Qimarox Prorunner 12 User manual

User Manual
Prorunner 12
Version 2.1 - 09/02/2022

About this manual
2
UM Prorunner PR12 v2.1 EN
Qimarox
Nobelstraat 43
3846 CE Harderwijk
The Netherlands
Tel: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.qimarox.com
Copyright © Qimarox B.V.
All rights reserved. No part of this publication may be reproduced, stored in a computer database or
published in any form or in any way electronically, mechanically, by means of photocopying,
recordings or in any manner without prior written permission from Qimarox.

About this manual
UM Prorunner PR12 v2.1 EN
3
Table of contents
1About this manual 4
Introduction .....................................................................................................................4
Product documentation....................................................................................................4
Source language .............................................................................................................4
Symbols used in the manual............................................................................................5
Terminology list ...............................................................................................................5
Further support and information.......................................................................................5
2General 6
Machine identification......................................................................................................6
Machine layout drawing and specifications ......................................................................6
Warranty .........................................................................................................................7
Liability............................................................................................................................7
CE Declaration of Conformity ..........................................................................................8
3Safety 9
Intended use of the machine ...........................................................................................9
User types and qualifications...........................................................................................9
Safety instructions.........................................................................................................10
Safety provisions...........................................................................................................11
Sound level ...................................................................................................................13
Personal safety .............................................................................................................13
Potential risks................................................................................................................14
Machine end of life and disposal....................................................................................15
4Description 16
General overview ..........................................................................................................16
Working principle...........................................................................................................17
Sensors.........................................................................................................................18
Motor ............................................................................................................................22
Control ..........................................................................................................................22
Specifications................................................................................................................23
5Installation 24
Delivery.........................................................................................................................24
Possible installations .....................................................................................................24
Unpacking.....................................................................................................................25
Location ........................................................................................................................25
On-site transport ...........................................................................................................25
Preparations for a Qimarox installation (optional)...........................................................26
Installing the machine....................................................................................................26
6Maintenance 33
Specific safety regulations .............................................................................................33
Preventive maintenance ................................................................................................33
Cleaning........................................................................................................................35
Removing the carrier .....................................................................................................36
7Troubleshooting 38
8CE declaration of conformity 40
9Labels 41
10 Electrical drawings 42
Drives ...........................................................................................................................42

About this manual
4
UM Prorunner PR12 v2.1 EN
1 About this manual
Introduction
This manual gives information about the vertical conveyor Prorunner 12. From here on, the
Prorunner 12 is referred to as the 'machine'.
The function of the machine is vertical movement of products or AGV’s within an automated
transport system.
This manual is intended for:
•Retailers/Original Equipment Manufacturers (OEM) project engineers and mechanics.
•Operators, installation and maintenance engineers and other users.
As soon as possible after purchase of the machine, carefully read this manual.
Before you operate the machine, you must read this manual. Make sure that you are familiar
with the content of the manual and the machine.
System integrators/OEMs
This manual explains machine configurations that can be used to set up the machine. It also
provides instructions on how to add or change the machine’s technical components.
Users
The machine may be supplied fully assembled. If so, some chapters in this manual will not be
applicable.
To integrate the machine within a transport system, refer to the documentation provided by the
OEM of the transport system or AGV.
Product documentation
Document Reference
Machine manual1UM Prorunner PR12 v2.1 EN
Machine layout drawing2Layout drawing Prorunner PR12 XXXXXXX
Electrical drawings1
Electrical drawing Prorunner PR12
Refer to chapter 10
Motor specifications2Gearmotor Prorunner PR12 XXXXXXX
Specification document2Specifications Prorunner PR12 XXXXXXX
Functional description1FD Prorunner PR12 v1.0 EN
OEM parts of the machine Refer to the manufacturer
Source language
This manual was originally written in the English language.
1Generic information
2Machine specific information

About this manual
UM Prorunner PR12 v2.1 EN
5
Symbols used in the manual
The following symbols are used in this manual.
WARNING
Risk of serious injury to the user if the instructions are not accurately
followed.
CAUTION
Risk of damage to the machine if the instructions are not accurately followed.
Note
To provide additional information to the user about a task or issue.
Terminology list
The table below explains common terms used in this manual.
Term Definition
Machine The Prorunner 12
AGV
The Automated Guided Vehicle that can be transported by the
machine
Carrier The component moving the product or AGV up and down
Infeed position The position from which the product or AGV moves on the carrier
Outfeed position The position from which the product or AGV moves off the carrier
Fenced area Area around the machine that unauthorized personnel cannot enter
for safety reasons.
Transport
system
Combination of machines that is used to transport products
Further support and information
Qimarox can supply additional expertise and support services, for:
•Training
•Global support
•Service contracts
For more information please contact Qimarox.

