R & M Stagemaker SM10 Instruction Manual

®R&M Materials Handling, Inc STAGEMAKER®COMPACT Concert Hoist
Springfield, Ohio USA SM10 Installation & Maintenance Manual
: 800 955-9967
www.rmhoist.com June 2006
STAGEMAKER®
CONCERT ELECTRIC CHAIN HOIST
SM10
INSTALLATION & MAINTENANCE
MANUAL
JOB NO.:
SERIAL NO.:
(RECORD HOIST SERIAL NUMBER FOR FUTURE REFERENCE)

®R&M Materials Handling, Inc STAGEMAKER ®COMPACT Concert Hoist
Springfield, Ohio USA SM10 Installation & Maintenance Manual
: 800 955-9967
web: www.rmhoist.com June 2006
5 June 2006 i SM10-M & I MANUAL - 2006 - 0.doc.
(LEAVE THIS PAGE BLANK)

®R&M Materials Handling, Inc STAGEMAKER ®COMPACT Concert Hoist
Springfield, Ohio USA SM10 Installation & Maintenance Manual
: 800 955-9967
web: www.rmhoist.com June 2006
5 June 2006 ii SM10-M & I MANUAL - 2006 - 0.doc.
TABLE OF CONTENTS
1INTRODUCTION …………………………………………………………………………………………….
11.1 Contact Information..................................................................................................1
1.2 Warranty.....................................................................................................................1
1.3 Disclaimer..................................................................................................................1
1.4 Safety.......................................................................................................................... 2
1.5 Placards and Instructions ........................................................................................4
2INSTALLATION …………………………………………………………………………………………….
52.1 General.......................................................................................................................5
2.2 Lubrication.................................................................................................................5
2.3 Mounting....................................................................................................................6
2.4 Load Hook Throat Opening......................................................................................7
3ELECTRICAL CONNECTIONS & DIAGRAMS ……………………………………………………...
93.1 Control Circuit Fuses................................................................................................9
3.2 Configuration A – Single Speed – 208 / 230 Volt Connections...........................10
3.3 Configuration A – Pigtail Pin-out connections – R&M Standard........................11
3.4 Configuration B – Single-speed – 208 Volt Connections .................................... 12
3.5 Configuration B – Single-speed – 208 Volt Wiring Diagram ...............................13
3.6 Configuration B – Single-speed – 230 Volt Connections .................................... 14
3.7 Configuration B – Single-speed – 230 Volt Wiring Diagram ...............................15
3.8 Configuration B – Single-speed – 460 Volt Connections .................................... 16
3.9 Configuration B – Single-speed – 460 Volt Wiring Diagram ...............................17
3.10 Configuration B – Wiring Diagram Labels............................................................18
3.11 Configuration B – Pigtail Pin-out Connections – R&M Standard........................19
3.12 Configuration C – 230 Volt Single Speed Connections.......................................20
3.13 Configuration C – Power Circuit - 230V Wiring Diagram.....................................21
3.14 Configuration C – Control Circuit - 230V Wiring Diagram...................................22
3.15 Configuration C – Wiring Diagram Labels............................................................23
3.16 Configuration C – Pigtail Pin-out Connections – R&M Standard........................24
3.17 Cable Assemblies....................................................................................................25
4INITIAL START-UP …………………………………………………………………………………
27
4.1 General.....................................................................................................................27
4.2 Correcting the Direction of Hook Travel...............................................................27
4.3 Operational Checks – No Load..............................................................................28
4.4 Operational Checks – With Load...........................................................................28
5HOIST OPERATION …………………………………………………………………………………
29
6MAINTENANCE …………………………………………………………………………………………..
30
6.1 Basic Hoist Construction (Inverted Position).......................................................30
6.2 Basic Hoist Construction (Normal Suspension) .................................................. 31
6.3 Motor / Body ............................................................................................................32
6.4 Hoist Motor Brake and Load-Limiting Device.......................................................32
6.5 Motor Brake Specifications....................................................................................32
6.6 SM10 Motor Data – 60HZ MOTORS........................................................................32

