Qimarox PRORUNNER Mk5 User manual

User Manual
PRORUNNER Mk5
Version1.2 / 26-06-2014

2UM-PRORUNNER_Mk5-1.2-EN-US
/i
Qimarox
Nobelstraat 43
3846 CE Harderwijk
The Netherlands
Tel: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.Qimarox.com
Copyright © Qimarox B.V.
All rights reserved. No part of this publication may be reproduced, stored in a computer database or published in any
form or in any way electronically, mechanically, by means of photocopying, recordings or in any manner without prior
written permission from Qimarox.

UM-PRORUNNER_Mk5-1.2-EN-US 3
Table of contents
1 About this manual
1.1 Introduction............................................................................................................................. 9
1.2 Product documentation .......................................................................................................... 9
1.3 Source language .................................................................................................................... 9
1.4 Symbols used in the manual ................................................................................................ 10
1.5 Terminology list .................................................................................................................... 10
1.6 Further support and information........................................................................................... 11
2 General
2.1 Machine identification........................................................................................................... 13
2.2 Machine layout drawing and specifications.......................................................................... 16
2.3 Warranty............................................................................................................................... 17
2.4 Liability ................................................................................................................................. 17
2.5 CE Declaration of Conformity............................................................................................... 17
2.6 Patent................................................................................................................................... 18
2.7 Trademarks .......................................................................................................................... 18
3 Safety
3.1 Intended use of the machine................................................................................................ 19
3.2 User types and qualifications ............................................................................................... 19
3.3 Safety instructions................................................................................................................ 19
3.3.1 General .................................................................................................................... 19
3.3.2 Set up....................................................................................................................... 20
3.3.3 Start the machine..................................................................................................... 20
3.3.4 During machine operation........................................................................................ 20
3.3.5 Maintenance and repair ........................................................................................... 20
3.4 Safety equipment ................................................................................................................. 20
3.5 Safety symbols on the machine ........................................................................................... 22
3.6 Potential risks....................................................................................................................... 23
3.7 Machine end of life and environment disposal ..................................................................... 24
3.8 Sound level........................................................................................................................... 24
4 Description
4.1 Overview of parts ................................................................................................................. 25
4.1.1 General overview ..................................................................................................... 25
4.1.2 Motor........................................................................................................................ 27
4.2 Working principle with fixed conveyors................................................................................. 27
4.2.1 Product infeed.......................................................................................................... 28
4.2.2 Product infeed configurations................................................................................... 30
4.2.3 Product transportation.............................................................................................. 31
4.2.4 Product outfeed........................................................................................................ 32
4.3 Specifications ....................................................................................................................... 34
4.3.1 Product transport specifications............................................................................... 34
4.3.2 Specifications added components ........................................................................... 34
4.3.3 Specification of gap between conveyors.................................................................. 35
4.3.4 Extra support of the machine ................................................................................... 36

4UM-PRORUNNER_Mk5-1.2-EN-US
4.3.5 Machine use specifications ...................................................................................... 37
4.3.6 Specifications of the surrounding area..................................................................... 37
4.3.7 Electrical specifications............................................................................................ 37
5 Application information
5.1 Layout options...................................................................................................................... 39
5.2 Infeed and outfeed................................................................................................................ 39
5.2.1 Gravity conveyors..................................................................................................... 39
5.2.2 Driven roller conveyor .............................................................................................. 40
5.2.3 Driven belt conveyor................................................................................................. 43
5.3 Fenced area ......................................................................................................................... 44
5.4 Control.................................................................................................................................. 44
5.4.1 Electrical components.............................................................................................. 44
5.4.2 Safety controls.......................................................................................................... 45
5.4.3 Control advice .......................................................................................................... 46
6 Installation
6.1 Unpacking............................................................................................................................. 47
6.2 Delivery................................................................................................................................. 47
6.3 Transport.............................................................................................................................. 49
6.3.1 General preparation ................................................................................................. 49
6.3.2 Horizontal transport.................................................................................................. 49
6.3.3 Vertical transport < 1400 kg ..................................................................................... 51
6.3.4 Vertical transport > 1400 kg ..................................................................................... 51
6.4 Preparations for a Qimarox supervised installation (optional).............................................. 52
6.5 Installing the machine........................................................................................................... 52
6.5.1 Preparation...............................................................................................................52
6.5.2 Installing a pre-assembled machine......................................................................... 53
6.5.3 Installing a machine delivered in parts..................................................................... 54
6.5.4 Installing a machine from top to bottom ................................................................... 55
6.5.5 Installing a machine from bottom to top ................................................................... 56
6.6 Installing the supply conveyor .............................................................................................. 57
6.6.1 Procedure.................................................................................................................57
7 Maintenance vertical conveyor
7.1 Specific safety regulations.................................................................................................... 59
7.2 Preventive maintenance schedule, machine excluding the carrier....................................... 60
7.2.1 Weekly maintenance during the first 8 weeks after putting into operation............... 60
7.2.2 Daily maintenance.................................................................................................... 60
7.2.3 Weekly maintenance................................................................................................ 60
7.2.4 Monthly maintenance............................................................................................... 61
7.2.5 6-monthly maintenance............................................................................................ 62
7.2.6 2-yearly maintenance............................................................................................... 62
7.3 Cleaning ............................................................................................................................... 63
7.4 Lubrication............................................................................................................................ 63
7.4.1 Lubricate the chain................................................................................................... 63
7.4.2 Lubricate the wheels of the trolley............................................................................ 63
7.4.3 Lubricate the wheels of the guide............................................................................. 63
7.5 Check the slack on the sprocket wheels and slide bearings................................................ 63
7.6 Check the slack on the bearings of the trolleys and guide................................................... 63
7.7 Tighten/slacken the chain..................................................................................................... 64

