Qomolangma FMJ-3300-WL User manual

QOMOLANGMA®LIQUID COATING MACHINE
FMJ-3300-WL
User Manual
Please read this manual carefully before operation

INTRODUCTION
Liquid laminator is one kind of machine, which uses special water-soluble liquid to spread on picture surface and drying it
quickly; thereby forming a protecting lm on the picture surface. It is widely used in the post-production of outside / inside
advertisement and vehicle body advertisement.
Liquid lm is formed directly on the picture surface, so the lm thickness can be controlled as thick as it can, and axed
rmly.
FMJ-3300-WL liquid laminat ing width could reach 3.2 meters (126in), especially t for the wide-breadth advert isement
picture. In order to save energy, you may use right part of the heating box to reduce the power (50%) when the picture
width is less than 1.6 meters.
This machine works simply and safely with low noise. It uses liquid water-soluble lm, which is innocuous and avorless,
also be clean out without pollution. It is good for protecting environment very well.
This machine can carry out laminating, drying and winding-up in one process, thus it save time and space greatly. Due
to the price of liquid lm is lower than cold laminat ing lm, this make output rate is very high. Using liquid laminator can
reduce the lm laminat ing cost much more than ever before. You can get back your investment in a short time.
The picture laminated will show more bright-color and beautiful, with the function of waterproof, sun proof, and anti-
ultraviolet radiat ion, hence prolong its lifetime much more, of course the liquid lm quality, which you select, is vital to the
picture.
Choosing this liquid laminator and liquid lm with high quality, you will get a rst-level advertisement picture and benet
from it greatly.
Before operating FMJ-3300-WL liquid laminator, please read the instruction carefully in order to operate correctly the
machine. Our company will also provide free-charge training for operator.
Ⅰ. Mounting (Installation)
When opening the package, please rst remove the attached ttings for this machine, and then dismount the xed 1.
chassis’s bolt and clamping-plate, then remove the wood chassis supporters, let the four truckles falling on the oor.
After that, you can use crane or manpower to move the machine to the ground, and put it in its work area.
Notice:
① For its huge body and heavy weight, careless removing may injure human body or make damage to the machine.
Moving the machine should be in charge by someone who has pract ice experience.
② Try not to move this machine on unevenly ground.
Place this machine in an area with sucient operat ing space. The operat ion area should keep cleanness, vent ilation, 2.
lighting sucient and far from dirt, dampness and causticity, also conform to the safety requirement of reproof.
After the machine placed in the work place, please mount and adjust the four foundation bolts for leveling the machine3.
in ground.
Switch on power supply: This machine uses 230 / 400V, 3W+N+PE, 50Hz. Its power is 12 kW, rated current 32A. Before 4.
switch-on, please check if voltage and current-carrying capacity of local power supply system conforms to the
requirement on the machine nameplate to ensure safety.
The wire of this machine should directly connect with air-breaker (user self-supply, 60227, IEC53, 5core, Cross area over 5.
4.0mm2), and PE wire must connect well with earth wire. It should not be connected with plug or socket.
•The power cord shall be earthed reliably, and the reliability of protective earth should be checked. Ought to
use the exible circuit conductor of more than 4.0mm2 to earth the equipment (the earthling resistance < 0.1Ω)
so as to insure safety in operat ion and to avoid static electricity.
Notice: the machine is equipped with earth-leakage circuit breaker; however the reliable earth wire is needed. Don’t lay
•
the power cables on the walkway or put things on them.
The machine shall be used below the ambient temperature 40°C.6.
Environmental humidity: 30%-70%. Avoid using in place with higher temperature, humidity, and more dusts.7.

Ⅱ. Data Sheet
Ⅲ. Structure
Model FMJ-3300-WL
Max. Coating Width 3200mm (126in)
Max. Laminat ing Thickness 32 microns
Max. Laminat ing Speed 0.5m - 1.5m (19.685in - 59in) / min
Laminat ing Temperature 100°C - 120°C (212°F - 248°F)
Max. Heating Temperature 150°C (302°F)
Forward / Reverse Yes
Emergency Stops Yes
After Laminating Pickup Yes
Heating Power 6KW + 6KW
Film Supply Mode Magnetic suspension liquid pump, circulat ion supply
Heating Method Infrard heating lamp
Motor Power 100W
Power Supply AC 380V; 50Hz or 60Hz
Machine Weight 700kg (1543lbs)
Machine Dimension 3810mm x 1100mm x 1084mm (150in x 43.3in x 42.7in)
Package Fumigat ion free package
Packing Size 3980mm x 1330mm x 1310mm (156.7in x 52.4in x 51.6in)
Gross Weight 960kg (2116lbs)
Fig. 1 (Front View)
1. Truckle 2. Bolt 3. Lift cylinder for guiding roller
4. Left side cabinet 5. Drying box 6. Air inlet for drying box
7. Wiping rod component 8. Upper guiding roller 9. Lower guiding roller
10. Liquid collector 11. Valve for liquid lm supply 12.Damp hand wheel for guiding roller
13. Emergency switch 14. Control panel 15. Right side cabinet
16. Liquid lm return pipe 17. Picture supporting roller (2, xed below machine)

