Qimarox PRORUNNER mk1 User manual

Assembly instructions
PRORUNNER mk1
Version 0.1 / 01-JUN-2013

Assembly instructions PRORUNNER mk1
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Copyright © Qimarox B.V.
All rights reserved. No part of this document may be copied, stored in a database and/or published by
means of printing, photocopying, microfilming or by any other means whatsoever without the prior
written permission from Qimarox B.V.

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Table of contents
1General............................................................................................................... 5
1.1 Preface.................................................................................................................. 5
1.2 Manufacturer.......................................................................................................... 5
1.3 Machine identification ............................................................................................ 6
1.4 Guarantee.............................................................................................................. 6
1.5 Liability................................................................................................................... 7
1.6 CE Declaration of Conformity................................................................................. 7
1.7 Trademark ............................................................................................................. 7
2Safety.................................................................................................................. 8
2.1 Safety symbols ...................................................................................................... 8
2.2 Installation.............................................................................................................. 9
2.3 Modifications.......................................................................................................... 9
2.4 Safety devices ......................................................................................................10
2.5 Safety instructions.................................................................................................10
2.6 Residual risks .......................................................................................................11
2.7 Maintenance.........................................................................................................11
2.8 Disposal and the environment...............................................................................11
2.9 Further support and information............................................................................11
3Overview PRORUNNER mk1 sections........................................................... 12
4Required tools and pictograms...................................................................... 13
5Assembly instructions.................................................................................... 14
5.1 Drive section.........................................................................................................15
5.1.1 Drive section parts ............................................................................................16
5.1.2 Drive section assembly 1/2 ...............................................................................17
5.2 Lower section........................................................................................................19
5.2.1 Lower section parts...........................................................................................20
5.2.2 Lower section assembly 1/3..............................................................................21
5.3 Centre section.......................................................................................................24
5.3.1 Centre section parts..........................................................................................25
5.3.2 Centre section assembly 1/1.............................................................................26
5.4 Trolley...................................................................................................................27
5.4.1 Trolley parts......................................................................................................28
5.4.2 Trolley assembly 1/2.........................................................................................29
5.5 Subassembly sections ..........................................................................................31
5.5.1 Subassembly section parts ...............................................................................32
5.5.2 Drive and tensioning section assembly 1/2........................................................33
6Exploded views ............................................................................................... 35
6.1 Exploded view drive section..................................................................................36
6.2 Exploded view lower section.................................................................................39
6.3 Exploded view centre section................................................................................42
6.4 Exploded view trolley ............................................................................................44
6.5 Exploded view subassembly sections...................................................................46
7Labels on frame............................................................................................... 48

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Assembly instructions PRORUNNER mk1
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1 General
This chapter provides general information about the PRORUNNER mk1 and these assembly
instructions
1.1 Preface
These are the assembly instructions for the PRORUNNER mk1 product lift manufactured by Qimarox
B.V. These instructions include all information that is important to you, the installer and/or user, to
assemble the PRORUNNER mk1. The assembly instructions are intended for:
resellers/OEMs (installers)
end users (technical department)
These assembly instructions are a supplement to the user manual.
Always consult the user manual before use.
1.2 Manufacturer
Qimarox B.V.
Nobelstraat 43
3846 CE Harderwijk
The Netherlands
Tel:[phone]
Fax:[phone]
Email:[e-mail]
Internet: www.qimarox.com.

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1.3 Machine identification
The machine identification plate for the PRORUNNER mk1 is shown below.
Type plate for user manual
The type plate is located on the side of the lift.
For more information about the type plate, consult the user installation manual.
1.4 Guarantee
The scope and duration of the guarantee is agreed when the order is placed.
The guarantee applies only if the PRORUNNER mk1 is used according to the specifications and if the
use and maintenance instructions are observed.
The PRORUNNER mk1 guarantee lapses if:
Improper use.
Inadequate maintenance.
Improper maintenance.
Changes to the PRORUNNER mk1 without prior consent from the manufacturer.
The guarantee does not apply to machine parts that need periodic replacement (wear parts).
For more information, consult the user manual.
PRORUNNER mk1
PRORUNNER mk1
PRORUNNER mk1
PRORUNNER mk1 (kg)
mk1

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1.5 Liability
Qimarox B.V. is not liable for unsafe situations, accidents and damage resulting from:
Failing to observe warnings or rules displayed on the machine or described in these assembly
instructions.
Using the machine for applications or under circumstances other than known at the time the order
is placed with Qimarox B.V. Modifying the machine in any way. This also applies to replacement
parts other than those specified in these assembly instructions.
Inadequate maintenance.
1.6 CE Declaration of Conformity
The machine complies with the essential requirements regarding safety and hygiene. For the
guidelines that led to the design: see the CE Declaration annex of the user manual.
1.7 Trademark
The following terms are trademarks of Qimarox B.V. in the United States of America, the Netherlands
and/or possibly other countries: Qimarox B.V. PRORUNNER.
All other trademarks are the property of their respective owners.

