PURSUIT 3000 EXPRESS User manual

3000 EXPRESS
3000 EXPRESS
OWNER’S MANUAL
FISHING BOATS
3901 St. Lucie Blvd.
Ft. Pierce, Florida 34946
Print Date 1/2003

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SAFETY INFORMATION
Your 3000ExpressOwner’sManualhasbeen
writtentoincludeanumberofsafetyinstructionstoassure the
safeoperationandmaintenanceofyourboat. Theseinstructions
are in the form of DANGER, WARNING, CAUTION, and
NOTICE statements. The following definitions apply:
IMMEDIATE HAZARDS WHICH WILL RESULT IN
SEVERE PERSONAL INJURY OR DEATH.
HAZARDS OR UNSAFE PRACTICES WHICH COULD
RESULT IN SEVERE PERSONAL INJURY OR DEATH.
HAZARDS OR UNSAFE PRACTICES WHICH COULD
RESULT IN MINOR PERSONAL INJURY OR PRODUCT
AND PROPERTY DAMAGE.
INFORMATION WHICH IS IMPORTANT TO PROPER
OPERATION OR MAINTENANCE, BUT IS NOT HAZARD
RELATED.
All instructions given in this book are as seen from the stern
lookingtowardthebow,withstarboardbeingtoyourright,and
port to your left. A glossary of boating terms is included.
IMPORTANT NOTE: Your boat uses internal combustion
engines and flammable fuel. Every precaution has been taken
by Pursuit Fishing Boats to reduce the risks associated with
possible injury and damage from fire or explosion, but your
own precaution and good maintenance procedures are neces-
sary in order to enjoy safe operation of your boat.
NOTICE

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ii
BOAT INFORMATION
MAKE:
SERIAL #:
MODEL:
GVRW:
PHONE:
REPRESENTATIVE:
TRAILER
NAME:
DEALER/PHONE:
ADDRESS:
SERVICE MANAGER:
ADDRESS:
SALESMAN:
DEALER PURSUIT
MODEL:
PURCHASE DATE:
IGNITION KEYS #:
DRAFT:
HULL SERIAL #:
DELIVERY DATE:
REGISTRATION #:
WEIGHT:
TRANSMISSION(S) (Inboard)
OUTDRIVE(S) (Inboard/Outboard)
MAKE:
PORT SERIAL #:
MODEL:
STARBOARD SERIAL #:
PORT SERIAL #:
MAKE: MODEL:
STARBOARD SERIAL #:
PROPELLER(S)
MAKE: MODEL:
STARBOARD SERIAL #:
MAKE:
DIAMETER/PITCH:
PORT SERIAL #:
RATIO:
ENGINE(S)
BLADES:
OTHER:
BOAT
Pursuit Fishing Boats reserves the right to make changes and improvements in equipment, design and vendored
equipment items, at any time without notification.
Please fill out the following information section and leave it in your Pursuit
3000 Express Owner’s Manual. This information will be important for you
and Pursuit service personnel to know, if and when you may need to call
Pursuit for technical assistance or service.

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IMPORTANT INFORMATION
Warranty and Warranty Registration Cards
The Pursuit Limited Warranty Statement is included with your boat. It has been written to be
clearlystatedandeasilyunderstood. Ifyouhaveanyquestionsafterreadingthewarranty,please
contact the Pursuit Customer Relations Department.
Pursuit, engine manufacturers, and the suppliers of major components maintain their own
manufacturer's warranty and service facilities. It is important that you properly complete the
warranty registration cards included with your boat and engine(s) and mail them back to the
manufacturers to register your ownership. This should be done within 15 days of the date of
purchaseandbeforetheboatisputintoservice. Aformforrecordingthisinformationisprovided
atthebeginningofthismanual. Thisinformationwillbeimportantforyouandservicepersonnel
to know, if and when you may need service or technical information.
Theboat warrantyregistrationrequirestheHullIdentificationNumber“HIN” whichislocated
on the starboard side of the transom, just below the rubrail. The engine warranty registration
requires the engine serial number(s). Please refer to the engine owner's manual for the location
of the serial number(s).
IMPORTANT:
All boat manufacturers are required by the Federal Boat Safety Act of 1971 to notify first time
owners in the event any defect is discovered “which creates a substantial risk of personal injury
to the public.” It is essential that we have your warranty registration card complete with
your name and mailing address in our files so that we can comply with the law if it should
become necessary.
