QEM MDO P1P44F-010 User manual
MDO_P1P44F-010: Operator Manual
1/2
Table of Contents
MDO_P1P44F-010: Operator Manual 1 .............................................................................................
1. Informations 2 ................................................................................................................................
1.1 Release 2 ....................................................................................................................................
1.1.1 Specifications/Copyright 2 .....................................................................................................
2. General features 3 .........................................................................................................................
2.1 Description 3 .............................................................................................................................
2.2 Workings 3 .................................................................................................................................
2.3 Options 3 ....................................................................................................................................
2.4 Features 3 ..................................................................................................................................
2.5 Executable working 3 ...............................................................................................................
3. Hardware 5 ......................................................................................................................................
3.1 Function and LED keys 8 .........................................................................................................
3.2 Symbols and keys 8 ..................................................................................................................
3.3 Startup 9 ....................................................................................................................................
4. Main menu 10 ..................................................................................................................................
5. Homing 12 .......................................................................................................................................
5.1 Homing procedure 12 ...............................................................................................................
5.2 Error Delta 13 ............................................................................................................................
6. Machine datas 14 ...........................................................................................................................
7. Bottom bar 15 .................................................................................................................................
8. Manual/Semi-Automatic 16 ...........................................................................................................
8.1 Semi-Automatic Execution 20 .................................................................................................
9. Reset axes 21 ..................................................................................................................................
10. Restart working 22 ......................................................................................................................
11. Muliple Cuts/Automatic 23 ..........................................................................................................
11.0.1 Without table rotation 25 .....................................................................................................
11.0.2 With table rotation 25 ..........................................................................................................
11.0.3 Y-axis end position page 26 .................................................................................................
11.0.4 Axes parameters 26 .............................................................................................................
11.0.5 Working parameters 28 .......................................................................................................
12. Tilted Cuts/Automatic 29 ............................................................................................................
12.0.1 Y-axis end position page 32 .................................................................................................
12.0.2 Working parameters 32 .......................................................................................................
13. Flattening 33 .................................................................................................................................
13.0.1 Working parameters 35 .......................................................................................................
13.0.2 Axes parameters 35 .............................................................................................................
13.0.3 Working parameters 35 .......................................................................................................
14. Programming and executing profiles 36 ..................................................................................
14.1 Program list filtering 37 ........................................................................................................
14.2 Profiles 38 ................................................................................................................................
14.2.1 Profiles - CAD 39 ..................................................................................................................
14.2.2 Profiles - parameters 43 .......................................................................................................
15. Execution 45 ..................................................................................................................................
15.1 Program execution 45 ............................................................................................................
15.1.1 Profile execution 47 .............................................................................................................
15.1.2 Axis parameters 47 ..............................................................................................................
15.1.3 Working parameters 48 .......................................................................................................
16. Alarms 49 .......................................................................................................................................
MDO_P1P44F-010: Operator Manual
2/2
16.1 Alarms list 50 ..........................................................................................................................
16.2 Messages 50 ............................................................................................................................
17. Diagnostic 51 ................................................................................................................................
17.1 CPU DATA 52 ...........................................................................................................................
17.2 Digital inputs 53 .....................................................................................................................
17.3 Digital outputs 53 ...................................................................................................................
17.4 Encoder counters 53 ..............................................................................................................
17.5 Analog outputs 54 ..................................................................................................................
17.6 Analog inputs 54 .....................................................................................................................
17.7 Communication with RMC1S modules 54 ...........................................................................
18. Assistance 55 ................................................................................................................................
Request for assistance 55 ...............................................................................................................
Repair 55 ............................................................................................................................................
Shipping 55 ........................................................................................................................................
MDO_P1P44F-010: Operator Manual
2/55
1. Informations
1.1 Release
Document: mdo_p1p44f-010
Description: p1p44f-010 Operator Guide
Editor: Michele Sandri
Approver Gabriele Bazzi
Link: http://www.qem.eu/doku/doku.php/en/strumenti/qmoveplus/j1p44/p1p44f-010/mdo_p1p44f-010
Language: English
Document Release Description Note Data
01 New Manual 27/08/2019
02 Add Description and Y-Axis Calculation Function Page 31/03/2021
1.1.1 Specifications/Copyright
The copyright of this manual is reserved. No part of this document can be copied or reproduced in any form without the prior
written permission of the QEM.
QEM has no assurances or guarantees on the content and specifically disclaims any liability inherent in the guarantees of
eligibility for any particular purpose. The information in this document is subject to change without notice. QEM does not take
any responsibility for any errors that may appear in this document.
Trademarks:
QEM® is a registered trademark.
MDO_P1P44F-010: Operator Manual
3/55
2. General features
2.1 Description
The J1-P44-FB20 innstrument with the P1P44F-010 software, it's suitable for automating a machine type: “cutter for stone
processing”.
