Purite SELECT NEPTUNE Series User manual

SELECT NEPTUNE
Analytical
Life Science
Ultimate
USER MANUAL
Issue:
B
Date: 18.02.08
Select Neptune Manual Iss: B

INTRODUCTION
The SELECT Neptune Range.
The SELECT Neptune range of polishing units will provide “guaranteed” 18.2
MΩ-cm ultra-pure water for Analytical and Life Science laboratory applications
when fed direct from a feedwater source of < 20µs/cm.. The units have been
designed to provide better than Grade I water quality according to BS EN ISO
3696 “Water for Analytical Laboratory Use”
There are 3 models in the range: -
Analytical
Life Science
Ultimate
The Analytical unit has a dispense rate of up to 2l/min (120 l/hr) and the Life
Science and Ultimate have a dispense rate of up to 1.5 l/min (90 l/hr).
The use of high quality semiconductor, nuclear grade, mixed bed resins
combined with an organic adsorbant form the principle water purification process
incorporated within the units.
In order to achieve the critically low Total Organic Carbon (T.O.C.) levels
required by today’s analytical techniques the SELECT Neptune units incorporate
photo-oxidation irradiation technology, in the form of short wavelength UV light,
to breakdown organic molecules.
The polishing units can be fed from a Pre-purified water supply of <20µs/cm
provided by anyone of the Purite SELECT Descale/Analyst/HP/Bio units, or
can be fed direct from an existing ringmain system.
The units constantly monitor: -
•Water quality - MΩ-cm
•Temperature -
0
C
•Flowrate - L/min
•Pressure - Bar
•Total Organic Carbon - ppb as C
These parameters can be viewed via the graphic display.
Select Neptune Manual Iss: B

In all cases where this symbol is used, documentation needs
out the nature of the potential
actions that have to be taken.
to be consulted in order to find
HAZARD and any
INTENDED USE
The units are not for use in explosive atmospheres or an
environme Section 1.7.
The units are for indoor use only and are not to be washed down.
The units are not classified as Medical Devices.
nt outside the limits as specified in
The units should only be fed only from a pre-purified supply.Refer
to Section 1.3 for details of feedwater conditions
The units should only be powered from a single-phase electrical
supply. Refer to Section 1.2.1 for details of required electrical
supply.
Select Neptune Manual Iss: B

CONTENTS
SECTION 1 –
1.1 Standard Features
1.2 Electrical Specifications/connections
1.3 Feedwater Specifications
1.4 Treated Water Specification
ECTION 2 –
SECTION 3 –
3.1 Environment
3.2 Unpacking
3.3 Installation Kit
3.4 Wall Mounting Instructions (Optional)
3.5 Purified Water Pre-filter Assembly (Optional)
3.6 NCP Cartridge Pack
3.7 Preliminary Checks
3.8 Installation
3.9 Cartridge Packs Location
3.10 0.2 um Point of Use Filter (Life Science/Ultimate only)
3.11 Handling the Unit.
SECTION 4 – OPERATIONAL PROCEDURES – QUICK REFERENCE
4.1 Operator Interface
4.2 Starting the Unit for the First Time.
4.3 Starting the Unit During Normal Operation
4.4 Stopping the Unit during Normal Operation.
4.5 Stopping the Unit in an Emergency
4.6 Dispensing Water from the Unit
4.7 Using the Automatic Filter air-bleed Feature
SPECIFICATION
1.5 Water Services Connections
1.6 Weights and Dimensions
1.7 Environmental
1.8 Standards Applied
1.9 Caution and Warning Statements
1.10 General Safety Information
S PROCESS DESCRIPTION
2.1 Operational Overview
2.2 Disinfection
INSTALLATION AND COMMISSIONING
Select Neptune Manual Iss: B

SECTION 5 – OPERATING PROCEDURES – DETAILED REFERENCE
5.1 Control Philosophy
Structure
5.3 Clean Routine
SECTION 6 – DI
ridge
Internal Filter (Analytical)
7.3 Replacing the 0.05µm Ultramicrofilter
Filter
7.5 Replacing the (185/254nm) Ultraviolet Lamp/s
B Lithium Battery
urfaces and Consumable
SECTION 8 – TR
ssages
9
9
9
9
9
9
9
5.2 Menu
5.4 Dispense Options
5.5 User Settings Menu
5.6 “Processing” Screen Information
5.7 Safety Features
5.8 Error and Advisory Alarms
5.9 Using the Data Logger
SINFECTION
6.1 Disinfection Procedure
SECTION 7 – MAINTENANCE
7.1 Replacing a NCP Media Cart
7.2 Replacing the 0.2µm
7.4 Replacing 0.2um Point of Use
7.6 Replacing Fuse/s
7.7 Replacing main PC
7.8 Cleaning of External S
Replacement Guide.
7.9 Preventative Maintenance Guide.
OUBLE SHOOTING
8.1 General Fault Conditions
8.2 Fatal Alarm Messages
8.3 Advisory Alarm Me
SECTION 9 – CONSUMABLES/ SPARES & ACCESSORIES
.1 Consumables
.2 Consumable Replacement Guide
.3 Disposal of Consumables
.4 Consumable Shelf life
.5 Recommended Spares
.6 Serviceable Spares
.7 Accessories
Select Neptune Manual Iss: B

