential to observe the procedure
described in these Operating Instructions for shutting down the system.
Before beginning tasks on the electrical equipment of the system, a
check must confirm that power has been disconnected from the
corresponding section of the system. In addition, the system must be
secured to prevent it from being turned on again unintentionally.
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OPERATING MANUAL FOR SELECT FUSION
•Disposing of system parts and operating materials
When they need to be discarded, consumables must be disposed of
according to local requirements. Refer to Appendix A – WEEE
Declaration for disposal of electrical and electronic equipment supplied
by Purite.
•Unauthorised conversion and manufacturing replacement parts
Conversion or modification of the system is only permitted with the
approval of the manufacturer. The same applies to making changes in
the programming for the control system. Original replacement parts
and accessories authorised by the manufacturer enhance safety. Use
of other parts will void the warranty.
•Warranty claims and liability
This product corresponds to the state of the art and was designed and
manufactured in accordance with applicable rules of the technology,
after which it was subjected to a quality control process. If there should
nevertheless be any grounds for complaint, please direct requests for
replacement to the manufacturer of this product in accordance with the
general terms and conditions of sale and delivery.
Manufacturers Name: Purite Limited
Bandet Way
Thame
Oxon OX9 3SJ
England
Telephone: [phone]
Fax: [phone]
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OPERATING MANUAL FOR SELECT FUSION
SECTION
2
PROCESS DESCRIPTION
This section provides general information regarding the process of purification
utilised by the SELECT FUSION. The section is divided into the following sub-
sections.
SECTION CONTENTS
2.1 Operational Overview
2.2 Disinfection
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OPERATING MANUAL FOR SELECT FUSION
SELECT FUSION
Fig-1 Fig-2 Fig-3
(Front view) (Side view) (Rear view)
2.0 PROCESS DESCRIPTION
2.1 OPERATIONAL OVERVIEW
All external hydraulic and electrical connections are positioned at the
rear of the unit, to protect them from accidental damage.
Potable feedwater enters the unit via an external 5 micron, carbon
impregnated, prefilter; protecting the inlet solenoid valve from
particulates and the reverse osmosis membrane from possible chlorine
degradation. The filter removes up to 95% of all particles > 5 micron
and will dechlorinate to < 0.1 ppm on 0.5 ppm feedwater supply.
The Pre-filtered, water enters the reverse osmosis module/s. Purified
water passes through the membrane and is termed; the permeate (85-
95% of salts removed). The water containing the rejected salts passes
across the membrane and out of the RO module to drain and is termed,
the concentrate.
The concentrate flowrate is controlled by a fixed orifice restrictor
located in the Drain line and is set at approximately 60l/hr.
The, permeate is further purified by a Puripac-8 cartridge containing
mixed ion-exchange resin and activated carbon. The deionised water
then feeds directly into the integral 20 litre storage tank. Water can be
dispensed from this tank via the front mounted bib tap.
The quality of water drawn from the tank will have a quality conforming
to Grade II standard.
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OPERATING MANUAL FOR SELECT FUSION
To produce Grade 1+quality, water is drawn from this tank by a
recirculation pump at a rate of up to 1 litre/min and further polished via
an NCP media pack containing high purity semiconductor grade
nuclear grade resin and activated carbon. The polished water is then
further treated by a dual wavelength Ultra violet light that photo-
oxidises any dissolved organics, thus reducing the TOC content of the
water and deactivates any living bacteria present.
The high purity water can be dispensed from the system via the
automatic dispense valve which is again protected from external
contamination by a sterile 0.2 um, point of use filter.
The microprocessor control system constantly monitors the system
performance and water qualities. If at any time the preset parameters
are exceeded the system will respond with various alarm messages
prompting actions. Under certain serious alarm conditions the unit will
automatically shutdown to prevent injury and to protect the unit from
damage. Refer to Section 5.3 for details of all operating alarm
conditions and safety features.
2.2 DISINFECTION
Regular disinfection of the unit is recommended to maximise the life of
the RO membrane/s and ensure constant performance. If the unit is
regularly used disinfection would be recommended every 6 months.
The process of disinfection is semi-automatic and requires only the
substitution of the media pacs with a cleaning adaptor cartridge, which
contains the required disinfecting chemical agent.
The graphical display will give prompts at every stage of the
disinfection routine to guide
Refer to Section 6.0 for details on how to carry out disinfection on the
SELECT FUSION Unit.
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OPERATING MANUAL FOR SELECT FUSION
SECTION
INSTALLATION
This section provides the recommended method of installation for the
SELECT FUSION. It is divided into the following sub-sections.
SECTION CONTENTS
3
3.1 Environment
3.2 Unpacking
3.3 Installation Kit
3.4 Wall Mounting Instructions (Optional)
3.5 Raw water Pre-filter Assembly
3.6 Cartridge Packs
3.7 Preliminary Checks
3.8 Installation
3.9 Cartridge Pack Location
3.10 0.2µm Point of use Filter Location
3.11 Handling the Unit.
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OPERATING MANUAL FOR SELECT FUSION
3.0 INSTALLATION
3.1 ENVIRONMENT
The unit should be installed in a clean and dry environment as
specified in Section 1.6. The unit can either be wall or bench
mounted. Refer to Section 3.4 for details on how to install the wall
mounting kit.
3.2 UNPACKING
Remove all packaging materials and ensure the following items have
been provided.
•Select Fusion Unit
•Installation kit
•Select Wall mount kit (Optional)
•Raw water pre-filter housing and wall mount bracket, c/w filter
element.
•PP-8 Puripac cartridge
•NCP media pack
•User Manual
3.3 INSTALLATION KIT
The installation kit comprises of the following items:-
•3 off security clips
•1 off 12- 8mm stem reducer
•2 off ½” hose tail fittings
•1 off ½”- ¼” reducing bush
•1 off 12mm stem elbow
•3 off 8mm stem elbow
•1 off 8mm-¼” straight adaptor
•4 mtrs ½” blue braided hose
•7 mtrs 8mm natural, nylon tubing
•3 mtrs 12mm natural, nylon tubing
•1 roll of PTFE sealing tape
Fig-4InstallationKit
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OPERATING MANUAL FOR SELECT FUSION
3.4 WALL MOUNTING INSTRUCTIONS (OPTIONAL)
Check Section 1.6 for working weights of the Select Fusion units
before attempting to wall mount. It is vital that the supporting wall is
sound and is of load bearing, brick or concrete construction and of
adequate thickness to secure to and carry weights of potentially up to,
44Kgs.
Wall fixings must be of good quality and of the largest size to match the
10mm diameter holes provided in the wall mount brackets and of
adequate length to ensure a strong retention. All fixing points must be
used and be sound and tightened before attaching the unit. If unsure
contact Purite Customer Service Department for advice.
3.4.1 Fitting
A Select Fusion Unit can be heavy and difficult to handle at installation;
therefore, it is advisable to have additional personnel and/or suitable
equipment to assist with the installation of this unit.
Note:
When required, Select units are specifically built to fit a wall mounting
bracket, therefore, if at a later date it is required to remove the unit to
stand on a bench top, it MUST be fitted with 2 off Foot Brackets.
Please contact the Purite Service Department for further information.)
FIG-5 WALL MOUNT BRACKET
5 x 10mm dia.
Holes for fixing to
mounting surface
2 threaded holes to
attach unit to wall
mounting bracket
2 holes to attach
unit to wall
mounting bracket
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