®R&M Materials Handling, Inc STAGEMAKER ®COMPACT Concert Hoist
Springfield, Ohio USA SM10 Installation & Maintenance Manual
: 800 955-9967
web: www.rmhoist.com June 2006
5 June 2006 iii SM10-M & I MANUAL - 2006 - 0.doc.
6.6.1 Slip Clutch Operation – Reference Figure 6.3................................................................33
6.6.2 Slip Clutch Adjustment after Installation........................................................................35
6.6.3 Hoist Motor Brake Adjustment ........................................................................................36
6.7 Load Chain...............................................................................................................38
6.7.1 Load Chain Inspection......................................................................................................38
6.7.2 Load Chain Specifications (see Figure 6.5)....................................................................39
6.7.3 Removing the Load Chain................................................................................................40
6.7.4 Installing the Load Chain..................................................................................................41
6.8 Fall Stop Assembly.................................................................................................43
6.9 Removing fall stop (Figure 6.6)..............................................................................43
6.10 Installing fall stop (Figure 6.6) ...............................................................................43
6.11 Chain Container Installation (Normal Position)....................................................44
6.12 Limit Switches.........................................................................................................45
6.12.1 Upper and Lower Travel Safety Limit Switch.................................................................45
6.12.2 Rotary Geared Limit Switch .............................................................................................45
6.12.3 Rotary Geared Limit Switch Assembly Part Numbers ..................................................46
6.13 Hooks .......................................................................................................................47
6.13.1 Hook Inspection ................................................................................................................49
6.13.2 Body Hook (Normal Position) ..........................................................................................50
7PREVENTATIVE MAINTENANCE ………………………………………………………………………. 51
7.1 Maintenance and Inspection Table........................................................................51
7.2 Lubrication...............................................................................................................52
7.3 Recommended technical support for various spare parts..................................53
7.4 Torque (lb-ft) Specifications...................................................................................53
7.5 Troubleshooting......................................................................................................54
8PARTS ILLUSTRATION …………………………………………………………………………………
55
8.1 Hoist Body ...............................................................................................................55
8.2 Gear Mechanism With Motor Brake.......................................................................57
8.3 Load Chain & Lifting Hardware..............................................................................59
8.4 Electrical Enclosure – 3 Phase Power Supply – Configuration A ......................61
8.5 Controls – Configuration B ....................................................................................62
8.6 Controls – Configuration C ....................................................................................63
8.7 Chain Guide Assemblies........................................................................................64
8.8 Rotary Limit Switch.................................................................................................65
8.9 Connectors for Pigtails...........................................................................................65
8.10 Pickle Assembly......................................................................................................66

®R&M Materials Handling, Inc STAGEMAKER ®COMPACT Concert Hoist
Springfield, Ohio USA SM10 Installation & Maintenance Manual
: 800 955-9967
web: www.rmhoist.com June 2006
5 June 2006 1 SM10-M & I MANUAL - 2006 - 0.doc.
1 INTRODUCTION
1.1 Contact Information
Please do not hesitate to use the following contact information in the event that you may need assistance:
R&M MATERIALS HANDLING, INC.
4501 Gateway Boulevard
Springfield, OH 45502
General Telephone: 937 - 328-5100
Toll Free Telephone (US): 800 - 955-9967
General Fax: 937 - 325-5319
Parts Dept. Fax (US): 800 - 955-5162
Parts Dept. Fax (other): 937 - 328-5162
Website: www.rmhoist.com
1.2 Warranty
All sales are subject to the R&M MATERIALS HANDLING, INC. Standard Terms and Conditions of Sale
and Product Warranty. Copies are available upon request from R&M MATERIALS HANDLING (also
available from R&M’s website) and are expressly incorporated by reference hereto.
1.3 Disclaimer
This Manual has been prepared by R&M MATERIALS HANDLING, INC. to provide information and
suggestions for hoist installation, maintenance, and inspection personnel. This manual should be used in
conjunction with the STAGEMAKER®Concert Electric Chain Hoist Operator’s Manual to teach safe
operating practices to all personnel associated with hoist operations and maintenance.
It is NOT intended that the recommendations in this manual take precedence over existing plant / site
safety rules and regulations or OSHA regulations. However, a thorough study of the following information
should provide a better understanding of proper installation, maintenance, and inspection procedures that
are to be followed in order to afford a greater margin of safety for people and machinery in the area of
hoist operations.
It must be recognized that this is a manual of recommendations for the Hoist Installation, Maintenance,
and Inspection personnel and its use is permissive not mandatory. It is the responsibility of the hoist
owner to make personnel aware of all federal, state, and local codes and regulations. The owner is
responsible for providing instruction and insuring that certain installation, maintenance, and inspection
personnel are properly trained.