UM-PRORUNNER_Mk5-1.2-EN-US 5
7.7.1 How to measure the elongation on the chain........................................................... 64
7.7.2 How to tighten / loosen the chain............................................................................. 65
7.8 Replace parts ....................................................................................................................... 66
7.8.1 Replace the trolley ................................................................................................... 66
7.8.2 Replace the wheel of the trolley............................................................................... 71
7.8.3 Replace the product carrier...................................................................................... 71
7.8.4 Replace the slide bearings of the leveler ................................................................. 72
7.8.5 Replace the wheel of the leveler.............................................................................. 74
7.8.6 Replace the curve plate - bottom side...................................................................... 74
7.8.7 Replace the curve plate - upper side ....................................................................... 75
7.8.8 Replace the chain .................................................................................................... 76
7.8.9 Replace the sprocket wheel - tensioning wheel....................................................... 78
7.8.10 Replace the sprocket wheel - drive wheel................................................................ 79
7.8.11 Replace the drive - helical gear unit......................................................................... 81
7.8.12 Replace the motor reductor...................................................................................... 82
8 Maintenance RollerDrive conveyor
8.1 Specific safety regulations.................................................................................................... 85
8.2 Preventive maintenance schedule, RollerDrive conveyor.................................................... 86
8.2.1 Daily maintenance.................................................................................................... 86
8.2.2 Weekly maintenance................................................................................................ 86
8.2.3 Monthly maintenance............................................................................................... 87
8.2.4 6-monthly maintenance............................................................................................ 87
8.2.5 2-yearly maintenance............................................................................................... 87
8.3 Cleaning ............................................................................................................................... 88
8.4 Check the drive roller ........................................................................................................... 88
8.5 Check the rollers .................................................................................................................. 88
8.6 Check the belts..................................................................................................................... 88
8.7 Replace parts ....................................................................................................................... 88
9 Maintenance belt conveyor
9.1 Specific safety regulations.................................................................................................... 89
9.2 Preventive maintenance schedule, belt carrier..................................................................... 90
9.2.1 Daily maintenance.................................................................................................... 90
9.2.2 Weekly maintenance................................................................................................ 90
9.2.3 Monthly maintenance............................................................................................... 91
9.2.4 6-monthly maintenance............................................................................................ 91
9.2.5 2-yearly maintenance............................................................................................... 91
9.3 Cleaning ............................................................................................................................... 92
9.4 Lubrication............................................................................................................................ 92
9.4.1 Driving drum bearings.............................................................................................. 92
9.5 Check the slack on the driving drum bearings...................................................................... 92
9.6 Tightening/loosening the belt ............................................................................................... 92
9.6.1 How to tighten/loosen the belt.................................................................................. 92
9.7 Replace parts ....................................................................................................................... 92
10 Maintenance gravity roller conveyor
10.1 Specific safety regulations.................................................................................................... 95
10.2 Preventive maintenance schedule, gravity roller conveyor .................................................. 96
10.2.1 Daily maintenance.................................................................................................... 96
10.2.2 Weekly maintenance................................................................................................ 96