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2 Safety
The responsibility of Qimarox B.V. lapses if the user does not comply with the guidelines and
instructions provided in these assembly instructions for the assembly and construction of the
PRORUNNER mk1.
2.1 Safety symbols
The following symbols are used in these assembly instructions:
Risk of damage to the PRORUNNER mk1 if the instructions are not followed carefully.
Risk of serious injury to the user if the instructions are not followed carefully.
The following safety symbols may be attached to the PRORUNNER:
Danger for which the additional precautions described in this manual must be taken.
Danger of electrical voltage, attached to the control cabinets
Instructions for switching off the machine before carrying out maintenance activities,
attached to the side frame of the machine.
No access beyond this point, attached to every access door or opening before reaching
the danger zone.
Risk of trapping upper limbs, if applicable attached near the openings near the forks for
the infeed and outfeed roller tracks.
Risk of trapping upper limbs between moving rollers, if applicable attached near the
infeed and outfeed roller tracks.

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2.2 Installation
Before the PRORUNNER mk1 is put into service, all of the parts the machine is
composed of must comply with the applicable local regulations.
See the user manual for installation instructions.
Feel free to contact Qimarox B.V if you need assistance.
The PRORUNNER mk1 may only be assembled by certified personnel.
The safety instructions stated in this manual must be observed. Deviating from the
instructions may result in unacceptable risks!
The installer must be familiar with the contents of the user manual.
2.3 Modifications
Modifications that can affect the safety of the product lift may only be carried out with the
permission from persons authorised by the directors.
Do not make any modifications that conflict with the local, regional or national legislation.
Ensure that the on/off switch is readily accessible.
Qimarox B.V. is always willing to discuss improvements by modifications to the machine. See Further
support and information in the user manual.

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2.4 Safety devices
It is not permitted to disassemble, bypass or disable any safety devices.
See the user manual for the required references.
The PRORUNNER mk1 may not be started or must be immediately taken out of service
if one of the safety devices is defective.
The PRORUNNER mk1 must have the following safety devices:
Emergency
stop
Use the emergency stop (A) in the event of an an emergency.
Fencing
Qimarox B.V is obliged to guard the PRORUNNER mk1 with a fence. The access
door(s) must be secured with (interlock) door switches. These switches must be
included in the emergency stop circuit.
The doors must not never be closed if someone is inside the fencing.
The machine must be switched off and secured when prolonged work is carried out
inside the fencing.
Always put all of the safety devices that were removed back in place as soon as
maintenance work has been completed.
2.5 Safety instructions
Observe the following general safety instructions:
Connect the PRORUNNER mk1 in accordance with the basic health and safety requirements
of the relevant European directives.
Before you put the PRORUNNER mk1 into service, check that the machine has been installed
in accordance with the instructions in this manual.
Never switch on the power to the PRORUNNER mk1 or start the PRORUNNER mk1 if there
are people in contact with the machine or if there are people inside the danger zones.
Switch off the power to the machine using the main switch before carrying out any
maintenance or repair work on the PRORUNNER mk1. Secure the main switch with a
padlock.
Keep your hands away from danger zones.
Be careful of loose clothing and hair.
Wear head protection.
Make sure there are no people or objects within reach of the moving parts of the
PRORUNNER mk1.
Replace damaged or defective parts before putting the PRORUNNER mk1 into service again.
Maintenance on the PRORUNNER mk1 must be carried out by trained engineers.
Always be on the alert for dangerous situations.

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2.6 Residual risks
The machine is intended to be integrated into a transport system. Qimarox B.V has covered potential
dangers as much as possible. Eliminate or guard the following residual risks before putting the whole
assembly into service:
Risk of injury caused by falling products.
Risk of injury as a result of moving product holders.
Danger that occurs in places where the PRORUNNER mk1 connects to other parts of the
production line.
The interior of the machine is accessible through the large openings in the front frame. Guards may
also be required for the supply, output, infeed and outfeed conveyors.
All other sides of the machine do not need extra protection. However, one must, if the top cover on the
rear is accessible, make sure that the recess for the electric motor is not too large and possibly take
measures to make the recess smaller or inaccessible.
If the machine is not only accessible from ground level, guard the places where this may cause
danger.
2.7 Maintenance
The PRORUNNER mk1 may only be maintained by qualified personnel.
The safety instructions stated in the user manual must be observed. Deviating from the
instructions may result in unacceptable risks!
Only use spare parts from Qimarox B.V
The maintenance engineer must be familiar with the contents of the user manual.
2.8 Disposal and the environment
Use and maintenance of the lift do not bring along any environmental risks. All parts can be disposed
of as customary.
ENVIRONMMENT
Consider local legislation, rules, instructions and precautions regarding safety, health
and the environment.
2.9 Further support and information
Qimarox B.V. is committed to providing the best user support. The support may include the following:
Training
Installation assistance
Service contracts
Contact Qimarox B.V. for more information.

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3 Overview PRORUNNER mk1 sections
A
Section is a complete unit
B
Section is in two parts
C
Section is in three or more
parts

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4 Required tools and pictograms
A
Hammer
B
Crosshead screwdriver
C
Pliers
D
Spanner
E
Spirit level
F
Socket head wrench
G
Tape measure
H
Hoist
I
Hoisting belt

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5 Assembly instructions

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5.1 Drive section

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5.1.1 Drive section parts
For the part numbers, see Section 6.1
Optional
Optional

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5.1.2 Drive section assembly 1/2

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Drive section assembly 2/2
Optional

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5.2 Lower section

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5.2.1 Lower section parts
For the part numbers, see Section 6.2
Fit remaining mountings at a later stage.
Optional
Optional