2.2 Workings
single cut
tile cutting
tilt cut 1)
profiling
drawing profiles with Mini Cad inside
profile drawings with Cad on PC and importing on the instrument with “ Profile Importer 8” program with
USB or LAN key
table flattening
1) with parameters, you can define whether the inclined cut will be done with the tilt of the beam, or with the tilt of the disk
2.3 Options
the W table can be motorized or manual
the H-axis may or may not be there, if present it can be manual or motorized or only mechanical (without
encoder)
2.4 Features
The axes can be controlled with:
normal positioning
with the conclusion of the positioning with “pulse technique”, which allows you to achieve greater accuracy, if
mechanical inertia tended to make the positioning wrong.
If due to the mechanics and type of inverter, the final part of the positioning was incorrect, the tool to
overcome this problem, provides this functionality.
Typically, it is used on the Table or W-axis, on which very different weights can be loaded between
them…causing a NOT constant space of inertia .
Bridge lifting alarm: If the Z-axis were to happen, pressing down would lift the bridge, the limit switch installed
on the bridge and connected to the I67 input will activate the alarm.
Manage of X Y Z + W (Table rotation) axes + H (disk tilt).
The H encoder is connected to the J1-P44-FB20 instrument, while
the X Y Z-W encoders are connected to the RMC1S modules
Errors in the mechanics of the W and H axes can be corrected by providing no.8 linearization sectors.
There is a table in which you can set the maximum diameter and turns of the cutting disk.
Measuring and displaying the current of the cutting disc; the maximum current setting is allowed.
2.5 Executable working
Multiple Cut Tile Cut
Tilted cut
MDO_P1P44F-010: Operator Manual
8/55
3.1 Function and LED keys
Key Icon Function Led Key Icon Function Led
F1 Start Cycle - F4 Semi-automatic = ON Active semi-automatic
F2 Stop Cycle - F5 Alarm = ON Alarm
F3 Restart - F6 Exit -
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
3.2 Symbols and keys
Key Description ———————– Top bar symbols Description
Press to confirm Initialization
Selection Emergency
Previous page Manual
Next page Homing active
Reserved area Semi-automatic
Open file from USB Automatic - cycle OFF
Save Automatic - cycle ON
Working preview Calibration mode
Protected/Unprotected Setup
The yellow data is editable
MDO_P1P44F-010: Operator Manual
9/55
3.3 Startup
START
The instrument waiting the input to be activated
“activated auxiliaries”1) to automatically go
to the next page
Important: pressing the button
you can navigate the HMI, with the machine stationary
HOMING
OR
F6
for exit
MAIN MENU
1) These are the 24 Volt dc power supplies of the RMC1S modules, limit switches, encoders, relays, etc.
MDO_P1P44F-010: Operator Manual
12/55
5. Homing
Axis enabled for homing procedure Homing OK
Axis not enabled for homing procedure Homing not OK
Delta error compared to previous homing
ALWAYS homing before moving to the MANUAL page.
If homing is missing, it affects the functionality of the machine.
5.1 Homing procedure
Activate the MANUAL1.
Check that there are no ALARMS2.
Select the axes to homing 3.
Press START (I10) or F14.
If the Homings procedure was successful, the green led is turned on 5.
If an error occurred during the Homing process, the red is turned on 6.
Verify that the error delta (number that appears next to each axis) is = 0 (about)7.
MDO_P1P44F-010: Operator Manual
13/55
5.2 Error Delta
This data indicates the Error Delta compared to previous homing, with this value you can easily check if an encoder is good or is
broken.
Procedure:
Execute an homing 1)
1.
Move the axis in manual, numerous times forward and backward2.
Then, without turning off the machine, re-execute the homing3.
The second homing will make it take on an “important” meaning to this number: will show us how much is4.
the offset of the count compared to the actual physical position of the machine
If the encoder counts well, this offset must be = 05.
Then, in practice, this number probably won't always be just = 0 due to the tolerance of limit switch used to do6.
homing
Repeating the homing several times, you will be able to realize if the number shows a faulty encoder, or an7.
error given by the tolerance of the limit switch
A small error not always repetitive, evidence the tolerance of the limit switch8.
A big error, it will show clearly, a problem to the encoder9.
1) The first time you execute an homing (after the instrument is turned on), this number doesn't have a utility
MDO_P1P44F-010: Operator Manual
14/55
6. Machine datas
MAIN MENU
Setting Minimum location Z Automatic setting Minimum location Z SECURITY QUOTE setting
Disk RPM Disk diameter Diameter and RPM setting
Current Disk Absorption AL : Maximum current setting
WR : Early warning threshold setting Disk thickness setting
Out-of-clutter position Parking position Tool change position
DISK DIAMETER AND RPM
Disk diameter
Marble Granite
Automatic RPMs based on disk diameter - Setting an RPM Override
MDO_P1P44F-010: Operator Manual
15/55
7. Bottom bar
: Active Stateflow Alarm
: Off Stateflow Alarm
: EV water deactivates
: EV active water
SPINDLE RPM
Ø : Current diameter
RPM : Set the desired rounds
MIN RPM : Minimum setable value
MAX RPM : Maximum setable value
99999 A Instantaneous absorption of spindle current.
If the WRN symbol appears above the current absorption
indication, it means that the pre-alarm threshold has been
exceeded.
: EV laser disables
: EV laser active
Table of contents
Other QEM USB Interface manuals