6UM-PRORUNNER_Mk5-1.2-EN-US
10.2.3 Monthly maintenance............................................................................................... 96
10.2.4 6-monthly maintenance............................................................................................ 96
10.3 Cleaning ............................................................................................................................... 97
10.4 Check the slack on the driving drum bearings...................................................................... 97
10.5 Replace parts ....................................................................................................................... 97
11 Maintenance gravity wheel conveyor
11.1 Specific safety regulations.................................................................................................... 99
11.2 Preventive maintenance schedule, wheels of the gravity conveyor................................... 100
11.2.1 Daily maintenance.................................................................................................. 100
11.2.2 Weekly maintenance.............................................................................................. 100
11.2.3 Monthly maintenance............................................................................................. 100
11.2.4 6-monthly maintenance.......................................................................................... 101
11.3 Cleaning ............................................................................................................................. 102
11.4 Check the wheels for slack................................................................................................. 102
11.5 Replace parts ..................................................................................................................... 102
12 Maintenance driven roller conveyor
12.1 Specific safety regulations.................................................................................................. 103
12.2 Preventive maintenance schedule, driven roller carriers.................................................... 104
12.2.1 Weekly maintenance during the first 8 weeks after putting into operation............. 104
12.2.2 Daily maintenance.................................................................................................. 104
12.2.3 Weekly maintenance.............................................................................................. 104
12.2.4 Monthly maintenance............................................................................................. 105
12.2.5 6-monthly maintenance.......................................................................................... 105
12.2.6 2-yearly maintenance............................................................................................. 105
12.3 Cleaning ............................................................................................................................. 106
12.4 Lubrication.......................................................................................................................... 106
12.4.1 Lubricate the drive pulley bearings......................................................................... 106
12.5 Check the slack on the drive pulley bearings..................................................................... 106
12.6 Check the slack on the tension wheel bearings ................................................................. 106
12.7 Check the slack on the bearings of the return and pressure rollers................................... 106
12.8 Check the slack on the roller bearings ............................................................................... 106
12.9 Tightening/loosening the belt.............................................................................................. 107
12.9.1 How to tighten/loosen the belt................................................................................ 107
12.10 Replace parts ..................................................................................................................... 107
13 Troubleshooting
13.1 Vertical conveyor................................................................................................................ 109
13.2 RollerDrive conveyor.......................................................................................................... 112
13.3 Belt carrier.......................................................................................................................... 115
13.4 Gravity roller carrier............................................................................................................ 117
13.5 Gravity wheel carrier........................................................................................................... 117
13.6 Driven roller carrier............................................................................................................. 117
13.7 Error signal on the DriveControl......................................................................................... 118
14 CE declaration of conformity
14.1 CE declaration of conformity .............................................................................................. 119

UM-PRORUNNER_Mk5-1.2-EN-US 7
15 Exploded views of frame parts
15.1 Introduction......................................................................................................................... 121
15.2 Drive section....................................................................................................................... 122
15.2.1 Drive section parts list............................................................................................ 123
15.2.2 Drive section mounting materials........................................................................... 124
15.3 Motor reductor section (option) .......................................................................................... 125
15.3.1 Motor reductor (option) section parts list................................................................ 126
15.3.2 Motor reduction (option) section mounting materials ............................................. 126
15.4 Tensioning section 1/2 ....................................................................................................... 127
15.4.1 Tensioning section parts list 1/2............................................................................. 128
15.4.2 Mounting materials tensioning section 1/2............................................................. 129
15.4.3 Exploded view tensioning section 2/2 .................................................................... 130
15.5 Centre section .................................................................................................................... 133
15.5.1 Centre section parts list.......................................................................................... 134
15.5.2 Centre section mounting materials......................................................................... 135
15.6 Assembly sections.............................................................................................................. 136
15.6.1 Assembly section parts list - 1................................................................................ 137
15.6.2 Assembly section parts list - 2................................................................................ 138
15.6.3 Assembly section parts list - 3................................................................................ 140
15.6.4 Assembly sections mounting materials.................................................................. 142
15.7 Guide.................................................................................................................................. 143
15.7.1 Guide parts list and mounting materials................................................................. 144
15.8 Trolley................................................................................................................................. 146
15.8.1 Trolley parts list and mounting materials................................................................ 147
16 Exploded views of product conveyors
16.1 Introduction......................................................................................................................... 149
16.2 RollerDrive infeed............................................................................................................... 150
16.2.1 RollerDrive infeed parts list .................................................................................... 151
16.2.2 RollerDrive infeed mounting materials ................................................................... 152
16.3 RollerDrive outfeed............................................................................................................. 153
16.3.1 RollerDrive outfeed parts list.................................................................................. 154
16.3.2 RollerDrive outfeed mounting materials................................................................. 155
16.4 Gravity roller infeed ............................................................................................................ 156
16.4.1 Gravity roller infeed parts list.................................................................................. 157
16.4.2 Gravity roller infeed mounting materials................................................................. 158
16.5 Gravity roller outfeed.......................................................................................................... 159
16.5.1 Gravity roller outfeed parts list ............................................................................... 160
16.5.2 Gravity roller outfeed mounting materials .............................................................. 161
16.6 Multi belt infeed .................................................................................................................. 162
16.6.1 Multi belt infeed parts list........................................................................................ 163
16.6.2 Multi belt infeed mounting materials....................................................................... 164
16.7 Multi belt outfeed................................................................................................................ 165
16.7.1 Multi belt outfeed parts list ..................................................................................... 166
16.7.2 Multi belt outfeed mounting materials .................................................................... 167
16.8 Gravity wheel infeed........................................................................................................... 168
16.8.1 Gravity wheel infeed parts list ................................................................................ 169
16.8.2 Gravity wheel infeed mounting materials ............................................................... 170
16.9 Gravity wheel outfeed......................................................................................................... 171
16.9.1 Gravity wheel outfeed parts list.............................................................................. 172