Product Changes
Pursuit is committed to the continuous improvement of our boats. As a result, some of the
equipment described in this manual or pictured in the catalog may change or no longer be
available. Pursuit reserves the right to change standard equipment, optional equipment
and specifications without notice or obligation. If you have questions about the equipment
on your Pursuit, please contact your dealer or the Pursuit Customer Relations Department.
Transferring The Warranty
For a Transfer fee, S2 Yachts will extend warranty coverage to subsequent owners of Pursuit
models for the duration of the original warranty period. Please refer to the Pursuit Limited
Warranty Statement for the procedure to transfer the warranty.
To take advantage of this program, notification of the change of ownership, including the new
owner's name, address and telephone number together with the appropriate fee, must be sent to
Pursuit Fishing Boats, Customer Relations Department, 3901 St. Lucie Boulevard, Ft. Pierce,
Florida 34946, within 30 days of the date of resale.
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S2Yachtswillconfirm,inwriting,thatthetransferofthewarrantyhastakenplace. Afterwhich,
thetransfereewillbetreatedastheoriginalpurchaserasoutlinedinthePursuitLimitedWarranty
Statement.
Service
All warranty repairs must be performed by an authorized Pursuit Dealer. Should a problem
developthatisrelatedtofaultyworkmanshipormaterials,asstatedintheLimitedWarranty,you
should contact your Pursuit dealer to arrange for the necessary repair. If you are not near your
dealeroranotherauthorizedPursuitdealerorthedealerfailstoremedythecauseoftheproblem,
then contact the Pursuit Customer Relations Department within 15 days. Itis the boat owner's
responsibility to deliver the boat to the dealer for warranty service.
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OWNER'S/OPERATOR'S
RESPONSIBILITIES
Registration and Numbering
Federal law requires that all undocumented vessels equipped with propulsion machinery be
registered in the state of principal use. A certificate of number will be issued upon registering
the boat. These numbers must be displayed on your boat. The owner/operator of a boat must
carry a valid certificate of number whenever the boat is in use. When moved to a new state of
principal use, the certificate is valid for 60 days.
Inorderto be valid, thenumbersmust be installed totheproper specifications. Check with your
dealer or state boating authority for numbering requirements. The Coast Guard issues the
certificate of number in Alaska; all others are issued by the state.
Insurance
In most states the boat owner is legally responsible for damages or injuries he or someone else
operating the boat causes. Responsible boaters carry adequate liability and property damage
insurance for their boat. You also should protect the boat against physical damage and theft.
Some states have laws requiring minimum insurance coverage. Contact your dealer or state
boating authority for information on the insurance requirements in your boating area.
Reporting Boating Accidents
Allboating accidentsmust be reported by the operator or owner of the boatto theproper marine
law enforcement authority for the state in which the accident occurred. Immediate notification
is required if a person dies or disappears as a result of a recreational boating accident.
If a person dies or there are injuries requiring more than first aid, a formal report must be filed
within 48 hours.
Aformalreportmustbemadewithin10daysforaccidentsinvolvingmorethan$500.00damage
or the complete loss of a boat.
ABoatingAccidentReportformislocatednearthebackofthismanualtoassistyouinreporting
an accident. If you need additional information regarding accident reporting, please call the
Boating Safety Hotline, 800-368-5647.
Education
Ifyouare notanexperiencedboater, werecommendthat the boatoperatorandotherpeoplethat
normally accompany the operator, enroll in a boating safety course. Organizations such as the
U.S. Power Squadrons, United States Coast Guard Auxiliary, State Boating Authorities and the
American Red Cross offer excellent boating educational programs. These courses are worth-
whileevenforexperiencedboaters to sharpen your skills or bringyouuptodateoncurrentrules
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and regulations. They can also help in providing local navigational information when moving
to a new boating area. Contact your dealer, State Boating Authority or the Boating Safety
Hotline, 800-368-5647, for further information on boating safety courses.
Required Equipment
U.S.CoastGuardregulationsrequire certainequipmentoneachboat. TheCoastGuardalsosets
minimum safety standards for vessels and associated equipment. To meet these standards some
oftheequipmentmustbe CoastGuardapproved. “CoastGuardApprovedEquipment”hasbeen
determined to be in compliance with USCG specifications and regulations relating to perfor-
mance, construction, or materials. The equipment requirements vary according to the length,
type of boat, and the propulsion system. Some of the Coast Guard equipment is described in the
Safety Equipment chapter of this manual. For a more detailed description, obtain “Federal
Requirements And Safety Tips For Recreational Boats” by contacting the Boating Safety
Hotline, 800-368-5647, or your local marine dealer or retailer and read the book “Sportfish,
Cruisers, Yachts - Owner's Manual” included with this manual.
