RJG Lynx LS-B-127-50 User manual

PRODUCT MANUAL
Training and Technology for injecTion Molding
Lynx™ SingLe‑ChanneL Strain gage
Button SenSorS
LS‑B‑127‑50, LS‑B‑127‑125,
LS‑B‑127‑500, LS‑B‑127‑2000

PRINT DATE 07.21.2020
REVISION NO. 0

Product Manual | Lynx™ Strain Gage Button Sensors LS‑B‑127‑50/125/500/2000 RJG, Inc. i
PRODUCT MANUAL
Lynx™ SingLe‑ChanneL Strain gage Button
SenSorS
LS‑B‑127‑50, LS‑B‑127‑125, LS‑B‑127‑500,
LS‑B‑127‑2000
INTRODUCTION
DISCLAIMER V
PRIVACY V
ALERTS V
ABBREVIATIONS V
PRODUCT DESCRIPTION
APPLICATIONS 1
SINGLE‑CHANNEL SENSORS 1
SENSOR AND EJECTOR PIN SIZE 2
SELECTION CHARTS 2
OPERATION 4
BUTTON‑STYLE/UNDER‑PIN 4
STRAIN GAGE SENSORS 4
DIMENSIONS 5
SENSORS 5
CABLE LENGTHS 5
CABLE ROUTING OPTIONS 5
INSTALLATION
INSTALLATION OVERVIEW 8
CLAMP PLATE (TYPICAL) INSTALLATION 8
CLAMP PLATE (HEAD‑TO‑HEAD) INSTALLATION 8
EJECTOR PLATE INSTALLATION 9
ANGLED EJECTOR PINS 9
CONTOURED EJECTOR PINS 9
INSTALLATION SPECIFICATIONS 10
CLAMP PLATE (TYPICAL) INSTALLATION 10
CLAMP PLATE (HEAD‑TO‑HEAD) INSTALLATION 14
COVER PLATE—CLAMP PLATE INSTALLATIONS 18
EJECTOR PLATE INSTALLATION 20

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PRODUCT MANUAL
Lynx™ SingLe‑ChanneL Strain gage Button
SenSorS
LS‑B‑127‑50, LS‑B‑127‑125, LS‑B‑127‑500,
LS‑B‑127‑2000
SENSOR CABLE CHANNELS 22
SENSOR CABLE RETENTION 24
LYNX CASE MOUNTING 26
HIGH‑TEMPERATURE (LS‑B‑127‑50/125/500/2000‑H) SENSOR CASE
INSTALLATION 28
CABLE STORAGE 29
STACKING LYNX CASES 30
NON‑STANDARD INSTALLATIONS 31
STATIC (NON‑MOVING) EJECTOR PINS 31
MULTIPLE EJECTOR PINS 34
STATIC PIN EXAMPLE 35
STATIC TRANSFER PIN EXAMPLES 36
INSTALLATION VALIDATION
SENSOR INSTALLATION CHECK—CLAMP PLATE (TYPICAL)
INSTALLATIONS 37
PRE‑ASSEMBLY CHECKS 37
POST‑ASSEMBLY CHECKS 39
SENSOR INSTALLATION CHECK—CLAMP PLATE
(HEAD‑TO‑HEAD) INSTALLATIONS 41
PRE‑ASSEMBLY CHECKS 41
POST‑ASSEMBLY CHECKS 43
SENSOR INSTALLATION CHECK—EJECTOR PLATE
INSTALLATIONS 45
PRE‑ASSEMBLY CHECKS 45
POST‑ASSEMBLY CHECK 45
SENSOR INSTALLATION CHECK—STATIC PIN
INSTALLATIONS 46
INSTALLATION (CONTINUED)