Fig. 2 (Back View)
Photograph Illumination：
1. Power wire 2. Main switch 3. Right side frame 4. Drying box
5.Guiding roller 6. Roller for collect ing picture 7. Cooler 8. Left side frame
9. Emergency switch 10. joint inlet for air compressor 11. Bolt
Power Switch1.
Liquid wiping rod and Lift switch for guiding roller2.
Heater Control Switch3.
The Motor Switch of the collect ing roller for pictures4.
The speed-adjust ing button for the collect ing roller5.
for pictures
Work-state-selection switch of the collecting roller6.
for pictures
Liquid pump switch7.
Fan cooler switch8.
Drying box lifting switch9.
Digital temperature controller10.
Power Switch: Press the white button “ON”, main power lamp is on; press the green button “OFF” to cut o power supply.1.
Coating Roll (Liquid wiping rod and Lift switch for guiding roller): Press the upper posit ion “ON” of the switch to lower 2.
down the liquid wiping rod and lift up the guiding roller; press the lower position “OFF” of the switch to lift up the liquid
wiping rod and lower down the guiding roller. The liquid wiping rod and the guiding roller will at their lower posit ion
without compressed air.
Ⅳ. Control Panel Instruction

Heater Control Switch: Press lower position of the switch to heat with the 2 drying boxes, at same time the fan in the 3.
drying boxes begin to work; press upper position of the button to heat with the right drying box; Press “OFF” in middle
of the button will stop heating. The fan on the drying box will automatically stop work after 2 minutes later.
The Motor Switch of the collect ing roller for pictures: when this switch is in “ON” position and to be pushed upward, the 4.
motor will turn on. Rotate the speed-adjust ing button. The collecting roller for pictures will work.
The speed-adjust ing button for the collect ing roller for pictures: turn on the Motor Switch of the collecting roller for5.
pictures, rotate the speed-adjust ing button in clockwise or counter-clockwise to increase or decrease the speed.
Work-state-selection switch of the collecting roller for pictures: when the switch is in upper position “ON”, the roller 6.
will run in positive direction. When the switch is in lower position “OFF”, it is in Free State. At this time, you can take the
picture o.
Liquid pump switch: Press upper posit ion “ON” of the switch, the switch lamp will be on, and the pump will begin to 7.
work. Rotate the liquid pump valve. Liquid will be supplied onto the picture. Pressing the lower position “OFF” of the
switch, the pump will stop work. At same t ime, switch o the valve.
Fan cooler switch: Press upper posit ion “ON” in the switch, the cooler will begin to work; Press lower position “OFF” in the 8.
switch, the cooler will stop work. The speed-adjusting button, equipped in right frame, can regulate the cooler speed.
Drying box lifting switch: Press the upper position “ON” of the drying box lift ing switch”, the drying box will lower down; 9.
Press the lower position “OFF” of the drying box lift ing switch, the drying box will lift up. The drying box will lower down
automatically without compressed air.
10.Digital temperature controller: Using TH8 digital temperature controller, its
measuring accuracy is 0.5% with resolution of 1 °C. This machine has been
set and tested well in functions before ex-factory. The users only need to set
temperature according to laminat ing requirement. “SV” displays the setting
temperature value. “PV” displays the measured temperature. The method is to
keep pressing the SET (DISP) for 3 seconds to enter into the PID Adjustment
Menu in display measurement mode. If you want to modify the setting value,
press SET + ∧ keys at the same time. The nixie tube will ash, and then jog the
∧ key to change the modifying bits. Press ∧／∨ keys to modify the data. Press
SET to conrm the entry. Please refer to the Manual for the controller to set
other parameters.
Notice:
① The temperature displayed on the meter is the temperature inside the drying boxes, not the temperature of hot air at
the outlet of the drying boxes.
② The operating instruction attached the machine for your reference.
Ⅴ. Liquid laminating operating procedures
Compressed air: connect the compressed air pipeline with the joint at the left side in the rear of the machine. Then turn 1.
on the air supply valve for compressed air when it is conrmed that every thing is OK. The display pressure is about 0.6
Mpa.
Adding liquid: check plastic pipes for the connect ion between liquid tank and pump, the connect ion between pump2.
and nozzle, the connection between liquid collector and the tank. Then add liquid into the tank.
Test run and preheating: Turn on the main switch (see Back View Fig.2) and test running the machine when air pressure 3.
reaching 0.6 Mpa (6 kgf/cm2). To do as following procedure: Press the power switch “ON” to connect power supply;
the switch lamp will be on. Press the drying box switch to let it lift and fall. Press the switch for the wiping rod and the
guiding roller to let it lift and fall. Press the heating switch, hot air should come out from the bottom of the drying
boxes. Then press upper position “ON” of the motor switch for collecting roller. Then rotate speed-adjusting button in
clockwise to let collect ing roller for picture work. Press the liquid pump switch and open the valve for liquid supply.
After a while, the liquid will ow out. The liquid owed out will come into the liquid collector and return back to the
liquid tank.