Some state and local agencies impose similar equipment requirements on waters that do not fall
under Coast Guard jurisdiction. These agencies also may require additional equipment that is
not required by the Coast Guard. Your dealer or local boating authority can provide you with
additional information for the equipment requirements for your boating area.
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TABLE OF CONTENTS
Chapter 1: Propulsion System Page
1.1 General ...............................................................................1-1
1.2 Drive Systems ....................................................................1-2
1.3 Engine Exhaust System......................................................1-2
1.4 Engine Cooling System......................................................1-3
1.5 Propellers ...........................................................................1-4
1.6 Running Gear .....................................................................1-6
1.7 Engine Instrumentation ......................................................1-9
Chapter 2: Helm Control Systems
2.1 General ...............................................................................2-1
2.2 Engine Throttle and Shift Controls.....................................2-1
2.3 Engine Synchronizer ..........................................................2-2
2.4 Neutral Safety Switch.........................................................2-2
2.5 Steering System ..................................................................2-3
2.6 Trim Tabs ...........................................................................2-3
2.7 Control Systems Maintenance ............................................2-4
Chapter 3: Fuel System
3.1 General ...............................................................................3-1
3.2 Gasoline Engine Fuel System.............................................3-2
3.3 Diesel Engine Fuel System.................................................3-4
3.4 Fueling Instructions ............................................................3-5
3.5 Fuel System Maintenance...................................................3-6
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TABLE OF CONTENTS
Chapter 4: Electrical System Page
4.1 General ................................................................................4-1
4.2 12-Volt System ....................................................................4-1
4.3 AC System...........................................................................4-9
4.4 Electrical System Maintenance ...........................................4-14
Chapter 5: Fresh Water System
5.1 General ................................................................................5-1
5.2 Fresh Water System Operation............................................5-1
5.3 Water Heater........................................................................5-2
5.4 Shore Water Connection......................................................5-3
5.5 Shower Operation ................................................................5-3
5.6 Fresh Water System Maintenance .......................................5-4
Chapter 6: Raw Water System
6.1 General ................................................................................6-1
6.2 High Pressure Washdown....................................................6-1
6.3 Livewell...............................................................................6-3
6.4 Air Conditioning..................................................................6-3
6.5 Raw Water System Maintenance.........................................6-4
Chapter 7: Drainage Systems
7.1 General ................................................................................7-1
7.2 Cockpit Drains.....................................................................7-1
7.3 Hardtop and Radar Arch Drains ..........................................7-1
7.4 Bilge Drainage.....................................................................7-2
7.5 Fishbox and Storage Compartment Drains..........................7-3
7.6 Water System Drains...........................................................7-3
7.7 Shower and Cabin Sink Drains............................................7-3
7.8 Rope Locker Drains.............................................................7-3
7.9 Drainage System Maintenance ............................................7-4
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TABLE OF CONTENTS
Chapter 8: Ventilation System
Page
8.1 Cabin Ventilation................................................................ 8-1
8.2 Windshield Ventilation....................................................... 8-1
8.3 Carbon Monoxide and Proper Ventilation.......................... 8-2
8.4 EngineCompartmentVentilation ........................................ 8-2
8.5 Maintenance ........................................................................ 8-3
Chapter 9: Exterior Equipment
9.1 Deck ...................................................................................9-1
9.2 Hull.....................................................................................9-3
9.3 Cockpit ...............................................................................9-4
Chapter 10: Interior Equipment
10.1 Head Compartment and Marine Toilet ..............................10-1
10.2 Galley and Sink..................................................................10-3
10.3 ConvertibleDinette and Table ............................................10-4
10.4 Carbon Monoxide Detector ................................................10-5
10.5 AirConditioner...................................................................10-5
10.6 V-Berth...............................................................................10-6
Chapter 11: Safety Equipment
