Purpleline SeaGo User manual

Boat Trailer Mover
Purple Line Document Reference SGO130-1304
USER MANUAL
design...innovate...improve
PATENT PENDING
SGO130-1304 SeaGo User Manual vs2.indd 1 3/05/2013 3:47:50 PM

Packaged Contents (Diagram 01)
BRACKET DIM
WEIGHT:
A3
SHEET 1 OF 1 SCALE:1:2
DWG NO.
TITLE:
REVISION DO NOT SCALE DRAWING
MATERIAL:
DATE
SIGNATURE
NAME
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
TOLERANCES:
LINEAR:
ANGULAR:
MFG APPV'D CHK'D DRAWN Q.A
REVISION REVISION NOTE DATE SIGNATURE CHECKED
NOTES:
DEBUR AND BREAK SHARP EDGES
BRACKET DIM
B
DETAIL B
SCALE 1 : 5
Oz Chassis
WEIGHT:
A3
SHEET 1 OF 1 SCALE:1:50
DWG NO.
TITLE:
REVISION DO NOT SCALE DRAWING
MATERIAL:
DATE
SIGNATURE
NAME
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
TOLERANCES:
LINEAR:
ANGULAR:
MFG APPV'D CHK'D DRAWN Q.A
REVISION REVISION NOTE DATE SIGNATURE CHECKED
NOTES:
DEBUR AND BREAK SHARP EDGES
Oz Chassis
123
402
32
52
LYC049-B02
棱 边
吴奕仙
杭州龙宇
2013-1-31
1
ego船用移动装置
支撑架 A
LYC050-A02
图号
热 处 理
比 例
设 计
材 质
1980.01
审 核
圆 角
数 量
表面处理
品名
版序
-A4
00
标记 处数 更改文件号签字 日 期
校 对
工 艺
标准化
批 准 图 纸 标 记
共 张
重 量(g)
A
B
C
D
日 期
第 张
A
F
B
C
D
A
B
C
D
F
1:3
134
备注：
5
Ra
LYC050-A02
00
未标示
276
加工级
尖 角
Hrc
硬度
五金机械有限公司
3
B02是左右对称件，各1件/套。
无毛刺等缺陷。
技术要求：
2、LYC050-A02与LYC050-
1、焊接牢固，表面光滑，
3
3
3
3
4
2
LYC049-A02
1
项目号 图号 品名 规格 数量 材质 备注
1 LYC050-005 U形板 1
2 LYC050-003 L固定板 1
3 LYC050-004
固定板 1
4 LYC050-006 50*1.8方管 1
3
16
27
8.2
1
1
1
2
1
3
4
5
6
10 11
7
18
12
13
9
Page 2
B
DETAIL B
SCALE 1 : 5
Oz Chassis
WEIGHT:
A3
SHEET 1 OF 1 SCALE:1:50
DWG NO.
TITLE:
REVISION DO NOT SCALE DRAWING
MATERIAL:
DATE
SIGNATURE
NAME
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
TOLERANCES:
LINEAR:
ANGULAR:
MFG APPV'D CHK'D DRAWN Q.A
REVISION REVISION NOTE DATE SIGNATURE CHECKED
NOTES:
DEBUR AND BREAK SHARP EDGES
Oz Chassis
8
B
DETAIL B
SCALE 1 : 5
Oz Chassis
WEIGHT:
A3
SHEET 1 OF 1 SCALE:1:50
DWG NO.
TITLE:
REVISION DO NOT SCALE DRAWING
MATERIAL:
DATE
SIGNATURE
NAME
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
TOLERANCES:
LINEAR:
ANGULAR:
MFG APPV'D CHK'D DRAWN Q.A
REVISION REVISION NOTE DATE SIGNATURE CHECKED
NOTES:
DEBUR AND BREAK SHARP EDGES
Oz Chassis
1417
14
15
16
Illustration purposes only
SGO130-1304 SeaGo User Manual vs2.indd 2 3/05/2013 3:47:55 PM