SECTION 10 – CE DECLARATION
10.
SECTION 11 – C
11.1
Appendix A
EEE Declaration
1 CE Certificate
ONTACT US
Contact Details
Pushfit Water Connectors
Material Safety Data Sheets
W
Select Neptune Manual Iss: B

DOCUMENT HISTORY
ge ChangeIssue Date of Chan Description of
A 18.07.06 First issue
B 18.02.08 Updated Declaration of Conformity, WEEE
Declaration included, Appendix, sections 1.10 and
dated to reflect this.9.3 have been up
Select Neptune Manual Iss: B

SECTION
SPECIFICATION
This section provides details of the SELECT Neptune electrical, mechanical and
process specification as well as relevant standards complied with and general
safety information. The section is divided into the following sub-sections.
SECTION CONTENTS
1.1 Standard Features
1.2 Electrical Specifications / Connections
1.2.1 Mains supply
1.2.2 Fuse rating
1.2.3 Serial port connection details
1.2.4 Alarm port connection details
1.3 Feedwater Specifications
1.3.1 Feedwater Flowrates
1.3.2 Feedwater Quality
1.3.3 Feedwater Pressure
1.4 Treated Water Specification
1.5 Water Services Connections
1.6 Weights and Dimensions
1.7 Environmental
1.8 Standards Applied
1.9 Caution and Warning Statements
1.10 General Safety Information
1
Select Neptune Manual Iss: B

1.0 SPECIFICATION
STANDARD FEATURES
•Guaranteed 18.2 MΩ-cm water quality available direct from
<20µs/cm pre-purified water supply.
•Flowrate, T.O.C., Temp Pressure and Water quality
monitoring.
•Wall or bench mountab
•System status alarms.
•Automatic cleaning/sanitisation procedure.
•Easy change disposable cartridge packs.
•Integral Total
•Multiple wate
•Three dispense modes.
•Microprocessor controlled with graphical user interface.
.2.1 Mains supply
g Current Draw (Amps) External Fuse Rating
erature,
le.
Organic Carbon Monitor.
r take offs.
ELECTRICAL SPECIFICATIONS / CONNECTIONS
1
Electrical KW
Supply Ratin
Single phase 0.1
100-240v and
duty 50/60 Hz
1.0 5 Amps
(conforming to
BS1362)
1.2.2 F
5AH250V, conforming to
IE
N
use Rating / Type
IEC module fuse type: - (20x5mm), T
C 127
umber per unit = 2
T utral fused.
n Details (see Fig-9)
Aw software
external printer or PC
Connector Type: RJ45 to 9 pin D-type socket. Contact Purite for supply
of Serial Port lead.
he mains supply is live & ne
1.2.3 Serial Port Connectio
pplication: Uploading of ne
Connection to
Select Neptune Manual Iss: B

Details (see Fig-9)
utput e.g. connection to BMS system
ting 34Vdc / 24ac, 1 amp).
supply
FEEDWA
1.3.1 edw
1.2.4 Alarm Port connection
Application: Volt free alarm o
Connector type: Din 3-pin Plug (max ra
Max. Lead length: 10 mtrs. Contact Purite for
of Alarm lead.
TER SPECIFICATIONS.
Fe ater Flowrates
M
Max Feed
odel Flowrate
L/hr
Analytical 120
Life Science 120
Ultimate 120
1.3.2 Feedwater Quality
C < 2 onductivity 0µs/cm*
Te re 1- 103.9
o
F)mperatu 40
o
C ( 3.8 –3
* For optimum performance the units should be fed from ed
water supply which includes the use of reverse osmosis. If the system is to
be fed from a deionised water supply a 0.2µm filter should be installed as
ent in order to protect the internal filters from
premature fouling. Refer to Section 9.1 Consumables for details.
1.3.3
Feedwater Pressure (Max) (20 psi)*
a pre-purifi
a minimum requirem
Feedwater Pressures
Feedwater Pressure (Min) (0.5 psi) Flooded head
•> 20 psi fit Pressure Reducing Valve; supplied as part of the
Installation kit.
Select Neptune Manual Iss: B