Product Manual | Lynx™ Strain Gage Button Sensors LS‑B‑127‑50/125/500/2000 RJG, Inc. iii
PRODUCT MANUAL
Lynx™ SingLe‑ChanneL Strain gage Button
SenSorS
LS‑B‑127‑50, LS‑B‑127‑125, LS‑B‑127‑500,
LS‑B‑127‑2000
MAINTENANCE
CLEANING 47
TESTING & CALIBRATION 47
TESTING SENSORS 47
CALIBRATION 48
COMMON FACTORS AFFECTING SENSOR RECALIBRATION 48
WARRANTY 49
RJG, INC. STANDARD THREE‑YEAR WARRANTY 49
PRODUCT DISCLAIMER 49
TROUBLESHOOTING
INSTALLATION ERRORS 51
EJECTOR PIN ISSUES 51
SENSOR HEAD ISSUES 52
CASE AND CABLE ISSUES 53
CUSTOMER SUPPORT 54
RELATED PRODUCTS
COMPATIBLE PRODUCTS 55
LYNX CABLES CE‑LX5 55
LYNX TWO‑PORT JUNCTION J‑LX2‑CE 55
LYNX FIVE‑PORT JUNCTION BOX J‑LX5‑CE 55
LYNX NINE‑PORT JUNCTION BOX J‑LX9‑CE 55
SIMILAR PRODUCTS 56
LYNX STRAIN GAGE 4,000‑POUND SENSOR 56
LYNX MULTI‑CHANNEL STRAIN GAGE SYSTEM 56

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Product Manual | Lynx™ Strain Gage Button Sensors LS‑B‑127‑50/125/500/2000 RJG, Inc. v
DISCLAIMER
Inasmuch as RJG, Inc. has no control over the
use to which others may put this material, it
does not guarantee that the same results as
those described herein will be obtained. Nor
does RJG, Inc. guarantee the effectiveness or
safety of any possible or suggested design for
articles of manufacture as illustrated herein by
any photographs, technical drawings, and the
like. Each user of the material or design or
both should make his own tests to determine
the suitability of the material or any material
for the design as well as the suitability of the
material, process, and/or design for his own
particular use. Statements concerning possible
or suggested uses of the material or designs
described herein are not to be construed as
constituting a license under any RJG, Inc. patent
covering such use or as recommendations
for use of such material or designs in the
infringement of any patent.
PRIVACY
Designed and developed by RJG, Inc. Manual
design, format and structure copyright 2020
RJG, Inc. content documentation copyright
2020 RJG, Inc. All rights reserved. Material
contained herein may not be copied by hand,
mechanical, or electronic means, either whole
or in part, without the express written consent
of RJG, Inc. Permission will normally be granted
for use in conjunction with inter‑company use
not in conflict with RJG’s best interests.
ALERTS
The following three alert types are used as
needed to further clarify or highlight information
presented in the manual:
Term
A definition of a term or terms used in the
text.
NOTE A note provides additional information
about a discussion topic.
CAUTION A caution is used to make the
operator aware of conditions that can cause
damage to equipment and/or injury to personnel.
ABBREVIATIONS
DIA diameter
MIN minimum
MAX maximum
R. radius
INTRODUCTION
Read, understand, and comply with all following instructions. This guide must be kept available for
reference at all times.

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Product Manual | Lynx™ Strain Gage Button Sensors LS‑B‑127‑50/125/500/2000 RJG, Inc. 1
PRODUCT DESCRIPTION
The LS‑B‑127‑50/125/500/2000 line of sensors
from RJG, Inc. are single‑channel, digital strain
gage, 0.50” (12,7 mm) button‑style cavity
pressure sensors that can withstand forces
up to 50 lb. (0.22 kN), 125 lb. (0.56 kN),
500 lb. (2.22 kN), or 2,000 lb. (8.9 kN) and
temperatures up to 250 °F (121 °C—standard
sensors) or 425 °F (218 °C—high‑temperature
sensors).
The button‑style sensor has a permanent cable
which connects the sensor head to the sensor
electronics housing. The housing provides
not only the sensor’s electronics, but also the
connector which enables the interfacing of the
sensor with the eDART®or CoPilot®systems;
the exclusive Lynx™ digital technology sensors
are designed for use with the RJG eDART
and CoPilot process control and monitoring
systems.
APPLICATIONS
SINGLE‑CHANNEL SENSORS
Button‑style cavity pressure sensors are suitable
for injection molding applications in which the
following conditions are met:
• Sensor will be installed behind an ejector,
blade, or core pin.
• Applied plastic pressure is high enough to
prevent poor sensor resolution, but low
enough to prevent sensor damage.
• Only one point of contact (single pin) to the
sensor.
• Sensor will be kept below 250 °F (120 °C)
for standard models or 425 °F (220 °C)
for high‑temperature models (LS‑B‑127‑
XXXX‑H) in the mold; sensor electronics,
regardless of model, will be kept below
140 °F (60 °C).
CAUTION LS‑B‑127‑XXXX model sensors
MUST be used only within the recommended
temperature ranges; failure to comply will result in
the damage or destruction of equipment.