Table of Contents
Packaged Contents Images Page 2
Packaged Contents List Page 3
Introduction Page 4
Specications Page 4
Installation Safety Guidelines Page 4
Installation Pre-Check Guidelines Page 5
SeaGo™ Power Mover Page 5
Mechanical Assembly and Installation - Images Page 6
Mechanical Assembly and Installation Page 7
Electrical Wiring Diagram Page 8
Remote Control Handset Page 9
Pairing the Remote Page 10
Electronic Control Unit Operation Page 10
Single Axle and Dual Axle Congurations Page 11
Battery Conguartion using Four Motors Page 11
Jockey Wheels Page 11
Operating Safety Guidelines Page 12
Operating Instructions Page 13
Trouble Shooting Page 14
Maintenance Instructions Page 15
Warranty Page 15
Registration Page 15
Purple Line Address Details Page 16
Packaged Contents
Item Qty Description
12 SeaGo Power Movers (Power Movers)
22 Quick Release Mounts
31 Cross Bar
41 Electronic Control Unit (Control Unit)
51 Remote Handset (Remote)
62 Top Plate
68 Top Plate - Nuts and Washers
72 Lower Bracket
82 U-Bolt
84 U-Bolt - Nuts and Washers
91 Engagement Handle
10 1 Positive (+) Red Battery Cable 1.8M
11 1 Negative (-) Black Battery Cable 1.8M
Item Qty Description
12 1 Positive (+) Red Motor Cable 5M
13 1 Negative (-) Black Battery Cable 5M
14 2 Battery Clips
15 2 Anderson Plug
16 1 Battery Box
17 2 U-Bolt Spacer
18 2 Roller and Wheel Spacer 20mm
19 2 Lower Bracket Spacers (Not illustrated)
20 3 AAA Batteries (Not illustrated)
21 2 Retaining Pins (Not illustrated)
Page 3
Before assembling and installing SeaGo™ check that all components have been supplied?
SGO130-1304 SeaGo User Manual vs2.indd 3 3/05/2013 3:47:56 PM

Introduction
Thank you for choosing the Purple Line SeaGo™ Boat Trailer Mover. The revolutionary SeaGo™ Boat
Trailer Mover (Patent Pending) is designed to manoeuvre Boat Trailers via a remote control handset
effortlessly, enabling navigation in restricted areas minimising the risk of damage to your boat. It will also
aid in hitching and de-hitching the Boat Trailer from the tow vehicle. SeaGo™ features a quick release
mount that allows the Power Mover to be swiftly installed and un-installed. When un-installed you can
then and only then immerse the Boat Trailer into water to prevent corrosion and damage to the motor
and gearbox and also prevent damage whilst the Boat Trailer is in transit and secure the unit from theft.
The mover has been engineered to the highest standards, manufactured according to the highest quality
assurance processes and is guaranteed for 2 years from date of purchase.
This user manual will enable you to install the SeaGo™ Boat Trailer Mover and operate it correctly.
Accordingly, please read this manual thoroughly and follow all safety guidelines, prior to installation and usage.
Specications
Performance SGO130
Voltage 12V DC
Average Current Consumption *25 Ampere
Maximum Current Consumption *76 Ampere
Maximum Speed *12cm per second
Weight including all xture and ttings *37Kg
Safe Working Load (SWL) Two Motors (Twin Conguration) 2250Kg
Safe Working Load (SWL) Four Motor (Quad Conguration) 3500Kg
Minimum Width (Boat Trailer) 1800mm
Maximum Width (Boat Trailer) 2500mm
Power Source 12V DC
Prex * indicates an approximation
Average Current Consumption using approximately a 1100Kg loaded single axle boat trailer on a hard level surface.
Maximum Current Consumption using approximately a 1100Kg loaded single axle boat trailer ascending a 1:4 (25%) gradient.
Installation Safety Guidelines
CAUTION
CAUTION
The symbols to the left identify important satefy notices or precautions.
They mean;
• CAUTION!
• WARNING!
• SAFETY FIRST!
• IMPORTANT INFORMATION
x
BEFORE COMMENCING WORK ON THE BOAT TRAILER
READ the owners manual supplied with the boat trailer.
READ this user manual thoroughly before installation
and use, to avoid personal injury and damage to
property.
CHECK the condition of the trailer and replace any
damaged or worn components.
CHECK the condition of the tyres and pressure, and if worn
replace.
SECURE all wheels with wheel chocks.
DO NOT install or operate the unit if you are under the
inuence of alcohol, drugs or medication that could
impair your ability to use this equipment.
Typical Boat Trailer
Worn TyreWheel Chock
Page 4
SGO130-1304 SeaGo User Manual vs2.indd 4 3/05/2013 3:47:56 PM