8UM-PRORUNNER_Mk5-1.2-EN-US
16.9.2 Gravity wheel outfeed mounting materials............................................................. 173
17 Electrical circuit diagrams
17.1 Drives ................................................................................................................................. 175
17.1.1 Lift drive type: SEW 3PH........................................................................................ 175
17.1.2 Lift drive type: Movimot .......................................................................................... 175
17.1.3 RollerDrive with DriveControl IP20......................................................................... 175
17.1.4 RollerDrive with DriveControl IP54......................................................................... 175
17.2 Signalling Column K........................................................................................................... 176
17.2.1 Type KS.................................................................................................................. 177
17.2.2 Type KB.................................................................................................................. 179
17.3 Infeed conveyors IX............................................................................................................ 181
17.3.1 Type IV................................................................................................................... 181
17.3.2 Type IB................................................................................................................... 183
17.3.3 Type IP................................................................................................................... 184
17.3.4 Type IM .................................................................................................................. 186
17.3.5 Type IS................................................................................................................... 188
17.4 Outfeed conveyors (UX)..................................................................................................... 190
17.4.1 Type UV ................................................................................................................. 190
17.4.2 Type UB ................................................................................................................. 192
17.4.3 Type UP ................................................................................................................. 193
17.4.4 Type UM................................................................................................................. 195
17.4.5 Type US ................................................................................................................. 197
18 Assembly instruction
18.1 Assembly instruction........................................................................................................... 199
19 Appendix
19.1 Product registration form.................................................................................................... 201

UM-PRORUNNER_Mk5-1.2-EN-US 9
About this manual
1 About this manual
1.1 Introduction
This manual provides information about the PRORUNNER Mk5 machine, that is used for
the vertical movement of goods within a transport system. From here on in this manual,
the PRORUNNER Mk5 is referred to as the “machine”.
This manual is intended for:
•Retailers/Original Equipment Manufacturers (OEM) project engineers and mechanics.
•Operators, installers and maintenance engineers.
System integrators/OEMs
This manual explains machine configurations you can use to set up the machine. It also
provides instructions on how to add or change the machine’s technical components.
Users
The machine may be supplied pre-assembled; if so, some chapters in this manual will not
be applicable. To integrate the machine within a conveyor system, Qimarox advises you to
refer to documentation provided by the OEM of the transport system.
1.2 Product documentation
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1.3 Source language
This manual was originally written in the English language.
WARNING
For optimal safety, carefully read this manual before using the PRORUNNER
Mk5.
Document Reference
Machine manuals*
* Generic information for each machine, apart from exceptions outlined in the machine lay-
out drawing.
UM-PRORUNNER_MK5-1.1-ENG
Machine assembly instructions*AI-PRORUNNER_MK5-1.1-ENG
Machine layout drawing**
** Machine specific information.
Refer to section 2.2
OEM parts of the machine:
•Bolts and nuts
•Geared motor
•Motor reductor
•Photocells
•Runners
•Chain
•Induction switches
•Belts

