Quadra-Fire CLASSIC BAY 1200 User manual

1445 N. Highway
Colville, Wa 99114
www.quadrare.com
www.quaddealer.com
#250-7700 February 12, 2003
CB1200 INSERT PELLET STOVE
SERVICE MANUAL
R

CB1200-I PELLET STOVE SERVICE MANUAL CB1200-I PELLET STOVE SERVICE MANUAL
TABLE OF CONTENTS
SECTION PAGE
TROUBLE-SHOOTING SYMPTOMS
FEED MOTOR TROUBLE-SHOOTING
IGNITER TROUBLE-SHOOTING
EXHAUST BLOWER TROUBLE-SHOOTING
CONVECTION BLOWER TROUBLE-SHOOTING
POWER SUPPLY TROUBLE-SHOOTING
THERMOSTAT TROUBLESHOOTING
THERMOCOUPLE TESTING
FIREPOT & EXHAUST SYSTEM TROUBLE-SHOOTING
EXPLODED VIEW
WIRE DIAGRAM
DIMENSIONS & SPECS
CHECK-OFF SHEET
CLEANING & MAINTENANCE TIPS
SERVICE TOOLS
3-5
6-7
8-9
10-11
12-13
14-15
16-17
18
19-21
22-23
24
25
26
27-28
29
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CB1200-I PELLET STOVE SERVICE MANUAL CB1200-I PELLET STOVE SERVICE MANUAL
TROUBLE SHOOTING & REPAIR
A. PLUG IN STOVE -- NO RESPONSE
1) CHECK THE POWER SUPPLY FOR 115 VOLTS
2) CHECK THE FUSE IN THE JUNCTION BOX (7 AMP)
3) CHECK SNAP DISC #3 FOR POWER
4) CHECK CONTROL BOX
B. CALL LIGHT ON -- NO FIRE -- NO FUEL IN FIREPOT
1) CHECK HOPPER FOR BRIDGING OF PELLETS
2) PUSH RESET BUTTON & ADJUST FEED ADJUSTMENT PLATE
3) CHECK THERMOCOUPLE
4) CHECK VENTING SYSTEM FOR OBSTRUCTIONS
5) CHECK VACUUM SWITCH AND VACUUM HOSE
6) CHECK FEED MOTOR
7) CHECK EXHAUST BLOWER
C. CALL LIGHT ON -- NO FIRE -- PARTIALLY BURNED FUEL IN POT
1) CHECK FIREPOT AND CLEAN
2) CHECK THERMOCOUPLE
*GREEN LIGHT-----2.5 mV (+.5mV)
*RED LIGHT---------12.1 mV (+ 1mV)
3) CHECK INITIAL FEED TIME (1 MINUTE 35 SECONDS)
D. CALL LIGHT ON -- NO FIRE -- FUEL IN FIREPOT
1) CHECK FIREPOT FOR “CLINKER” MATERIAL
2) CLEAN FIREPOT
3) CHECK IGNITER
4) CHECK CONTROL BOX
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CB1200-I PELLET STOVE SERVICE MANUAL CB1200-I PELLET STOVE SERVICE MANUAL
E. SLOW OR SMOKEY START UP
1) CLEAN FIREPOT
2) FEED ADJUSTMENT PLATE MAY BE SET TOO HIGH
3) CHECK EXHAUST BLOWER AND HEAT EXCHANGER
4) MAKE SURE TRAP DOOR UNDER FIREPOT IS CLOSED
TROUBLE SHOOTING & REPAIR
G. FEED SYSTEM FAILS TO START
1) CHECK FRONT DOOR AND MAKE SURE IT IS CLOSED
2) CHECK TO SEE IF CALL LIGHT IS ON
3) CHECK THERMOSTAT
4) CHECK FEED MOTOR AND VACUUM SWITCH
5) CHECK EXHAUST SYSTEM FOR OBSTRUCTIONS
H. THERMOSTAT WILL NOT START UNIT
1) CHECK THERMOSTAT WIRES FOR CONTINUITY
2) CHECK THE “ACCESSORY JUMPER WIRE” ON THE J-BOX
3) CHECK #2 SNAP DISC
4) CHECK THE RESET BUTTON
5) CHECK FOR POWER TO THE STOVE
6) CHECK CONTROL BOX
F. STOVE RUNS FOR 10 MINUTES -- THEN STOPS FEEDING FUEL
1) CHECK THERMOCOUPLE
*GREEN LIGHT-------2.5 mVDC ( +.5mV)
*RED LIGHT-----------12.1 mVDC (+ 1mV)
2) ADJUST FEED ADJUSTMENT PLATE FOR LARGER FIRE
3) CHECK THERMOCOUPLE COVER
*COVER NEEDS TO TOUCH THE END OF THE T-COUPLE WIRE
*COVER SHOULD EXTEND 1 3/4” INTO FIREPOT
4) CHECK CONTROL BOX
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CB1200-I PELLET STOVE SERVICE MANUAL CB1200-I PELLET STOVE SERVICE MANUAL
I. UNIT FAILS TO SHUT OFF
1) CHECK THERMOSTAT AND THERMOSTAT WIRE
2) CHECK THE JUNCTION BOX & WIRE HARNESS
3) CHECK THE CONTROL BOX
TROUBLE SHOOTING & REPAIR
J. CONVECTION BLOWER KEEPS RUNNING OR FAILS TO START
1) CHECK #1 SNAP DISC
2) CHECK CONVECTION BLOWER
3) CHECK FOR VOLTAGE TO THE #1 SNAP DISC
K. STOVE CYCLES ON AND OFF -- THERMOSTAT ALWAYS ON
1) CHECK #1 SNAP DISC (CONVECTION BLOWER)
2) IF #1 SNAP DISC FAILS THEN #2 SNAP DISC WILL TRIP
*AFTER THE #2 SNAP DISC COOLS DOWN IT WILL TURN THE
THERMOSTAT BACK ON (CALL LIGHT)
3) CHECK WIRING FOR LOOSE CONNECTIONS
L. LARGE FIRE, ASH BUILD UP & DIRTY GLASS
1) CHECK FIREPOT, MAY NEED TO BE CLEANED
2) CLEAN EXHAUST AND HEAT EXCHANGER SYSTEM
3) ADJUST FEED ADJUSTMENT PLATE IN THE HOPPER
4) CHECK CONTROL BOX FEED TIMES
*HIGH ------- (7.5 SECOND ON TIME)
*MEDIUM -- (6 SECOND ON TIME)
*LOW --------(4.7 SECOND ON TIME)
M. STOVE IGNITES -- GOES OUT -- CALL LIGHT STILL ON
“ STOVE IS INCONSISTANT IN OPERATION “
1) INSPECT THERMOCOUPLE AND ITS POSITION OVER THE POT
2) CHECK THE FEED MOTOR
3) ADJUST FEED ADJUSTMENT PLATE FOR A LARGER FIRE
4) CHECK THE EXHAUST AND HEAT EXCHANGER SYSTEM
5) CHECK THE VACUUM SWITCH
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