Installation - Pre-Check Guidelines
These instructions are of a general guidance as installation will vary according to the
make and model of the boat trailer. To aid you with the installation a video is available
for viewing at www.purpleline.com.au/seago. If in doubt regarding the installation of
SeaGo™ contact the dealer it was purchased from and seek instruction before proceeding.
1. Prior to commencing the installation clean, and de-rust if required, all areas on the boat trailer where
components will be axed.
2. If the boat trailer requires de-rusting apply an anti-corrosion compound or paint for protection and
allow to dry.
3. Place the Boat Trailer on a dry and hard level surface, preferably over a assembly pit for ease of
access and enhanced personal safety.
4. Ensure the handbrake is on.
5. If you need to raise the Boat Trailer off the ground to aid tting the Cross Bar use a jack similar to the
Kojack Hydra Jack and follow the instructions in the user manual. It is not safe to work under a
Boat Trailer unless it is correctly secured by Prop-Jacks or Ramps and Wheel Chocks. Use an
appropriate jacking product.
6. Unpack all the SeaGo™ components and ensure all are accounted for by checking them against the
Packaged Contents list, as featured on Page 3 and listed Page 3.
7. Record on the the guarantee section at the end of this manual, the serial numbers located on the
inside edge of the gearbox attached to the Power Movers and register SeaGo™ online.
SeaGo Power Mover
Motor
Gearbox
Electrical Connection
Roller
Retention Spring
Carrier Body
Spindel
Sliding Bolts and Slots
Retaining Pin
Tonque
Page 5
SGO130-1304 SeaGo User Manual vs2.indd 5 3/05/2013 3:47:58 PM

20mm Gap
Silder Bolts
Slots
Mechanical Assembly and Installation
Diagram 1: SeaGo Disengaged Position
Diagram 2: SeaGo to Disengaged
Mount
Cross Bar
Mountt
t
Diagram 3: Cross Bar and Mounts
Diagram 4: Motor assembly on Cross Bar and Mounts
Diagram 5: Upper and Lower Bracket assembly on Chassis
A
DETAIL A
SCALE 1 : 2
Oz Chassis
WEIGHT:
A3
SHEET 1 OF 1 SCALE:1:50
DWG NO.
TITLE:
REVISION DO NOT SCALE DRAWING
MATERIAL:
DATE
SIGNATURE
NAME
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
TOLERANCES:
LINEAR:
ANGULAR:
MFG APPV'D CHK'D DRAWN Q.A
REVISION REVISION NOTE DATE SIGNATURE CHECKED
NOTES:
DEBUR AND BREAK SHARP EDGES
Oz Chassis
Diagram 6: Assembly Exposé
B
DETAIL B
SCALE 1 : 5
Oz Chassis
WEIGHT:
A3
SHEET 1 OF 1 SCALE:1:50
DWG NO.
TITLE:
REVISION DO NOT SCALE DRAWING
MATERIAL:
DATE
SIGNATURE
NAME
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
TOLERANCES:
LINEAR:
ANGULAR:
MFG APPV'D CHK'D DRAWN Q.A
REVISION REVISION NOTE DATE SIGNATURE CHECKED
NOTES:
DEBUR AND BREAK SHARP EDGES
Oz Chassis
Diagram 8: Centre Axis - Wheels
Top Plate Bolts
Top Plate
Boat Chassis
Lower Bracket
U-Bolt Nuts and Washers
U-Bolt
Centre Axis
20mm Gap
between
roller &
tyre
Diagram 1a: SeaGo Disengaged from Rollers
Engagement
Handle
Diagram 7: Mounting & Securing SeaGo
Page 6
Tonque
Slot for
tonque
SGO130-1304 SeaGo User Manual vs2.indd 6 3/05/2013 3:48:07 PM