11.1 General................................................................................ 11-1
11.2 Engine Alarms .................................................................... 11-1
11.3 Neutral Safety Switch ......................................................... 11-2
11.4 Required Safety Equipment................................................ 11-2
11.5 Automatic Fire Extinguishing System................................ 11-5
11.6 Carbon Monoxide ............................................................... 11-6
11.7 FirstAid .............................................................................. 11-9
11.8 AdditionalSafetyEquipment .............................................. 11-9
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TABLE OF CONTENTS
Chapter 12: Operation
12.1 General ...............................................................................12-1
12.2 Rules of the Road...............................................................12-1
12.3 Pre-Cruise Check ...............................................................12-3
12.4 Operating Your Boat ..........................................................12-5
12.5 Grounding and Towing ......................................................12-7
12.6 Fishing................................................................................12-8
12.7 Tower Operation ................................................................12-8
12.8 Transporting Your Boat .....................................................12-10
Chapter 13: Routine Maintenance
13.1 Exterior Hull and Deck ......................................................13-1
13.2 Upholstery, Canvas and Enclosures...................................13-4
13.3 Cabin Interior .....................................................................13-5
13.4 Bilge and Engine Compartment.........................................13-6
13.5 Drainage System ................................................................13-8
Chapter 14: Seasonal Maintenance
14.1 Storage and Lay-up ............................................................14-1
14.2 Winterizing.........................................................................14-4
14.3 Recommissioning...............................................................14-7
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TABLE OF CONTENTS
Chapter 15: Schematics Page
12-Volt DC Wiring Schematic .....................................................15-1
AC Wiring Schematic...................................................................15-2
Battery Cable Schematic ..............................................................15-3
Hydraulic Steering System ...........................................................15-4
Gas Fuel System ...........................................................................15-5
Diesel Fuel System .......................................................................15-6
Fresh Water System......................................................................15-7
Bridge Deck Raw Water System..................................................15-8
Head Plumbing System ................................................................15-9
Drainage System...........................................................................15-10
Bridge Deck Drainage System .....................................................15-11
Bridge Deck Plumbing .................................................................15-11
Sling Positions ..............................................................................15-12
Appendix A: Glossary of Terms.......................................................... A-1
Appendix B: Maintenance Log............................................................ B-1
Appendix C: Boating Accident Report................................................ C-1
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Chapter 1:
PROPULSION SYSTEM
1.1 General
ThePursuit3000Expressisdesignedtobepoweredwithtwingasolineordieselinboardengines.
Each manufacturer of the various marine power components provides an owner’s information
manual with its product. It is important that you read the manual(s) very carefully and become
familiar with the proper care and operation of the engines and drive systems. A warranty
registrationcardhasbeenfurnishedwitheachnewengine. Allinformationrequestedonthiscard
should be filled out completely by the dealer and purchaser and then returned to the respective
engine manufacturer as soon as possible.
DO NOT ATTEMPT TO SERVICE ANY ENGINE OR DRIVE COMPONENT WITHOUT
BEING TOTALLY FAMILIAR WITH THE SAFE AND PROPER SERVICE PROCE-
DURES. CERTAIN MOVING PARTS ARE EXPOSED AND CAN BE DANGEROUS TO
SOMEONE UNFAMILIAR WITH THE OPERATION AND FUNCTION OF THE EQUIP-
MENT.
USE ONLY CLEAN, DRY FUEL OF THE TYPE AND GRADE RECOMMENDED BY
THE ENGINE MANUFACTURER. THE USE OF INCORRECT OR CONTAMINATED
FUEL CAN CAUSE ENGINE MALFUNCTION AND SERIOUS DAMAGE.
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1.2 Drive Systems
Oninboard propulsionsystems,allshifting andgearingcomponentsareinstalledinsidethehull.
Only the propeller shafts and associated equipment are under water. The engines are mounted
below the bridge deck sole. A transmission, also called a gearbox, which performs desired
shifting functions, is directly coupled to each engine. The propeller shaft extends through the
hull and connects the transmission output coupling with the propeller. Some inboard transmis-
sionshave built-in reduction gearing. This gearing reduces thespeed of the propeller inrelation
to engine speed.
ALWAYS RETURN THE ENGINE THROTTLE LEVERS TO THE EXTREME LOW
SPEED POSITION BEFORE SHIFTING. NEVER SHIFT THE UNIT WHILE THE EN-
GINE SPEED IS ABOVE 1000 RPM.
All transmissions require oil or fluid of some type for lubrication. This level should be checked
at the same interval as the engine oil level.