About this manual
10 UM-PRORUNNER_Mk5-1.2-EN-US
1.4 Symbols used in the manual
The following symbols are used in this manual.
1.5 Terminology list
The table below explains common terms used by Qimarox for the machine.
DANGER
Risk of serious injury to the user if the instructions are not accurately followed.
WARNING
Risk of damage to the machine if the instructions are not accurately followed.
Note
To provide additional information to the user about a task or issue.
Tip
A tip or point of attention for carrying out a task.
Term Definition
supply conveyor The conveyor that delivers product to the infeed conveyor on the machine.
The supply conveyor is not part of the machine.
discharge conveyor The conveyor that discharges products from the machine. The discharge
conveyor is not part of the machine.
assemble Assembly of the machine.
fenced area Area around the machine that unauthorised personnel cannot enter for
safety reasons.
infeed conveyor The supply conveyor puts products on the infeed conveyor. The infeed con-
veyor is part of the machine.
trolley The part that keeps the carrier in straight position during forward direction.
machine The PRORUNNER Mk5.
installation Installation of the machine within a transport system.
product Products transported by the machine.
product carrier The part on which the transported product is resting. This part has the form
of a product carrier. Refer to the description in section 4.2.3 and the
exploded views in chapter 15.

UM-PRORUNNER_Mk5-1.2-EN-US 11
About this manual
1.6 Further support and information
Qimarox can supply additional expertise and support services, for:
•Training
•Global support
•Service contracts
For more information please contact Qimarox.
leveler The part that makes sure that the product carrier remains horizontal. The
direction of view is from the front towards the machine. Refer to the descrip-
tion in section 4.2.3 and the exploded views in chapter 15.
transporter General term used to refer to the supply/discharge or the infeed/outfeed
conveyors.
outfeed conveyor The outfeed conveyor puts products on the discharge conveyor. The out-
feed conveyor is part of the machine.
Term Definition

About this manual
12 UM-PRORUNNER_Mk5-1.2-EN-US

UM-PRORUNNER_Mk5-1.2-EN-US 13
General
2 General
2.1 Machine identification
The machine identification is given on the type plate. The type plate is located on the side
of the lift.
The type on the type plate has a code consisting of 7 parts (A - G). This indicates in detail
which machine type is identified.
A type lift drive
B type column
C type infeed
D type drive infeed
E type outfeed
F type outfeed drive
G type E components
Column type:
/i
Infeed type:
/i
•KS Column with standard (fixed) in / outfeed conveyors
•KB Column bi-directional
•IV Fixed infeed conveyor
•IB Bi-directional in- and outfeed conveyor
•IP Pneumatic moveable infeed conveyor
•IM 3 Phase ~ motor moveable infeed conveyor
•IS Servo motor moveable infeed conveyor
03
E FDB CA G
Made in Holland. Designed and patented by
Manufacturing year :
Type :
Serial number : Mk5
Order number :
THIS PRODUCT IS PROTECTED BY ONE OR MORE PATENTS, FOR MORE INFO VISIT
MK5P ATENTS.QIMAROX.COM
Power supply :
Power (kW) PRORUNNER Mk5 :
Power (kW) conveyors :
Max. load (kg) per platform :
Max. load (kg) PRORUNNER Mk5 :
Weight PRORUNNER Mk5 (kg) :
Weight conveyors (kg) :
Total weight (kg) :
Number of platforms :
Nominal capacity (p/hour) :
www.Qimarox.com
S/M00 01/M05 03/E0