General
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UM Prorunner PR12 v2.1 EN
2 General
Machine identification
The machine identification is given on the type plate. For the location, refer to Chapter 9.
Refer to the Specifications document of the machine for the specifications and for the
applicable products.
Machine layout drawing and specifications
After a machine order is placed, a Machine layout drawing and Specifications document is
handed over for approval. After approval, the Specifications document is used as a reference
for this manual.
The complete technical documentation of
the machine consists of:
•Machine layout drawing (see
sample)
•Specifications document
•Electrical drawings
•Functional software description of
the software function block
This Machine layout drawing and the
Specifications document include:
•The machine serial number
•Product dimensions and mass
•Machine dimensions
•Machine configuration
•Machine speed and capacity
•Motor specifications
•Electrical components

General
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The machine can only be used according to the specifications in this manual, the machine
layout drawing and the specifications document.
If you want to use the machine outside the recommended specifications, you must contact
Qimarox to check if this is possible. Inappropriate and/or modified use of the machine can
result in dangerous safety issues and/or damage. You must obtain written confirmation from
Qimarox before using the machine in a modified or unspecified manner.
Qimarox cannot be held liable for any accidents and/or damages that may occur through
inappropriate unauthorised use of the machine.
Warranty
The scope and duration of the warranty is agreed upon when an order is placed for the
machine. The warranty only applies if the machine is used according to the specifications and
if the user and maintenance instructions are observed. The warranty does not cover wear of
the parts.
The machine warranty is null and void in cases of:
•Unskilled use.
•Inadequate maintenance.
•Unskilled maintenance.
•Modifications made to the machine without prior written permission from Qimarox.
Liability
Qimarox believes to the best of its knowledge that the information in this user manual is
accurate. In the event that technical or typographical errors exist, Qimarox reserves the right
to make changes to subsequent editions of this user manual without prior notice to holders of
this edition. The reader should consult Qimarox if errors are suspected. In no event shall
Qimarox be liable for any damages arising out of or related to this user manual or the
information contained in it. Except as specified herein, Qimarox makes no warranties, express
or implied, and expressly disclaims any warranty of non-infringement, merchantability or
fitness for a particular purpose. Customer’s right to recover damages caused by fault or
negligence on the part of Qimarox shall be limited to the amount paid to Qimarox by the
customer. Qimarox shall not be liable for damages resulting from loss of data, profits, use of
products, or incidental or consequential damages, even if advised of the possibility thereof.
This limitation of liability of Qimarox will apply regardless of the form of action, whether in
contract or tort, including negligence. Any action against Qimarox must be brought within one
(1) year after that cause of action accrues. Qimarox is not liable for damages, accidents,
unsafe conditions, defects, malfunctions, or service failures caused by the following:
•Owner’s or user’s failure to follow Qimarox’s installation, operation and maintenance
instructions, including but not limited to neglecting warnings or regulations as shown
on the machine or in this manual.
•Usage of the machine for other applications, or under other circumstances than
indicated in this user manual. This includes abuse, misuse or negligent acts.
•Modifications of any kind to the machine. This includes the replacement of parts with
parts that are not specified in this manual.
•Insufficient or improper maintenance.

General
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UM Prorunner PR12 v2.1 EN
CE Declaration of Conformity
The CE declaration can be found in the User manual of the complete system. This manual is
provided by the system integrator.

Safety
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3 Safety
Intended use of the machine
The machine is exclusively intended for automated vertical transportation of products or
AGV’s, as described in this manual. For a detailed description of the specifications of use,
refer to section 4.
AGV’s must always drive on and off the machine on their own, without requiring physical
access by persons. Products must always be transported on and off the machine with
automated transport, either by AGV or by conveyor. Manual placement is not allowed.
WARNING
Any other use of the machine is strictly forbidden.
WARNING
Moving persons or standing on the carrier of the machine is strictly
forbidden.
User types and qualifications
The following user types are referred to in this manual:
•The operator
•The mechanical installer
•The electrical installer
•The maintenance engineer
The maintenance engineer must be familiar with the full content of this manual.
Before any person operates, sets up, electrically installs or maintains the machine, permission
to carry out these tasks must be obtained from Qimarox. Qimarox determines if the person is
qualified for carrying out the given task. The machine should only be operated by qualified
personnel.
An electrical installer is only qualified if a person has attended appropriate training and/or
attained appropriate industry standard recognized qualifications. Qimarox can provide training
if required.
Qimarox can also give advice about actions and tasks to be carried out on the machine.

Safety
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UM Prorunner PR12 v2.1 EN
Safety instructions
General
•Comply with the safety regulations given in this manual. Deviation from these regulations
can lead to unacceptable risks.
•Never close doors (if present) in the fenced area of the machine, when a person is inside
this area.
•Switch off the machine and secure the main power supply switch in the off position with a
padlock to prevent the machine from being switched on while personnel is working within
the fenced area.
•Place the safety locking pin of the carrier in safe position before entering the area under
the carrier.
•Comply with all relevant local legislation and regulations
Set up
•Connect the machine in accordance with the local laws and regulations concerning health
and safety.
•Before putting the machine into use, check if the machine has been set up in accordance
with the instructions in this manual and with the layout drawing.
•Make sure that the transport system complies with all relevant health and safety directives
and regulations.
Starting the machine
•Do not switch the main power supply on when persons are in contact with the machine.
•Do not start the machine when persons are in contact with the machine.
•Do not start the machine when persons are present in the fenced area of the machine.
•Before the machine is put into operation, all machine parts must comply with all relevant
health and safety directives and regulations.
During machine operation
•Keep your hands and feet away from danger zones.
•Make sure you do not wear loose clothing and secure long or loose hair.
•Make sure that no persons or objects are within the range of any moving parts of the
machine.
•Make sure that users know and observe all safety rules with regard to the machine and
the environment in which it operates.
Maintenance and repair
•Turn off the power supply to the machine with the main power supply switch before
starting any maintenance or repair tasks. Secure the main power supply switch in the off
position with a padlock.
•Place the safety locking pin of the carrier in safe position before entering the area under
the carrier.
•Working on lifting devices or on the lifting drive may be started only if the lift is prevented
from unintentional movement or falling.
•Replace damaged or defective parts before putting the machine back into operation.