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SENSOR AND EJECTOR PIN SIZE
SELECTION CHARTS
The charts below are only a guide. In order to assure correct sensor selection for an application,
please contact RJG.
Locate the pin size that will be used and match it to the location on the part (near the end of fill or
near the gate). The recommended sensor is the intersection of the row and column.
1. Imperial Units
NORMAL PRESSURE HIGH PRESSURE
Pin Size Sensor Model Sensor Model
3/64 LS‑B‑127‑50 LS‑B‑127‑50
1/16 LS‑B‑127‑50 LS‑B‑127‑50
5/64 LS‑B‑127‑50 LS‑B‑127‑125
3/32 LS‑B‑127‑125 LS‑B‑127‑125
7/64 LS‑B‑127‑125 LS‑B‑127‑125
1/8 LS‑B‑127‑125 LS‑B‑127‑500
9/64 LS‑B‑127‑500 LS‑B‑127‑500
5/32 LS‑B‑127‑500 LS‑B‑127‑500
3/16 LS‑B‑127‑500 LS‑B‑127‑500
7/32 LS‑B‑127‑500 LS‑B‑127‑500
1/4 LS‑B‑127‑500 LS‑B‑127‑2000
9/32 LS‑B‑127‑2000 LS‑B‑127‑2000
5/16 LS‑B‑127‑2000 LS‑B‑127‑2000
11/32 LS‑B‑127‑2000 LS‑B‑127‑2000
3/8 LS‑B‑127‑2000 LS‑B‑127‑2000
13/32 LS‑B‑127‑2000 LS‑B‑127‑2000
7/16 LS‑B‑127‑2000 LS‑B‑127‑2000
1/2 LS‑B‑127‑2000 ‑
9/16 ‑ ‑
5/8 ‑ ‑

Product Manual | Lynx™ Strain Gage Button Sensors LS‑B‑127‑50/125/500/2000 RJG, Inc. 3
2. Metric Units
NORMAL PRESSURE HIGH PRESSURE
Pin Size Sensor Model Sensor Model
1.0 mm LS‑B‑127‑50 LS‑B‑127‑50
1.5 mm LS‑B‑127‑50 LS‑B‑127‑50
2.0 mm LS‑B‑127‑50 LS‑B‑127‑125
2.5 mm LS‑B‑127‑125 LS‑B‑127‑125
3.0 mm LS‑B‑127‑125 LS‑B‑127‑125
3.5 mm LS‑B‑127‑500 LS‑B‑127‑500
4.0 mm LS‑B‑127‑500 LS‑B‑127‑500
4.5 mm LS‑B‑127‑500 LS‑B‑127‑500
5.0 mm LS‑B‑127‑500 LS‑B‑127‑500
5.5 mm LS‑B‑127‑500 LS‑B‑127‑500
6.0 mm LS‑B‑127‑500 LS‑B‑127‑500
6.5 mm LS‑B‑127‑2000 LS‑B‑127‑2000
7.0 mm LS‑B‑127‑2000 LS‑B‑127‑2000
7.5 mm LS‑B‑127‑2000 LS‑B‑127‑2000
8.0 mm LS‑B‑127‑2000 LS‑B‑127‑2000
8.5 mm LS‑B‑127‑2000 LS‑B‑127‑2000
9.0 mm LS‑B‑127‑2000 LS‑B‑127‑2000
9.5 mm LS‑B‑127‑2000 LS‑B‑127‑2000
10.0 mm LS‑B‑127‑2000 LS‑B‑127‑2000
11.0 mm LS‑B‑127‑2000 LS‑B‑127‑2000
12.0 mm LS‑B‑127‑2000 LS‑B‑127‑2000
13.0 mm ‑ ‑
14.0 mm ‑ ‑
15.0 mm ‑ ‑
16.0 mm ‑ ‑