General
14 UM-PRORUNNER_Mk5-1.2-EN-US
Outfeed type:
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•UV Fixed outfeed conveyor
•UB Bi-directional in- and outfeed conveyor
•UP Pneumatic moveable outfeed conveyor
•UM 3 Phase ~ motor moveable outfeed conveyor
•US Servo motor moveable outfeed conveyor
Code
part Remark Possible value Meaning of the value Type Refer to chapter
A Lift drive type 00 None / not supplied
01 SEW reductor without motor
03 3 Phase ~ 17.1
04 3 Phase ~ + TF 17.1
05 3 Phase ~ + BR 17.1
06 3 Phase ~ + TF + BR 17.1
20 3 Phase ~ Movimot 17.1
98 special 17.1
B Lift drive type S Column with standard (fixed) in / outfeed conveyors KS 17.2.1
B Column bi-directional KB 17.2.2
C Infeed type 000 None / not supplied
G00 Gravity side infeed IV 17.3.1
G02 Gravity front infeed IV 17.3.1
G03 Gravity pneumatic tilting belt side infeed IP 17.3.3
G04 Gravity pneumatic tilting belt front infeed IP 17.3.3
M00 Rollers IV 17.3.1
M01 Rollers tilting belt pneumatic IP 17.3.3
M02 Rollers shuttle pneumatic IP 17.3.3
M03 Rollers shuttle servo drive IS 17.3.5
M04 Belt conveyor IV 17.3.1
M05 Belt conveyor pneumatic folding belt IP 17.3.3
M06 Belt conveyor shuttle pneumatic IP 17.3.3
M07 Belt conveyor shuttle asynchronous motor IM 17.3.4
M20 RollerDrive conveyor bi-directional IB 17.3.2
M24 Belt conveyor bi-directional IB 17.3.2
M99 Multi version

UM-PRORUNNER_Mk5-1.2-EN-US 15
General
D Infeed drive type 00 None / not supplied
01 24 VDC RollerDrive IP54 with DriveControl IP20 17.1
02 24 VDC RollerDrive IP54 with DriveControl IP54 17.1
03 3 Phase ~ 17.1
05 3 Phase ~ + TF 17.1
06 3 Phase ~ + TF + BR 17.1
99 Multi version
E Outfeed type 000 None / not supplied
G00 Gravity side outfeed UV 17.4.1
G02 Gravity front outfeed UV 17.4.1
G03 Gravity tilting belt pneumatic side outfeed UP 17.4.3
G04 Gravity tilting belt pneumatic front outfeed UP 17.4.3
M00 Rollers UV 17.4.1
M01 Rollers pneumatic tilting belt UP 17.4.3
M02 Rollers shuttle pneumatic UP 17.4.3
M03 Rollers shuttle servo drive US 17.4.5
M04 Belt conveyor UV 17.4.1
M05 Belt conveyor pneumatic folding belt UP 17.4.3
M06 Belt conveyor shuttle pneumatic UP 17.4.3
M07 Belt conveyor shuttle asynchronous motor UM 17.4.4
M20 RollerDrive conveyor bi-directional UB 17.4.2
M24 Belt conveyor bi-directional UB 17.4.2
M99 Multi version
F Outfeed drive type 00 None / not supplied
01 24 VDC RollerDrive IP54 with DriveControl IP20
02 24 VDC Roller Drive IP54 with DriveControl IP54 17.1
03 3 Phase ~ 17.1
04 3 Phase ~ + TF 17.1
05 3 Phase ~ + BR 17.1
06 3 Phase ~ + TF + BR 17.1
99 Multi version
G E-components type E0 None / not supplied
E1 24 VDC IP66
E2 24 VDC IP67
Code
part Remark Possible value Meaning of the value Type Refer to chapter

