Qualcast CLMB3634M User manual

Instruction Manual
Important - Please read these instructions fully before starting assembly
These instructions contain important information that will help you get the best from
your mower, ensuring it is assembled correctly and safely.
If you need help or have damaged or missing parts, call the Customer Helpline
on 08456 400 800.
Qualcast
36V Lithium-Ion Cordless Rotary Mower (Model: CLMB3634M)
Sep 2013
UK/Ireland 08456 400 800
Web www.argosspares.co.uk
After Sales Support

Contents
2 Customer Helpline 08456 400 800
Safety Information.......................................................................................................................................... 3
Warning Symbols.........................................................................................................................................3
General Safety..............................................................................................................................................4
Isolator Key Safety.......................................................................................................................................5
Frequent Maintenance.................................................................................................................................5
Battery Safety...............................................................................................................................................6
In the Box .........................................................................................................................................................7
Parts..............................................................................................................................................................7
Assembly ..........................................................................................................................................................8
Step 1 - Handle Base Assembly .................................................................................................................8
Step 2 - Top Handle Assembly and Adjustment for Operator Height ......................................................9
Step 3 - Grass Collector Assembly...........................................................................................................10
Step 4 - Fitting, Removing and Emptying the Grass Collector...............................................................11
Fitting and Removing the Battery.............................................................................................................12
Operating Instructions & Tips .......................................................................................................................13
Setting the Cutting Heights.......................................................................................................................13
Starting and Stopping................................................................................................................................14
Mowing Advice...........................................................................................................................................14
iPower Control Panel on Mower Handle ..................................................................................................15
After Mowing / Storage .............................................................................................................................16
Battery Charging........................................................................................................................................17
Charger LEDs .............................................................................................................................................17
Battery LED Panel......................................................................................................................................18
Maintenance...................................................................................................................................................19
General Maintenance.................................................................................................................................19
Battery Maintenance .................................................................................................................................19
Blade Maintenance....................................................................................................................................20
Troubleshooting .............................................................................................................................................21
General Troubleshooting ...........................................................................................................................21
Technical Data................................................................................................................................................23
Technical Data Table..................................................................................................................................23
Transport ....................................................................................................................................................23
Disposal..........................................................................................................................................................23
Disposal and Recycling.............................................................................................................................23
Getting Help ...................................................................................................................................................24

Important - Please read these instructions fully before starting assembly
3Customer Helpline 08456 400 800
The following warning symbols appear throughout this assembly manual and indicate the appropriate
safety measures you should take when assembly and operating the mower.
Take extra care, beware of hazards.
Read instruction manual.
Do not use the machine in the rain or leave it outdoors when it is raining.
Pay attention that bystanders are not injured by objects thrown out from the machine.
Keep bystanders a safe distance away from the machine.
Sharp blade. Beware of injury to toes or fingers.
Switch off and remove the isolator key before adjusting, cleaning or before leaving the product
unattended for any period.
Disconnect from the mains supply before any maintenance work.
Warning. Beware of electric shocks.
Wait until all moving parts have stopped completely before touching them. The blade may continue to
rotate after the machine is switched off, a rotating blade can cause injury.
Only use the battery charger indoors.
The battery charger contains a safety transformer.
Warning Symbols
Safety Information

Important - Please read these instructions fully before starting assembly
4Customer Helpline 08456 400 800
IMPORTANT! When using equipment, the following safety precautions must be followed to avoid injuries
and damage.
• Read all operating instructions carefully and comply with them. It is important to understand
these instructions and to acquaint yourself with the machine, its correct usage and all safety
requirements.
• Keep this manual in a safe place so that the information is available at all times.
• If you give the equipment to any other person, give them these operating instructions as well.
We accept no liability for damage or accidents which result from non-compliance with these
instructions.
• Never allow children or people unfamiliar with these instructions to use the machine. Local
regulations may restrict the age of the operator. When not in use, store the machine out of reach of
children and remove the isolator key.
• This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they are closely
supervised or have received sufficient instruction concerning the use the of the appliance by a
person responsible for their safety. Children should be supervised to ensure that they do not play
with the appliance.
• Never mow while people, especially children or pets, are nearby.
• The operator or user is responsible for accidents or hazards occurring to other people or their
property.
• Do not operate the machine when barefoot or wearing open sandals, always wear substantial
footwear and long trousers.
• Thoroughly inspect the area where the machine is to be used and remove all stones, sticks, wires,
bones and other foreign objects.
• Before usage, always visually inspect to check that the blades, blade bolts and cutter assembly
are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve
balance.
• Mow only in daylight or in good artificial light.
• Avoid operating the machine in wet grass, where feasible.
• Walk, never run.
• Never operate the appliance with defective guards or shields. Only operate the device if all original
safety devices, such as deflectors and/or grass catchers, are correctly fitted.
• Working on sloping areas can be dangerous.
Do not mow on excessively steep slopes.
Always be sure of your footing on slopes or wet grass.
Mow across the face of slopes – never up and down.
Warnings Symbols (continued)
General Safety
Safety Information