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OPERATION
BUTTON‑STYLE/UNDER‑PIN
The Lynx single‑channel, button‑style strain
gage sensor is placed in a mold behind an
ejector pin. As plastic is injected into the cavity,
the pressure of the plastic applies force to
the ejector pin; the plastic pressure force is
transfered to the strain gage sensor.
STRAIN GAGE SENSORS
The strain gage sensing element inside the
sensor boy converts the applied force to an
electrical signal that can read using the eDART
system or CoPilot system software. The sensing
element uses a Wheatstone bridge configuration
(four strain gage elements positioned in a
circuit) to convert small amounts of sensor
deformation into a measurable voltage through
the change in resistance of the strain gage
sensing elements. The sensor sends out a
low‑level voltage signal which is proportional
to the amount of force applied by the pressure
placed on the pin and transferred to the sensor.
The voltage measurement is carried through
the sensor cable, to the Lynx sensor electronics
case mounted on the outside of the mold.
The voltage signal is converted by the sensor’s
electronics to a high‑accuracy digital output that
directly correlates with pressure from within the
cavity.
The Lynx case is connected to the RJG, Inc.
eDART System, which records and displays
the sensor’s measurement for use in process
monitoring and control. In addition, the Lynx
case communicates the sensor model, serial
number, full scale load, and calibration data
automatically to the eDART or CoPilot system,
providing the highest level of sensor accuracy
while minimizing the need for user‑entered data
when configuring the sensor in the eDART or
CoPilot systems.
EXCITATION
Gate 1
Gate 2
Gate 3
Gate 4
OUTPUT
STRAIN GAGE OPERATING PRINCIPLE

Product Manual | Lynx™ Strain Gage Button Sensors LS‑B‑127‑50/125/500/2000 RJG, Inc. 5
DIMENSIONS
SENSORS
SENSOR CABLE ORDERING LENGTH
CABLE LENGTHS
Length must be longer than needed to facilitate
safe installation and removal of connector
from tool to prevent tension on the lead wire;
generally, 2–3” (50–75 mm) of slack is sufficient.
Use good sense to determine the appropriate
cable length required for each application.
3–48” (1/8” increments)
75–1,200 mm (3,0 mm increments)
CABLE ROUTING OPTIONS

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Product Manual | Lynx™ Strain Gage Button Sensors LS‑B‑127‑50/125/500/2000 RJG, Inc. 7
INSTALLATION
Sensors may be placed in the clamp plate
behind transfer pins, or in the ejector plate
behind ejector pins. Installation location—in the
clamp plate or ejector plate—depends upon
mold real estate and customer preference.
Transfer pins protect the sensor from damaging
shock loads that are applied when the ejector
plate moves forward and backward; the sensor’s
cable is also protected from pinching since
it is not necessary to disassemble the clamp
and backing plates during normal usage or
preventative maintenance.
Ejector pins provide a simple, straightforward
method of installation in which sensors may be
installed; ejector pin installation requires less
machining and less equipment to achieve.
EJECTOR PLATE INSTALLATION
CLAMP PLATE INSTALLATIONS
Typical Head‑to‑Head