Placing Picture on the machine: paste a piece of leading paper (cloth) about 1.5 meter long on the collect ing roller for 4.
picture, then paste the picture with the leading paper on the front guiding roller (see Fig. 1). The leading paper must
be pasted straight, neat and at on the collect ing roller for picture; otherwise it will be deviation from the roller. After
pasting picture, let the picture under the wiping rod. Press the switch and lower the wiping rod.
Notice:
① Trial operation is very important before real operating. Through it we can nd whether there is anything wrong with
this machine to avoid it not working after xing picture on the machine.
② On the other hand, it is more important that operator shall be familiar with machine’s functions and operat ing
procedure in order to avoid any loss due to failure operation.
③ There is a damp device for the guiding roller on the right side of machine. According to your need, increase the
friction force of the guiding roller to let the picture stained. This will make the thickness of laminat ing lm under 0.01mm
and obtain opt imum laminat ing speed.
Liquid lm supply: Press the switch for the liquid pump. Turn on the four valves supplying liquid. Liquid will ow out. 5.
Liquid supply ow can be adjusted through regulating the handle for the four valves. Some liquid will retain evenly
in the channel formed between wiping rod and picture. The excessive liquid will overow into liquid collector from
picture’s two sides.
Temperature and speed setting: Because liquid laminating and drying will be eected by such as temperature, 6.
dampness, liquid lm’s nature, lm thickness, laminating speed and picture’s quality, etc., the temperature setting is a
variable. Generally temperature setting is between 120°C-130°C, speed will be set at 30% or so. The operator may adjust
them by his experience in dierent cases.
Notice:
① Too low temperature and too high speed may cause the picture adhesion together due to the liquid lm not
dry completely when collect ing picture. Over high temperature and over low speed may burn the picture. During
laminat ing, operator must pay attention to the temperature and speed to ensure the laminating quality.
② In order to get optimum temperature and speed setting, operator should use the same material with the picture to
make a trial laminat ing. Only after mastering the necessary experience, operator could work on target picture to avoid
losses.
③ There is a speed-adjust ing button equipped in the right frame of the machine to adjust the cooler speed.
Laminat ing: carry out laminating after completing the all above preparing works. Before the work is over, the operator 7.
shall rstly stop liquid supply. Slow the speed when the last part of the picture passes through drying boxes (thus this
part of laminating is thicker.). After the end of picture passing through the drying boxes, press the “OFF” position in the
lift switch for the wiping rod to lift up the wiping rod and lower the guiding roller. Press the “OFF” position in the lift
switch for the drying boxes to lift up the drying boxes. At this time, press the “OFF” position of selection-switch for the
collect ing roller to collect the picture.
FMJ-3300-WL Liquid Laminator Process