Important - Please read these instructions fully before starting assembly
5Customer Helpline 08456 400 800
Exercise extreme caution when changing direction on slopes.
Use extreme caution when stepping back or pulling the machine towards you.
Never mow by pulling the mower towards you.
• Stop the motor and blade if the machine has to be tilted for moving across surfaces other than
grass and when transporting the machine to and from areas to be mowed.
• Do not tilt the machine when starting or switching the motor on, except if the machine has to be
tilted for starting in long grass. In this case, do not tilt it more than absolutely necessary and tilt
only the part which is away from the operator. Always ensure that both hands are in the operating
position on the handle before returning the machine to the ground.
• Switch the motor on according to the instructions with feet well away from rotating parts.
• Do not put hands or feet near or under rotating parts.
• Always stand clear of the discharge zone when operating the machine.
• Never pick up or carry the machine while the motor is running.
• Donotmodifythisappliance. Unauthorized modifications may impair the safety of your product
and may result in increased noise and vibration.
• Remove the isolator key-whenever you leave the machine,
• before clearing a blockage,
• before checking, cleaning or working on the machine,
• after striking a foreign object. Inspect the machine for damage and make repairs as necessary,
• if the machine starts to vibrate abnormally ( and check it immediately).
• Always wear gardening gloves when handling or working near the sharp blade.
• Ensure all nuts, bolts and screws are tight before each operation to ensure the machine is in a safe
working condition.
• Check the grass collector frequently for wear or deterioration.
• Examine the machine and replace worn or damaged parts.
• Ensure that replacement parts are correctly fitted.
• Only use approved replacement parts.
General Safety (continued)
Isolator Key Safety
Frequent Maintenance
Safety Information

Important - Please read these instructions fully before starting assembly
6Customer Helpline 08456 400 800
• Ensuretheswitchisinthe‘off’positionandthekeyremovedbeforeinsertingthe
batterypack.Inserting the battery pack into a machine while the key is inserted could result in an
accident.
• Keepthebatterychargerawayfromrainormoisture. Water penetration inside the battery
charger increases the risk of an electric shock. Store in a dry environment.
• Rechargeonlywiththechargerspeciedbythemanufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire when used with another battery pack.
• Donotchargeotherbatterieswiththischarger. This is could cause fire or an explosion.
• Keepthebatterychargerclean. Contamination can lead to danger of an electric shock.
• Beforeeachuse,checkthebatterycharger,cableandplug.Ifdamageisdetected,
donotusethebatterycharger.Neveropenthebatterychargeryourself.Haverepairs
performedonlybyaqualiedtechnicianandonlyusingoriginalspareparts. Damaged
battery chargers, cables and plugs increase the risk of an electric shock.
• Donotoperatethebatterychargeroneasilyinammablesurfaces(e.g.paper,textiles,
etc.)orsurroundings. The heating of the battery charger during the charging process could
pose a fire hazard.
• Whenthebatterypackisnotinuse,keepitawayfromothermetalobjectssuchas
paperclips,coins,keys,nails,screwsorothersmallmetalobjectsthatcouldcreatea
connectionfromoneterminaltoanother. Shorting the battery terminals together can cause
burns or a fire.
• Underabusiveconditions,liquidmaybeejectedfromthebattery.Avoidanycontactwith
thisliquid.Ifcontactaccidentallyoccurs,ushwithwater.Ifliquidcontactseyes,also
seekmedicalhelp. Liquid ejected from the battery may cause irritations or burns.
• Donotopenthebattery. Danger of short-circuiting.
• Protect the battery from heat, e. g. from continuous intense sunlight, fire or other heat source.
Danger of explosion.
• Donotshort-circuitthebattery. There is danger of explosion.
• Incaseofdamageorimproperuseofthebattery,vapoursmaybeemitted.Ensurethe
areaiswellventilatedandseekmedicalhelpincaseofcomplaints. The vapours can irritate
the respiratory system.
• Protectthebatteryagainstmoistureandwater. Store in a dry environment. Make sure it’s out
of reach of children.
• Store the battery only within a temperature range between 0 °C and 45 °C. For example, do not
leave the battery in the car in summer.
• Occasionally clean the venting slots of the battery using a soft, clean and dry brush.
BatterySafety
Safety Information