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INSTALLATION OVERVIEW
CLAMP PLATE (TYPICAL) INSTALLATION
Apply the clamp plate (typical) installation to
instances where the ejector and transfer pins
are less than 0.28” (7,0 mm) in diameter.
The sensor connector plate is mounted on the
mold. Pockets and a channel is machined into
the mold for the sensor connector, cable, and
sensor head. The sensor head is placed under
the transfer pin above the cover plate in the
clamp plate. The transfer pin is retained below
the ejector pin in the clamp plate. The ejector
pin is retained in the ejector retainer plate and
reaches through to the B‑Plate or cavity insert
(refer to figure at top right).
A minimum of 0.50” (12,0 mm) or one‑third of
the transfer pins length, whichever is greater,
must be fitted to a H7/g6 tolerance within the
clamp plate to ensure proper pin alignment
and to prevent possible bending. If 0.50”
(12,0 mm)/one‑third minimum cannot be
achieved, apply the head‑to‑head clamp plate
installation concept (refer to figure at top right).
CLAMP PLATE (HEAD‑TO‑HEAD)
INSTALLATION
Apply the clamp plate (head‑to‑head) installation
to instances where the ejector and transfer pins
are greater than 0.28” (7,0 mm) in diameter,
or those in which a minimum of 0.50” (12,0
mm)/one‑third of the transfer pin cannot be
contained above the transfer pin head in the
clamp plate.
The sensor connector plate is mounted on the
mold. Pockets and a channel is machined into
the mold for the sensor connector, cable, and
sensor head. The sensor head is placed under
the transfer pin above the cover plate in the
clamp plate. The transfer pin is retained below
the ejector pin in the ejector plate, while the
ejector pin is retained in the ejector retainer
plate, with both heads resting against each
other. The ejector pin reaches through to the
B‑Plate or cavity insert (refer to figure at bottom
right).
CLAMP PLATE (TYPICAL) INSTALLATION
CLAMP PLATE (HEAD‑TO‑HEAD) INSTALLATION
B Plate or
Cavity Insert
B Plate or
Cavity Insert
Ejector
Retainer
Plate
Ejector
Retainer
Plate
Ejector Plate
Ejector Plate
Clamp Plate
Clamp Plate
Cover or
Backing Plate
Cover or
Backing Plate
Sensor
Sensor
Transfer Pin
Transfer Pin
Ejector Pin
Ejector Pin

Product Manual | Lynx™ Strain Gage Button Sensors LS‑B‑127‑50/125/500/2000 RJG, Inc. 9
B Plate or
Cavity Insert
EJECTOR PLATE INSTALLATION
Ejector
Retainer
Plate
Ejector Plate
Clamp Plate
Sensor
Ejector Pin
EJECTOR PLATE INSTALLATION
The sensor connector plate is mounted on the
mold. Pockets and a channel is machined into
the mold for the sensor connector, cable, and
sensor head. The sensor head is placed under
the ejector pin in the ejector plate. The ejector
pin is retained in the ejector retainer plate and
reaches through to the B‑Plate or cavity insert
(refer to figure at right).
ANGLED EJECTOR PINS
Ejector pins that are located onto angled
surfaces of a part can utilize sensors depending
upon the angle of the pin. The threshold for
angled pin and sensor compatibility is 30°
(1at right) provided the shape is symmetrical
to allow force from plastic pressure to properly
be applied to the pin surface. Beyond 30°, force
is lost to friction as the pin is directed sideways
into the mold steel instead of directly back onto
the sensor. This effect will be magnified by
smaller pins that are subjected to lower forces.
If the angle is unique or non‑symmetrical,
contact RJG customer support for assistance in
verifying use acceptance with RJG sensor (refer
to “Customer Support” on page 54).
CONTOURED EJECTOR PINS
Ejector pins that are located onto contoured
surfaces of a part can utilize sensors depending
upon contour shape—concave and convex
contours are acceptable ( 2at right) provided
the shape is symmetrical to allow force from
plastic pressure to properly be applied to
the pin surface. If a contour is unique or
non‑symmetrical, contact RJG customer support
for assistance in verifying use acceptance with
RJG sensor (refer to “Customer Support” on
page 54).
Do not use a contoured ejector pin if the shape
is comparable to an asymmetrical angle of
+30°, which loses force to friction on the pin
sides instead of the pin face.
INSTALLATION OVERVIEW (continued)
1
2