General
16 UM-PRORUNNER_Mk5-1.2-EN-US
2.2 Machine layout drawing and specifications
After a machine order is placed, you will receive an approved machine drawing layout (see
fig. 1) and specifications sheet (see fig. 2).
Fig. 1 Approved machine drawing
Fig. 2 Specifications sheet
This drawing and specifications sheet
includes:
•The machine serial number.
•Product dimensions and mass.
•Lift dimensions.
•Lift configuration.
•Motor specifications.
•The number of transport carriers.
The machine can only be used according to the specifications in this manual and the
machine layout drawing specifications. If you want to use the machine outside the
recommended specifications, you must contact Qimarox to check if this is possible.
Inappropriate and/or modified use of the machine can result in dangerous safety issues
and/or damage. You must obtain written confirmation from Qimarox before using the
machine in a modified or unspecified manner. Qimarox cannot be held liable for any
accidents and/or damages that may occur through inappropriate unauthorised use of the
machine.
Note
The machine layout drawing illus-
trated (fig. 2) shows an example.
Side view
Front view
1162
939
Footprint
Keep clear for maintenance
S1975
0
Bottom
D
Top
Top
Bottom
Top
Bottom
340
510
255
Top
Top
Bottom
Top
Bottom
Max. contour
Min. contour
Top
Top
Bottom
Motor
not
toscale
Top
Bottom
Top
Bottom
0
Fork
Top
Front
100
140
B
Top
Bottom
Top
Bottom
Side
0+50
-20
FOR APPROVAL
Collision check :
Product data :
Date Name
Serial nr.
Drawn
Check
Product elevator PRORUNNER mk5
rev.
American
projection
Scale
00
RSt
170 85
140
H
A
E
FC
G
8
6
4
5
1
27
3
Approx. 0
1071
446
Back view
A1725
Motor
not
toscale
TopTop
Top
Bottom
Top
Top
Bottom
Top
Bottom
75 10
Top
Bottom
Top
Bottom
965
483
TOP
470
Top
Bottom
Top
Top
(Fencing not drawn)
Nobelstraat 43 - NL 3846 CE Harderwijk T +31 - 341 436 700 F+31 - 341 436 701 E[email protected] Iwww.qimarox.com
PRORUNNER mk1
Order number
QPR131001
Serial number
mk11301407
Customer
Designation / Line number
Revison
00
Date
13-2-2013
By
RSt
ELEVATOR TYPE
Elevator type
Standard
Carrier type
Standard
Carrier lowering / correction [mm] 0
Sorter application
No
CAPACITY
Specified capacity [products/hour]
1200
Calculated elevator speed [m/s]
0,27
Calculated capacity [products/hour]
1200
PRODUCT
Length [mm]
400
600
Width [mm]
300
600
Heigth [mm]
200
Mean max. weight [kg] - calcuation hoist
20
Max. weight [kg] - calculation carrier
20
25
INFEED
Type of drive
Motor
Product orientation / alignment
SSL
Centered
Position
SIDE
LEFT
Heigth [mm]
702
702
OUTFEED
Type of drive
Motor
Product orientation SSL
Position
SIDE
RIGHT
Heigth [mm]
3750
702
ELEVATOR
Additional column heigth [mm]
Nominal column height [mm] 4250
Required operating height / free space [mm] 4381
100
Selected elevator speed [m/s]
0,40
0,5
FEEDING conveyor
Products pre-separated
No
Speed [m/s]
0,30
INFEED conveyor
Speed [m/s]
0,50
0,8
Time for infeed [s] 1,4
OUTFEED conveyor
Speed [m/s]
0,50
0,8
Time for outfeed [s] 1,0
EXIT conveyor
Qimarox
Beursli EU
Configuration PRORUNNERmk5 - 1301407 (rev.00).xlsx p1/3

UM-PRORUNNER_Mk5-1.2-EN-US 17
General
2.3 Warranty
The scope and duration of the warranty is agreed when an order is placed for the machine.
For more information refer to the standard delivery conditions for the machine.
The warranty only applies if the machine is used according to the specifications and if the
user and maintenance instructions are performed as decribed in this manual.
The warranty does not cover wear of the parts.
The machine warranty is null and void in cases of:
•Improper usage.
•Insufficient maintenance.
•Improper maintenance.
•Modifications made to the machine without prior written permission from Qimarox.
2.4 Liability
Qimarox believes to the best of its knowledge that the information in this user manual is
accurate. In the event that technical or typographical errors exist, Qimarox reserves the
right to make changes to subsequent editions of this user manual without prior notice to
holders of this edition. The reader should consult Qimarox if errors are suspected. In no
event shall Qimarox be liable for any damages arising out of or related to this user manual
or the information contained in it.EXCEPT AS SPECIFIED HEREIN, QIMAROX MAKES
NO WARRANTIES, EXPRESS OR IMPLIED, AND EXPRESSLY DISCLAIMS ANY
WARRANTY OF NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. CUSTOMER’S RIGHT TO RECOVER DAMAGES CAUSED
BY FAULT OR NEGLIGENCE ON THE PART OF QIMAROX SHALL BE LIMITED TO THE
AMOUNT PAID TO QIMAROX BY THE CUSTOMER. QIMAROX SHALL NOT BE LIABLE
FOR DAMAGES RESULTING FROM LOSS OF DATA, PROFITS, USE OF PRODUCTS,
OR INCIDENTIAL OR CONSEQUENTIAL DAMAGES, EVEN IF ADVISED OF THE
POSSIBILITY THEREOF. This limitation of liability of Qimarox will apply regardless of the
form of action, whether in contract or tort, including negligence. Any action against
Qimarox must be brought without one (1) year after that cause of action accrues.
Qimarox is not liable for damages, accidents, unsafe conditions, defects, malfunctions, or
service failures caused by the following:
•Owner’s or user’s failure to follow Quimarox’s installation, operation and maintenance
instructions, including but not limited to neglecting warnings or regulations as shown
on the PRORUNNER or in this manual.
•Usage of the PRORUNNER for other applications, or under other circumstances than
indicated in this user manual. This includes abuse, misuse or negligent acts.
•Modifications of any kind to the machine. This includes the replacement of parts with
parts that are not specified in this manual.
•Insufficient or improper maintenance.
2.5 CE Declaration of Conformity
The machine complies with essential requirements regarding safety and hygiene, refer to
chapter 14.