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Customer Helpline 08456 400 800
1Top handle
2Handle fastene
3Handle base section
4Grass collector
handle
5Deflector guard
6Grass collector
7Rear wheel
8Front wheel
9Front of motor
housing
10 Battery cover
11 Height of cut
adjustment lever
12 Carrying handle
13 Cable clip
14 Cable
15 Isolator key
16 Safety button
17 Battery power panel
18 Battery LED charge
indicators
19 Battery release
button
20 Battery latch
21 Charger
22 Battery charge
status display
23 Battery charger
mains plug
24 Grass collector steel
frame
25 Rubber lip on grass
collector to connect
to hard top
26 Flexible slots for
grass collector steel
frame base
27 Plastic retainers
on side of of grass
collector to fit steel
frame
28 Support hook for
grass collector
29 Battery charge
indicator button
30 Battery charge
indicator LEDs
31 Blade
32 Blade bolt
33 Grass collector full
indicator
In the Box
Parts
1
17
2
3
4
5
6
7
8
9
10
11
12
33
18
19
20
21
23
13
14
15
16
1
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Customer Helpline 08456 400 800
Donotconnectthebatteryand/ortheisolatorkeybeforetheproductiscompletely
assembled.
Some models have the handles partially fitted inside the box. In this case unfold the handles and
tighten the 4 fasteners.
If handles are no pre-assembled, proceed as follows:
• Fit the handle base to the deck with the bolts, washers and fasteners
• Ensure that the cable clips supplied are used to fix the cable to the handle.
Step 1 - Handle Base Assembly
Assembly
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Customer Helpline 08456 400 800
Attach the top handle with the bolts, washers and quick release levers to the base handle. Note that
the fasteners can be fitted through holes at different heights to make the handle longer or shorter to
suit the operator’s height.
Step 2 - Top Handle Assembly and Adjustment for Operator Height
Assembly
4a 4b
1
2
2
3

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Step 3 - Grass Collector Assembly
Assembly
5a
5c
5e
5d
5b 24
4
26
24
24
25
27

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Customer Helpline 08456 400 800
5a.Insert the collector handle 4into the slots on the plastic top of the grass collector.
5b.Fully insert the grass collector steel frame 24 into the grass box top.
5c.Use the screws and washers provided to lock the frame 24 in place.
5d.Clip the plastic retainers 26 27 along the bottom and two sides of the cloth grass collector onto
the metal frame 24 .
5e.Push the rubber lip of the grass collector 25 into the slots around the hard plastic top of the grass
collector.
Step 3 - Assemble the Grass Collector (continued)
Assembly
Step 4 - Fitting, Removing and Emptying the Grass Collector
6
5
6
28

