Purpleline kojack KJ4T User manual

4000KG
Hydraulic Caravan
and RV Jack
Part Number: KJ4T
User Manual
Meets Australian and New Zealand
Standard AS/NZS 2693:2007
MANUAL Hydra Jack - RV Jacking Kit 4000kgs.indd 1 29/08/2013 10:45:36 AM
Patent Number: 201310641
Design Registration: 347123
KoJack-HydraulicJack-8pp.ai 1 8/08/14 10:31 AM
More information https://www.caravansplus.com.au

KJCK 4000KG HRUC CRVN N RV JCK

3
2
6
N tes
1 Cap & Threaded Rod
2 Collar
3 Hydraulic Ram - 2 Stage
4Oil Filler Cap
5 Tube for Lifting Handle
6 Release Valve
7 Ball Adapter
8 Square Head Adpater
9 Extension - 100mm

a

MANUAL Hydra Jack - RV Jacking Kit 4000kgs.indd 2 29/08/2013 10:45:36 AM
KoJack-HydraulicJack-8pp.ai 2 8/08/14 10:31 AM
More information https://www.caravansplus.com.au

KJCK CMPNNT
 H 0mm TNN PC
NT NCU  TNR
UR H
00mm TNN PC
7
9
ru
NA S A AN
 AS SA
   A  
A  S  A
A AAANS
 M NMAN  
 S A NA
 N N 6 3 9 299
Srew
ru
Srew
ANN
A S MANA A
 SA AN NSNS
ru
Srew

MANUAL Hydra Jack - RV Jacking Kit 4000kgs.indd 3 29/08/2013 10:45:39 AM
KoJack-HydraulicJack-8pp.ai 3 8/08/14 10:31 AM
More information https://www.caravansplus.com.au

PCCTN
 A 000 A AAAN AN  A
 oring Load Limit 4000 
 inimum Height of oac 171mm
 aximum Lift Height of oac 453mm
 inimum Height ith Head Attachment 265mm
 aximum Lift Height ith Head Attachment 485mm
 inimum Height ith Head Attachment 100mm Extension 365mm
 aximum Lift Height ith Head Attachment 100mm Extension 585mm
 inimum Height ith Head Attachment 150mm Extension 415mm
 aximum Lift Height ith Head Attachment 150mm Extension 635mm
 inimum Height ith Head Attachment 150100mm Extension 515mm
 aximum Lift Height ith Head Attachment 150100mm Extension 735mm
 Lift Range 220mm
a is engineered to lift most on-road and off-road
but not limited to ayco
vehicles built ith a Trailer ate acing mount t does not require the removal of
the ocey heel or interfere ith its operation and is a safe high lift range acing
system a
minus the components can also be used to lift most vehicles up to
GNR T
ANN: Read this ser anual carefully before use to familiarise yourself ith
the operation of the a and to ensure you are able to operate it in a safe manner
Failure to heed the folloing instructions could result in serious inury or damage to property
 se only the components supplied
 eep and maintain the a and components in good condition
 nspect and test the a and components before use to ensure there
leas loose bent or missing parts
are no
 o not use the a and its components if they are in any ay defective
RCMMN  PRTNG NTRUCTN
 o not operate the a
of drugs alcohol or any medication that could impair your ability to
use the equipment safely
MANUAL Hydra Jack - RV Jacking Kit 4000kgs.indd 4 29/08/2013 10:45:39 AM
Caravans or square head mounting at the lifting point including but not limited to
4 tonnes in eight
KoJack-HydraulicJack-8pp.ai 4 8/08/14 10:31 AM
More information https://www.caravansplus.com.au

RCMMN PRTNG NTRUCTN
cnt
 Consult the vehicle oners manual prior to using the a and its
components
 The vehicle must be attached to the to vehicle before and hen acing
 eep the or area clean and free of haards
 eep children at a safe distance hilst oring on the vehicle
 a
 o not occupy the vehicle hilst lifting or oring on it
 Choc all heels before using the a to lift the vehicle
 o person should place any portion of their body under the vehicle supported only
by the a
 After the vehicle is raised to the correct height secure it by placing a vehicle
support stand under the chassis
PRTNG NTRUCTN
 