General
18 UM-PRORUNNER_Mk5-1.2-EN-US
2.6 Patent
Patent protection applies to parts of the machine. Consequently, other parties are not
permitted to build this machine in this form, unless Qimarox B.V. has explicitly given
permission for this.
For further information about patents refer to mk5patents.Qimarox.com.
2.7 Trademarks
The following terms are trademarks of Qimarox, in the United States, other countries, or
both:
•Qimarox
•Prorunner
All other trademarks are the property of their respective owners.

UM-PRORUNNER_Mk5-1.2-EN-US 19
Safety
3 Safety
3.1 Intended use of the machine
The machine is exclusively intended for the vertical transportation of goods, as described
in this manual. Refer to section 4.3 for a detailed description of the specifications of use.
The machine is always set up within a larger transport system in which products are
automatically loaded on and off the machine.
Any other use of the machine is strictly forbidden.
3.2 User types and qualifications
The following user types are referred to in this manual:
•The operator.
•The person setting up the machine.
•The electrical installer.
•The maintenance engineer.
The maintenance engineer must be familiar with the full content of this manual.
Before any person operates, sets up, electrically installs or maintains the machine,
permission to carry out these tasks must be obtained from Qimarox. Qimarox determines if
the person is qualified for carrying out the given task. The machine should only be
operated by qualified personnel.
An electrical installer is only qualified if a person has attended appropriate training and/or
attained appropriate industry standard recognized qualifications. Qimarox can provide
training if required.
Qimarox can also give advice about actions and tasks to be carried out on the machine.
3.3 Safety instructions
3.3.1 General
•Comply with the safety regulations given in this manual. Deviation from these
regulations can lead to unacceptable risks.
•Never close doors (if present) in the fenced area of the machine, when personnel are
inside this area.
•Switch off the machine and secure the main power supply switch in the off position
with a padlock to prevent the machine from being switched on while personnel work in
the fenced area.
•Comply with all relevant local legislation and regulations.

Safety
20 UM-PRORUNNER_Mk5-1.2-EN-US
3.3.2 Set up
•Connect the machine in accordance with the local laws and regulations concerning
safety and health.
•Before putting the machine into use, check if the machine has been set up in
accordance with the instructions in this manual and with the layout drawing.
•Make sure that the transport system complies with all relevant health and safety
directives and regulations.
3.3.3 Start the machine
•Do not switch the main power supply on when persons are in contact with the
machine.
•Do not start the machine when persons are in contact with the machine.
•Do not start the machine when persons are present in the danger zone of the
machine.
•Before the machine is put into operation, all machine parts must comply with all
relevant health and safety directives and regulations.
3.3.4 During machine operation
•Keep your hands and feet away from danger zones.
•Make sure you do not wear loose clothing and secure long or loose hair.
•Make sure that no persons or objects are within the range of any moving parts of the
machine.
•Make sure that users know and observe all safety rules with regard to the machine
and the environment in which it operates.
3.3.5 Maintenance and repair
•Turn the power off the machine using the main power supply switch before starting
any maintenance or repair tasks. Secure the main power supply switch in the off
position with a padlock.
•Replace damaged or defective parts before putting the machine back into operation.
•Changes and modifications that may affect the safety of the machine can only be
carried out when these changes and modifications comply with the relevant
regulations, legislation, directives and recognized industry standards.
If changes and modifications are outside the scope of specifications given by Qimarox
in this manual and Qimarox has not granted permission changes and modifications,
then the changes and modifications will entirely be the responsibility of those persons
responsible for carrying out the changes and modifications.
•Electrical installation tasks must only be carried out by qualified personnel.
3.4 Safety equipment
•You must not disassemble, bypass or disable any safety equipment on the machine.
•The machine may not be started and must be immediately taken out of operation if
even a single item of machine safety equipment is defective.
•After maintenance tasks are complete, always replace all safety equipment that have
been removed from the machine.
The machine has been equipped with the following safety equipment:
•Covers
•Safety fencing.