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Customer Helpline 08456 400 800
Fittingthegrasscollector
Lift the deflector guard 5and hold it up. Fit the grass collector onto the supporting hooks 28 on the
rear of the mower, then, release the deflector guard. Ensure the deflector fits snuggly on the grass
collector 6.
Removingandemptyingthegrasscollector
Lift the deflector guard and hold it up, grip the grass collector handle and lift it off to empty it.
Fittingthebattery
Lift the battery cover 10 until it locks into standing position, slide the battery into the battery chamber.
Ensure it slides smoothly along the support rails and locks into position. Close the battery cover.
Removingbattery
Stop the machine. Pull out the isolator key. Lift the battery cover, activate the release latch on the
battery and slide the battery out. Close the battery cover.
Step 4 - Fitting, Removing and Emptying the Grass Collector (continued)
Assembly
Fitting and Removing the Battery
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Customer Helpline 08456 400 800
8
Setting the Cutting Heights
Operating Instructions & Tips
Stopthemachine,releasetheswitchleverandwaituntilthebladestopsbeforeadjusting
thecuttingheight.Remember,theblademaycontinuetorotateafterthemachineis
switchedoff.Arotatingbladecancauseinjury.
CAUTION! Do not touch rotating blades.
For the first cut each season, a higher cutting setting should be selected.
Using a cutting height that is too low in longer grass will use more power and shorten the time the
battery will run on each charge. It is recommended to cut longer grass in 2 times or more. This method
will also cause less stress to your grass for a healthier lawn.
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Customer Helpline 08456 400 800
Starting and Stopping
Operating Instructions & Tips
9
Alwaysrememberthattheblademaycontinuestorotateforafewsecondsafterthemachine
isswitchedoff.Allowthemotor/bladetostoprotatingbeforeswitching“on”again.Donot
rapidlyswitchoffandon.
Starting:
• Insert the isolator key.
• Press and hold the safety lock-off button,
• squeeze the switch lever towards the handle,
• release the safety button.
NOTE! There is a short delay before the motor starts after engaging the switch lever.
Stopping:
Release the switch lever. If the mower is not going to be used immediately pull out the isolator key. The
mower is fitted with a safety blade brake. This safety feature stops the blade from rotating more quickly
when the switch lever is released.
Mowing Advice
Whenmowingdonotallowthemotortolabour,particularlyinheavyconditions.When
themotorlaboursthespeedofthemotordropsandyouwillhearachangeinthemotor
sound.Iftheproblempersists,setthecuttingheighttoahighersetting.
Protect the battery from heat, from continuous exposure to sun and keep away from radiation or other
heat sources. Do not leave the battery in the mower in direct sunlight over long periods.
Themowerwillnotfunctioniftemperatureisbelow-5℃orabove70℃!
The Electronic Cell Protection (ECP) protects the Lithium-ion battery against deep discharging. When
the battery is run down or discharged, a protective circuit shuts power off to the motor. The motor will
not run and the blade will not rotate until the battery is recharged.
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Customer Helpline 08456 400 800
10
Mowing Advice (continued)
iPower Control Panel on Mower Handle
Operating Instructions & Tips
WARNING! A flashing LED on the cutting mode control panel indicates that the current is too high. A
flashing LED on the battery indicates that the voltage is too low. In either case the motor will be shut
down automatically . Do not continue to activate the On/Off switch if the motor has been shut down
automatically. The battery may be damaged.
WARNING! Switch the machine off, remove the isolator key and the battery before adjusting or
cleaning or if the cable is cut, damaged or entangled.
Panel rotation 17 : the control panel on the handle can be rotated for better readability.
Auto mode: automatically varies the amount of power delivered to the motor while you work as grass
conditions vary.
NOTE! The battery will run for longer on lower power settings than on higher power settings.
Checkingthebatterychargelevel: Press on the battery charge status button 29 to check
theactual. battery charge level. The LEDs 30 will display the battery charge level. (See Battery LED
panel below)
17
30
29