1. Prior to commencing assembly, check that SeaGo™ is set in the disengaged position. SeaGo™ is set in
the disengaged position when the Slider Bolts are positioned to the right of the Slots. Refer Diagram 1.
2. If SeaGo™ is set in the engaged position, insert the Handle into the Spindle and rotate clock-wise. Refer
Diagram 2.
3. Take the Mounts and the Cross Bar and join together. Loosely tighten the nuts, as you will be required
to adjust these later. Refer Diagram 3.
4. Clip the Power Movers onto the Quick Release Mounts as per Diagram 4. This can be achieved by tilting
the back of the Power Mover upwards and slotting the tongue on the Carrier Body into the slot on the
Quick Release Mount. Once it is slotted in, lower the rear of the Power Mover. There is no need at this
stage to insert the Retaining Pin. Refer Diagram 7.
5. Fit the Upper and Lower Brackets as per Diagram 5, using the bolts, nuts and washers supplied. Loosely
tighten the nuts, as you will be required to adjust these later.
6. Place the Motor and Cross Bar Assembly (Diagram 4) on a mat and drag under the Boat Trailer with the
Rollers facing the wheels.
7. Tape the 20mm Spacers to the Rollers at centre axis point.
8. Raise one motor at a time and loosely connect the Quick Release Mount with the U-Bolt onto the Lower
Bracket so that the centre axis of the Roller is level with the centre axis of the Wheel (Refer Diagram 8)
Repeat for the other side. (The Lower Bracket has a number of connection points that will allow you to
raise or lower the Power Mover to align it with centre axis of the Wheel (Refer Diagram 6)
9. If you are unable to ideally align the Rollers with the centre axis of the Wheel you can use the Lower
Brackets Spacers supplied. (Not illustrated)
10. Move the Top Plate and Lower Bracket simultaneously so that the Spacer attached to the Roller is tight
against the tyre.
11. If you are unable to ideally position the Rollers with the 20mm Spacer attached hard against the wheel
you can use the U-Bolt Spacers supplied.
12. Once in position tighten all Bolts and Nuts.
13. Fit the retaining Pin to the Power Mover.
Mechanical Assembly and Installation
Page 7
B
DETAIL B
SCALE 1 : 5
Oz Chassis
WEIGHT:
A3
SHEET 1 OF 1 SCALE:1:50
DWG NO.
TITLE:
REVISION DO NOT SCALE DRAWING
MATERIAL:
DATE
SIGNATURE
NAME
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
TOLERANCES:
LINEAR:
ANGULAR:
MFG APPV'D CHK'D DRAWN Q.A
REVISION REVISION NOTE DATE SIGNATURE CHECKED
NOTES:
DEBUR AND BREAK SHARP EDGES
Oz Chassis
SGO130-1304 SeaGo User Manual vs2.indd 7 3/05/2013 3:48:09 PM

Page 8
ELECTRICAL WIRING DIAGRAM:
View
when
installed
behind
wheels
SeaGo™ is supplied with a Battery Wiring Loom designed to connect to the Electronic Control Module and
battery. Additionally, it has a two wiring looms that connect to the Electronic Control Module which include
an Anderson Plug at the other end to connect to the Anderson Socket on the Power Movers.
1. Take one of the wiring looms with the Anderson Plug and plug the terminal at the other end into
terminals 1 & 2 on the Control Unit.
2. Plug the Anderson Plug into the Anderson Socket as per the diagram.
3. Repeat for the other wiring loom.
4. Take the Battery Wiring Loom and connect the red lead to positive terminal on the Control Unit and
connect the black lead to negative terminal on the Control Unit.
5. Take the Battery Wiring Loom and connect the Battery Clip to the battery matching the positive clip
to the positive terminal on the battery and the negative Battery Clip to the negative terminal on the
battery.
6. Engage the Power Movers and SeaGo™ is now powered and ready to operate.
Anderson Plugs
Leads
3 & 4
Leads
1 & 2
Power Movers
Ensure to connect all terminals correctly, as cross polarsing them will
short the Electronic Control Unit and void the warranty
SGO130-1304 SeaGo User Manual vs2.indd 8 3/05/2013 3:48:10 PM