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INSTALLATION SPECIFICATIONS
CLAMP PLATE (TYPICAL) INSTALLATION

Product Manual | Lynx™ Strain Gage Button Sensors LS‑B‑127‑50/125/500/2000 RJG, Inc. 11
A
Ʇ0.001
0.001
(0,03)
(0,03)
A0.01” MIN
(0,3 mm MIN)
0.374” +0.002/‑0.001
9,49 mm ±0,01
0.510” +0.005/‑0.0
13,0 mm ±0,10
45° Chamfer
refer to
Chamfer
Length Table
DETAIL A
DETAIL B
INSTALLATION SPECIFICATIONS (continued)
Ejector Pin Head Clearance
MAX not to exceed 20%
(1/5th) of cavity thickness at
pin location
Part Thickness < 0.05”
(1,5 mm), 20% (1/5th) of the
thickness part
Part Thickness > 0.05”
(1,5 mm), 0.01” (0,3 mm)
0.01” (0,3 mm) MIN
Counterbore in Ejector
Plate; Transfer Pin Flush
with Ejector Plate
45° Chamfer,
refer to Chamfer
Length Table
30° Chamfer, Depth=Pin DIA
Standard Fit
0.02” MIN
(0,5 MM MIN)
Per Side
If Pin DIA < 0.12” (3,0 mm),
DIA + 0.04” (1,0 mm)
If Pin DIA > 0.12” (3,0 mm,
DIA + 0.06” (1,5 mm)
CHAMFER LENGTH
Ejector Pin DIA Chamfer Length
0.04–0.08 (1,0–2,0 mm) 0.01 (0,3 mm)
0.10–0.20 (2,5–5,0 mm) 0.02 (0,4 mm)
0.24–0.40 (6,0–10,0 mm) 0.025 (0,6 mm)
Counterbore DIA =
PIN DIA + 0.04” (1,0 mm)
CLAMP PLATE (TYPICAL) INSTALLATION

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1. Sensor Head Pocket
Sensor and transfer pin head pockets are
machined into the clamp plate. The sensor
pockets must be centered under the selected
ejector pin measuring 0.510” +0.005/‑0.0
(13,00 mm ±0,10 [ 1at right]) DIA, and
0.374” +0.002/‑0.001 (9,49 mm ±0,01 [ 2at
right]) deep.
INSTALLATION SPECIFICATIONS (continued)
2. Transfer Pin Head Pocket
Choose an ejector and transfer pin appropriate
for the application (refer to “Sensor and Ejector
Pin Size” on page 2). Ejector and transfer
pin must be concentric within 0.030” (0,76 mm)
or 10% of ejector pin diameter—whichever is
smaller. Ejector and transfer pin diameter 0.25”
(7,0 mm) MAX, and must be equal in diameter.
Transfer pin head pockets must be centered
under the selected ejector pin measuring the
transfer pin head height plus a clearance of
0.01” (0,3 mm [ 3at right]) MIN. Chamfer the
transfer pin head pocket at 45° ( 4at right) to
the lead‑in of clamp plate, and fit the pin with
an H7/g6 fit ( 5iat right) for at least 0.50”
(12,0 mm) MIN.
NOTE There must be 0.50” (12,0 mm) MIN
clamp plate thickness above the transfer pin head
to transfer pin clearanced exit, equaling 1/3 of
the pin length; if 1/3 pin length not possible in
clamp plate thickness, use head‑to‑head concept
on page 10.
Chamfer the lead‑in at 30° ( 6at right) to
the ejector plate for a depth which equals the
transfer pin DIA, and provide clearance for the
transfer pin in the ejector plate equal to pin
DIA plus 0.04” (1,0 mm) if pin DIA is < 0.12”
(3,0 mm), or 0.06” (1,5 mm) if pin DIA is
> 0.12” (3,0 mm). Transfer pin must be 0.01”
(0,3 mm) longer than nominal for initial fit, then
adjusted to obtain the correct height.
10.510” +0.005/‑0.0 (13,0 mm ±0,10) DIA
20.374” +0.002/‑0.001 (9,49 mm ±0,01)
30.01” (0,3 mm) MIN
445° Chamfer
5H7/g6 for 0.50” (12,0 mm) MIN i
630° Chamfer, Depth=Pin DIA
7If Pin DIA < 0.12” (3,0 mm), + 0.04” (1,0 mm)
If Pin DIA > 0.12” (3,0 mm), + 0.06” (1,5 mm)
1
2
4
5
3
7
6
CLAMP PLATE (TYPICAL) INSTALLATION