Your boat is equipped with transmissions supplied by the engine manufacturer. For details on
the transmissions, refer to the engine or transmission owner's manual.
1.3 Engine Exhaust System
Engine exhaust exits the rear of the boat through the exhaust system. The system consists of
engine exhaust manifolds, exhaust hoses, mufflers, and thru-hull exhaust fittings.
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Inboard boats use the exhaust system to expel exhaust gases and cooling water. A periodic
inspection of the hoses, mufflers and related parts should be made to ensure that leaks or heat
deterioration have not resulted. Periodically inspect these items for signs of deterioration or
damage. Replace them as necessary.
DO NOT INHALE EXHAUST FUMES! EXHAUST CONTAINS CARBON MONOXIDE
THAT IS COLORLESS AND ODORLESS. CARBON MONOXIDE IS A DANGEROUS
GAS THAT IS POTENTIALLY LETHAL.
1.4 Engine Cooling System
All marine engines use surface water as a cooling medium. The cooling water enters the system
through a water intake in the hull and is expelled through the exhaust system. Water is pumped
throughthewaterinlets,circulatedthroughtheengineblockorheatexchanger,andrelinquished
with the exhaust gases through the exhaust system. The water pump uses a small impeller made
of synthetic rubber. The impeller and water pump cannot run dry for more than a few seconds.
Inboard engines use a thru hull water intake scoop and strainer. This strainer is located on the
hull bottom and must be kept free of mud, weeds and other debris. A ball valve is provided on
each intake thru hull. Be sure these valves are in the open position before operating the boat
engines.
A standard in-line sea strainer is located above the intake thru hull strainers. These should be
visually inspected periodically, by looking through the glass case, for accumulation of marine
growth, weeds, and other foreign objects. If clogged or dirty, the strainer should be cleaned.
A CLOGGED SEA STRAINER CAN RESTRICT THE SUPPLY OF COOLING WATER
TO THE ENGINE AND EXHAUST COMPONENTS, WHICH COULD RESULT IN SE-
VERE ENGINE AND EXHAUST SYSTEM DAMAGE.
Cleaning the sea strainers
• Turn off the engines.
• Close the engine water intake valve.
• Open the top of the strainer and remove the screen.
• Thoroughly flush the screen and the inside of the strainer to
remove foreign matter.
• Lubricate the seal.
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• Reassemble the strainer making sure that all fasteners are tight.
• Open the intake valve.
• Start the engine and inspect the strainer for leaks.
SHOULD AN ENGINE INTAKE, EXHAUST OR COOLING HOSE RUPTURE, TURN
OFF THE ENGINE AND CLOSE THE ENGINE WATER INTAKE VALVE IMMEDI-
ATELY. PROCEED, UNDER TOW IF NECESSARY, TO A SERVICE FACILITY FOR
APPROPRIATE REPAIRS. MAINTAIN A CLOSE VISUAL WATCH ON THE PROB-
LEM HOSE AND THE BILGE WATER LEVEL.
Inboard boats utilize an exhaust hose to relinquish cooling water. A periodic inspection of the
hose, mufflers and related parts should be made to ensure that leaks or heat deterioration have
not resulted.
Installation of “Fresh Water Cooling” provides adequate engine cooling without exposing the
internal engine cooling system to the harmful effects of surface water. This system is standard
with diesel and gasoline engines on the 3000 Express. The engine owner’s manual provides
additional information regarding the service and maintenance of this equipment.
1.5 Propellers
When the boats are shipped, the propellers are not
factoryinstalled. Initialinstallationofthepropellers
will be performed by the dealer during pre-delivery
service. Shoulditbenecessarytochangepropellers,
always use an appropriate removal tool or “Prop
Puller.” Do not attempt removal using a hammer.
Damage to the propeller, propeller shaft, or trans-
mission can result.
A few simple steps will enable you to install a propeller. First, make sure that no burrs or rough
edgesexistontheshaft,key,andbothkeyways. Trythekeyintothekeyways. Itmustslidefreely
intopositionwithouthavingsideplay. Itmightbenecessarytofilethekeywithaflatfiletocreate
the correct tolerance.
To ensure the proper fit of your propeller, follow these procedures:
Step 1: Withoutthekeyinstalled,slipthepropellerontheshaftbyhandasfarasitwillgo. Mark
the location at the front of the hub with a dry-marker and remove the propeller.
1-4
Propeller Assembly