Emergency button8.
① If the temperature is found too high (this may cause burning the picture), and without time to change the
temperature setting value, you can lift up the drying boxes to avoid from burning the picture.
② If it is found that the machine is with troubles, press the emergency button to cut o power supply.
If meet abnormal situation and need to urgently stop machine in operat ion, press the emergency stopping
switch or switch o the main switch according to the operator’s position.
This machine is equipped with heating and drying system, and upon operation doesn’t place the hand in the
heating area, to avoid scalding of the skin.
Upon the machine working, don’t allow any substance to block two fan openings at the upper surface of the
heating box, to avoid damage of the heating box.
Upon the machine working, don’t insert the rigid substance in two fan openings at the upper surface of the
heating box, to avoid damage of the heating box.
During the operation, be careful not roll the necktie, hair, necklace, wristband etc. into the machine, lest
unexpected injuries. And not insert any material into the machine; otherwise this would lead to the unnecessary
damage of the machine body.
When lift ing the heating box, pay attention to placing lightly. And don’t place the hand onto the latter guide roll
or the racks, to avoid the hand injure.
In process of moving or operating this machine, pay attention to the posit ion of foot wheel, to avoid the feet
injure.
It is suggested that the lming material used by this machine is the water-solvent type, and when using other
solvent type, ought to consider its corrosively and inammability.
The lming material used by this machine is harmless to the body, and can be used at ease.
This machine’s power cord shall be connected to the air switch with protection for electricity leakage, and the
air switch’s nominal working current shall be no less than 32A.
If meeting the failure, the nonprofessional personnel shall not open the electric apparatus box to repair, and
the professional personnel or manufacturer shall be asked to be responsible for the maintenance.
When maintaining the mechanic failure, rstly switch o the switch for main power supply. When necessary
for opening the electric apparatus box in process of maintaining the electric failure, ought to switch o power
supply for the external line, and the lively debugging and maintaining of this machine shall not be allowed.
Don’t touch the circuit controlling part in the electric control box.
The nonprofessional personnel do not open this machine’s electric control box at will. This electric control box
is equipped with key, and the special person shall keep the key.
When not using this machine for a long term, be sure to switch o the power supply from the external line.
Ⅵ. Maintenance work after laminating
Using wet cloth to clean the attached liquid on the wiping rod and on the liquid collector and components. After
cleaning, put down the wiping rod.
Turn o the main switch and compressed air.
Notice: If you will not use it for a long t ime, you should drop the surplus liquid in the tank to its original container, and
inject clean water into the liquid tank. Then turn on the liquid pump to circulate cleaning the liquid supply system to
avoid from blocking of the pipeline, valve, liquid pump and supply valve due to liquid solidied.
Ⅶ. Maintenance and Attention Points
Keep the machine clean, especially the wiping rod must not have solidied lm on it. To clean solidied lm, do not use 1.
metal tool to avoid damage to wiping rod.

Ⅷ. Attention Points for Safety Operation
The operator must read carefully the Manual for Operation, observing all the signs and warnings on the machine and 1.
instructions in the Manual, aware of safety requirements to avoid accidents.
The power supply shall comply with that of the requirements on the machine nameplate to ensure safety. The machine 2.
shall be earthed well. Don’t lay the cable on the walkway or put things on it.
The drying boxes are heating devices with large power. It is prohibited that no man is in charge of them during heating. 3.
Switch o the power supply after the work is over. The power supply must be turned o when opening the cabinet doors
for maintenance.
The maintenance work shall be carried out by the qualied personnel. Please contact with us when you can’t shoot the 4.
troubles.
Don’t use the machine near the water source or wash it with water. Don’t place ammable and blast able substance 5.
around it.
The operator should be trained and familiar with the machine structure, performance and safety operation6.
If there are more than two persons operating at the machine, they should cooperate well. When one person operating 7.
the live parts, it should be ensured that there is no person in danger and no foreign substance at that place. In case of
emergency, use emergency switch to stop the machine.
Check regularly whether each rotating components running well. In some condit ions, it is needed to dismount ing for 2.
cleaning and coat ing lubricating grease. The water retained in air compressor system of this machine (in right side) shall
be cleaned out regularly. The oil level in oil cup should keep in normal range, when insucient please add lubrication oil
for special pneumatic tools.
Check abnormal sound or failure at once. Do not turn on the machine before shooting troubles.3.
Before checking machine, turn o the main switch to avoid electric shock and machine injury to human body.4.
The drying boxes of this machine are heating system with large power. Prohibiting heat-up without keeper. Do place 5.
ammable and blast able substance under the drying boxes and around it. Once the re accident occurs, cut o the
power supply and use the powder re extinguisher to put out re immediately.
The small air compressor is selected as general equipment for user. It’s use and maintenance not including in this 6.
instruction. Please repair and maintain according to its operating instruct ion. This is not in the range guaranteed.
Switch o the pneumatic power after used! Before maintenance, if heating box is still in upholding state when
switch o the pneumatic power, please use switch for pressure relieving within the equipment.
① When abnormal or failure is found and you can’t shoot the trouble, please contact with the manufacturer as soon as
possible.
② Pressing emergency switch will stop the power supply. When ready to rework it is needed to press the main switch
again.
③ For other attention, please carefully read the “Special Attention” in the left side.

WARRANTY CARD
Notes
The warranty card should be lled by seller and kept by buyer. Alterations are prohibited.i.
The guarantee period is one year, and will be charged with material and labor cost after 24 months.ii.
No free repair is available for any damages caused by the improper use.iii.
MODEL LOT #
BUYER DATE
SELLER TEL