Page 9
REMOTE CONTROL HANDSET OPERATION:
SeaGo™ is supplied with a Remote Control Handset powered by
three ‘AAA’ 1.5V batteries. The Remote is activated by pressing the
Power Button (A) twice within 1 second. Once activated the Green
LED will illuminate and the directional control buttons can now be
accessed to move the Boat Trailer. The Remote will automatically
turn off if not used for 60 seconds.
A- Power Button: press twice within one second to
activate Remote.
Green LED: will illuminate when Remote is switch on.
B - Forward Button: will propel the Boat Trailer in a forward
direction.
C - Reverse Button: will propel the Boat Trailer in a reverse
direction.
D - Forward Left Button: will propel the right wheels in a forward
direction.
E - Forward Right Button: will propel the left wheels in a forward
direction.
F - Reverse Left: will propel the right wheels in a reverse
direction.
G - Reverse Right: will propel the left wheels in a reverse
direction.
To rotate the Boat Trailer on its axis in a clockwork direction press the ‘left forward’ (D) and ‘right reverse’
(G) buttons simultaneously. To rotate the Boat Trailer on its axis in a anti-clockwork direction press the ‘right
forward’ (E) and ‘left reverse’ (F) buttons simultaneously.
Note: This function is disabled when the Control Unit is congured to operate in twin axle mode.
When pressing a directional button on the Remote, the Boat Trailer will start slowly at rst and
reach its full speed within 2.5 seconds, to minimise stress on the trailer.
Turn the Remote over and gently push and slide the battery access panel
in the direction of the arrow head (below diagram A). Insert three new
‘AAA’ 1.5V batteries and replace the battery access panel by sliding it
into the Remote in the opposite direction to open it. When replacing old
batteries, please dispose of these according to guidelines published by
your local authority. Note batteries are considered a hazzardous material.
Check the condition of the batteries regularly to ensure they are in prime
condition and not leaking. Damage to the Remote caused by leaking
batteries is not covered under warranty.
REMOTE HANDSET BATTERIES:
SGO130-1304 SeaGo User Manual vs2.indd 9 3/05/2013 3:48:12 PM

The Electronic Control Unit controls the motors via the Remote.
The Control Unit has three LED lights (Fig 6) and one recessed button (Fig 6A).
When turning the Isolation Switch on, the Control Unit will perform a self-test automatically. All the LED’s
will illuminate for 0.2 seconds and then cease, which indicates the Control Unit is functioning correctly.
If there is a fault, the Control Unit LED’s will ash accordingly:
Green LED: Will illuminate when the Remote is turned on. If the Remote is out of range the LED will ash.
(Maximum range of signal is 100 metres without obstruction)
Blue LED: Will illuminate when the temperature of the control unit exceeds its operational limit or when
battery voltage is too low or too high.
Red LED: Will illuminate indicating the following errors;
• Voltage too low <10V: LED will ash twice slowly.
• Voltage too high >15V: LED will ash fast ve times.
• Electric current is too high (= or >120A) LED will constantly ash.
• Temperature is too high >80C: LED is will illuminate permanently
Reset Button: Used for pairing the Remote.
The Control unit will automatically turn off if no button on the Remote is pressed within 60 seconds or the
Power Mover is working constantly in one direction for longer than three minutes. This is a built in safety
feature to preserve battery power and prevent the Control Unit from overheating.
Page 10
ELECTRONIC CONTROL UNIT OPERATION:
ELECTRONIC CONTROL UNIT:
PAIRING THE REMOTE:
SeaGo™ is supplied by the factory with the Remote already paired to operate in single axle mode. Should
you ever need to replace a Remote or set it up to operate in Dual Axle mode, follow these instructions.
SINGLE AXLE MODE: Switch on the Isolation Switch and the Control Unit LED’s will ash for ten seconds.
Using the Aerial press the Rest Button on the Control Unit and the Green LED will ash. Whilst the Green
LED is ashing press the Power Button on the Remote twice. The Green LED on the Control Unit will remain
on.
DUAL AXLE MODE: For Dual Axle congurations repeat the foregoing process with the Remote for both
Control Units.
After completing these procedures the SeaGo™ will operate after pressing one of the directional buttons
Green LED
Blue LED
Red LED
A: Reser Button Aerial
SGO130-1304 SeaGo User Manual vs2.indd 10 3/05/2013 3:48:13 PM