1
oin the three sections of the ac Handle together
2
nscre the Cap by turning it anti-clocise on a minimal distance until it ill
accommodate the Collar aprox 5cm above the Hydraulic Ram
Fit the to sides of the Collar around the threaded section under the Cap
Scre the Cap don to restrict vertical movement of the Collar beteen the Cap
and the Hydraulic Ram before fitting any Adaptor or Extension
3
4 Fit the Ball or Square Head Adapter over the Collar depending upon application
5 nsert the Hex ey into the rub Scre located on the Adapter and tighten by
6 osition the a under the ball socet or square mount on the vehicle
7
8 nsert the notched end of the ac Handle into the a Release Valve and
rotate clocise to close the valve
9 lace the other end of the
ac Handle in the Tube mounted on the a and
move the ac Handle up and don to raise the vehicle
10 f
Once the Release Valve is sufficiently turned it ill release
the ac is unable to lift the vehicle to the desired height insert the ac Handle
into the Release Valve and gently turn anti-clocise to
MPRT NT NTC
uring shipment and handling air can become trapped in the hydraulic system
degrading the performance of the a This can also occur hen changing and
as
far as it ill go place the ac horiontally ith the Oil Filler Cap facing upards
and remove the cap hich ill allo the air to escape
MANUAL Hydra Jack - RV Jacking Kit 4000kgs.indd 5 29/08/2013 10:45:39 AM
KoJack-HydraulicJack-8pp.ai 5 8/08/14 10:31 AM
More information https://www.caravansplus.com.au

PRTNG NTRUCTN
cnt
amount the Release
11 nsert the Hex ey into one rub Scre at a time and turn it anti-clocise suf-
12 Fit either the 150mm 100mm or both Extension ieces over the Collar and tighten
the rub Scres to secure it
13 Fit the appropriate Head Adapter over the Extension iece and tighten the rub
Scres to secure it
14 Repeat steps 8 and 9
15 lace a vehicle support stand at an appropriate spot under the chassis of the
vehicle suitable for resting and securing the vehicle and then loer the vehicle by
gently turning the Release
Valve on the a anti-clocise until the vehicle
16 Remove the a
 :
17 osition the a as per the set up used to raise the vehicle under the ball
socet or square mount on the vehicle
18 Repeat Steps 8 and 9
19 Remove the vehicle support stand
20 nsert the ac Handle into the Release Valve of the a and gently turn
anti-clocise to loer the vehicle
21 Remove the a 
A S AN SA:
 Remove the Ball or Square Head Adapter Extensions and Collar
 Ensure the Cap and threaded section is secured in the Hydraulic Ram by turning
it clocise until it ill turn no more
 Ensure the Hydraulic Ram is secure in the a by pushing it don as far
as it ill go f you have not already opened the Release Valve you ill need to
do this to loer the Hydraulic Ram
 Store the a and its Components upright in a dry environment to prevent the
components from rusting
 Store the a and its components in a safe place inaccessible to children
MANUAL Hydra Jack - RV Jacking Kit 4000kgs.indd 6 29/08/2013 10:45:39 AM
Valve is turned
is rested on the vehicle support stand
KoJack-HydraulicJack-8pp.ai 6 8/08/14 10:31 AM
More information https://www.caravansplus.com.au

CMR
hen the a and its Components are maintained and used correctly they are
an effective and simple means to raise a vehicle Hoever urple Line ill
and its
a
MAN N:
the ac in-operative
 A A :
Open the Release Valve by turning it anti-clocise and depress the Hydraulic Ram
as far as it ill go lace the ac on its side horiontally ith the Oil Filler Cap
 AN A :
Hydraulic Fluid should be changed every telve 12 months to maintain the ac in
AN:
t is prudent to lubricate all pivoting oints on the ac every three 3 months ith a
light oil
NN S:
Chec the Hydraulic Ram every three 3 months for signs of corrosion f apparent
clean ith an oily rag until removed To minimise corrosion ensure the Hydraulic Ram
is inserted all the ay in the ac hen not in use
NA A AN MANNAN:
o not totally unscre or remove the Release Valve
MNTNNC
MANUAL Hydra Jack - RV Jacking Kit 4000kgs.indd 7 29/08/2013 10:45:39 AM
KoJack-HydraulicJack-8pp.ai 7 8/08/14 10:31 AM
More information https://www.caravansplus.com.au

Patent Number: 201310641 Design Registration: 347123
NTRUCTN
The a and Components oods are guaranteed for 12 months
from
date of purchase and subect to Australian Consumer La
urle ine: arrants the a and Components are supplied
free of defects
eund:
elaed: The oods ill be replaced if defects ere apparent upon
purchase or a maor failure occurs hich cannot be repaired
eair: The oods ill be repaired in the event of failure
oods presented for repair may be repaired or replaced ith
refurbished goods or parts of a similar type
ntats:
purchased from and if purchased online urple Line
httppurplelinecomaucontactphp
 reister ur urase  t wwwurlelineau/rdutreistratin
Components and any consequential loss that may result
hotographs and images are for illustration purposes only and
may differ from the actual products urple Line reserves the right to alter
CMR
cnt 
MANUAL Hydra Jack - RV Jacking Kit 4000kgs.indd 8 29/08/2013 10:45:40 AM
Purple Line Pty. Ltd.
246A Governor Road
Braeside VIC Australia 3195
[phone]
[email protected]
www.purpleline.com.au
KoJack-HydraulicJack-8pp.ai 8 8/08/14 10:31 AM
More information https://www.caravansplus.com.au