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Customer Helpline 08456 400 800
iPower Control Panel on Mower Handle (continued)
After Mowing / Storage
Operating Instructions & Tips
Grass full indicator:
• When the grass level indicator situated on the top of the grass collector remains open during
operation, it means that the collector is not full.
• When the grass fill indicator remains closed during operation, the grass collector is full and
should be emptied.
Sizeofworkarea(batteryruntime):The size of the area that can be cut on a single charge
depends on lawn condition, grass thickness, moisture, grass length and height of cut selected.
Switching the machine on and off frequently during cutting may also reduce the battery run time. To
maximise the area that can be cut it is recommended to mow frequently and not to cut the grass too
low. Walk at a normal pace.
Clean the exterior of the machine thoroughly using a soft brush and cloth. Do not use water, solvents
or polishes. Remove all grass and debris, especially from the ventilation slots.
Turn the machine on its side and clean the blade area. If grass cuttings are compacted in the blade
area, remove with a wooden or plastic implement.
Store the machine in a dry place. Do not place other objects on top of the machine.
To aid storage lift then loosen the quick release fasteners and fold the handles.
Ensure cables are not trapped when folding/unfolding top handles, do not drop the handles onto the
mower body.
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Customer Helpline 08456 400 800
Charger LEDs
Preparation: The charging process starts as soon as the mains plug of the battery charger is
plugged into a mains socket and the battery is inserted into the charging compartment.
If the battery is not inserted, a continuousredlight indicates that the mains plug is plugged into a
mains socket and the battery charger is ready for operation.
Charging:aashinggreenLEDon the charger indicates that the battery is charging normally.
Charged:continuousgreenLEDon the charger indicates that the battery is ready for use.
Battery Charging
Operating Instructions & Tips
• Donotuseotherbatterychargers. The battery charger supplied is specifically designed for the
Lithium-Ion battery used in this garden appliance.
• Checkthemainsvoltage! The voltage of the power supply must correspond with the data on
the nameplate of the battery charger. Battery chargers operate on 220-240 V.
The battery is equipped with a temperature monitor that allows charging only within a temperature
range between -5 °C and 50 °C. This ensures an optimum battery service life.
NOTE! The battery is supplied partially charged. To ensure full capacity of the battery, charge the
battery in the battery charger before using your appliance for the first time. The Lithium Ion battery can
be charged at any time without reducing its service life. Interrupting the charging procedure does not
affect the battery.
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Customer Helpline 08456 400 800
Charger LEDs (continued)
Battery LED Panel
Operating Instructions & Tips
The iPower intelligent charger measures the charge level of the battery and charges the battery
accordingly with the required current and voltage based on battery temperature and voltage. This
ensure maximum battery life charge it fully before storage.
A ashingredLED light on the charger indicates that the battery temperature is not within the
charging temperature range of -5 °C– 50 °C or the charging current is too high. As soon as the
permitted temperature and the charging current ranges are reached, the battery charger will
automatically switch to charging.
After continuous or repeated charging cycles without interruption, the charger may warm up. This is
normal and does not indicate a technical defect of the battery charger.
The battery is equipped with a charge-level indicator panel which indicates its’ charge condition. This
charge-level indicator panel consists of 4 LEDs on the battery. Press and hold the charge indicator
button on the battery to actuate the charge level indicator. The charge level indicator LEDs goe out
after releasing the button. The battery’s charge level can be checked either when the battery is fitted
on the machine or removed from the machine.
LEDindicatorsonbattery BatteryCapacity
Continuous lighting of 4 LEDs (inc 2 green) Fully charged
Continuous lighting of 3 LEDs (inc 1 green) ≥50%
Continuous lighting of 2 LEDs (orange & red) ≥25%
Continuous lighting of 1 LED (red only) ≤25%. Recharge required.

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Customer Helpline 08456 400 800
General Maintenance
Battery Maintenance
Maintenance
Alwaysweargardeninggloveswhenhandlingorworkingnearsharpblades.
Switchoff,removetheisolatorkey,batteryandgrasscollectorbeforeadjustingorcleaning.
NOTE! To ensure long and reliable product life, carry out the following maintenance regularly:
• Check for obvious defects such as loose, dislodged or damaged blade, loose fixings, and worn or
damaged components.
• Check that covers and guards are undamaged and correctly fitted.
• Carry out necessary maintenance or repairs before using. Repairs should only be carried out by a
qualified service agent.
The following maintenance will ensure a long battery life:
• Protect the battery against moisture and water. Store in a cool dry environment.
• Store the battery only within a temperature range between 0 °C and 45 °C. For example, do not
leave the battery in a car in summer.
• Do not leave the battery in the product in direct sunlight.
• The ideal storage condition for the battery is -20 °C~25°C.
• Occasionally clean the venting slots of the battery using a soft, clean and dry brush.
• A significantly reduced battery working time after a full charge indicates that the battery is worn
and should be replaced.

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Customer Helpline 08456 400 800
Blade Maintenance
Maintenance
Turn the machine carefully onto its right side and inspect the blade. If blunt or damaged, replace it.
Use the following procedure to remove and replace the blade:
Wear thick gardening gloves. Hold the blade using a spanner (not provided) to loosen the blade bolt
and remove the blade. Fit the new blade and the blade bolt. Ensure that the blade is the correct way
up (so that the blade number can be seen.) and tighten the bolt securely.
If the blade is difficult to remove or fit, insert a screwdriver into the hole to help prevent blade rotation.
Ensure the screwdriver is removed before attempting to turn the machine on.
Donotlubricatebladeorbladeboltduringretting.
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