®R&M Materials Handling, Inc STAGEMAKER ®COMPACT Concert Hoist
Springfield, Ohio USA SM10 Installation & Maintenance Manual
: 800 955-9967
web: www.rmhoist.com June 2006
5 June 2006 2 SM10-M & I MANUAL - 2006 - 0.doc.
1.4 Safety
The Safety Alert Symbol is used in this manual to indicate hazards and to alert the reader to information
that should be known, understood, and followed in order to avoid DEATH or SERIOUS INJURY.
Read and understand this manual before using the hoist.
Important issues to remember during installation, operation, maintenance, and inspection are provided at
the hoist control stations, at various locations on the hoist, in this manual, and in the STAGEMAKER®
Concert Electric Chain Hoist Operator’s Manual. These issues are indicated by DANGER, WARNING, or
CAUTION instructions or placards that alert personnel to potential hazards, proper operation, load
limitations, and more.
DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in
death or serious injury.
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in
death or serious injury.
CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury. It may also be used to alert against unsafe practices.
Taking precedence over any specific rule, however, is the most important rule of all:
“USE COMMON SENSE”
It is a responsibility of the hoist owner / user to establish programs to:
1. Train and designate hoist operators, and
2. Train and designate hoist inspectors / maintenance personnel.
The words SHALL and SHOULD are used throughout this manual in accordance with definitions in the
ASME B30 standards as follows:
SHALL indicates a rule is mandatory and must be followed.
SHOULD indicates a rule is a recommendation, the advisability of which depends on the
facts in each situation.

®R&M Materials Handling, Inc STAGEMAKER ®COMPACT Concert Hoist
Springfield, Ohio USA SM10 Installation & Maintenance Manual
: 800 955-9967
web: www.rmhoist.com June 2006
5 June 2006 3 SM10-M & I MANUAL - 2006 - 0.doc.
Hoist operator, hoist inspection, and hoist maintenance personnel training programs should be based on
requirements in accordance with the latest edition of:
• ASME B30.16 Safety Standard for Overhead Hoists ( Underhung )
When using the STAGEMAKER®Concert Electric Chain Hoist in the Inverted position, ASME
B30.16 Section 16-0.1, states that this standard does not apply when “drawing both the load and
the hoist up or down the load chain(s) or rope(s) of the hoist.” See WARNING section 2.3.
Such training should also provide information for compliance with any Federal, State, or Local Code
requirements, and existing plant / site safety rules and regulations.
If an overhead hoist is installed as part of an overhead crane or monorail system, training programs
should also include requirements in accordance with the latest editions, as applicable, of:
• ASME B30.11 Safety Standard for Monorails and Underhung Cranes
• ASME B30.17 Safety Standard for Overhead and Gantry Cranes, Top Running Bridge,
Single Girder, Underhung Hoist
NOTICE
It is a responsibility of the owner / user to install, inspect, test, maintain, and operate a hoist in
accordance with the ASME B30.16 Safety Standard, OSHA Regulations, and ANSI / NFPA 70,
National Electric Code. If the hoist is installed as part of a total lifting system, it is also the
responsibility of the owner / user to comply with the applicable ASME B30 volume that
addresses other types of equipment used in the system.
Further, it is the responsibility of the owner / user to require that all personnel who will install,
inspect, test, maintain, and operate a hoist read the contents of this manual, STAGEMAKER®
Concert Electric Chain Hoist Operator’s Manual, ASME B30.16 Safety Standards for Overhead
Hoists (Underhung), OSHA Regulations, and ANSI / NFPA 70, National Electric Code. If the hoist
is installed as part of a total lifting system, all personnel must also read the applicable ASME B30
volume that addresses other types of equipment used in the system.
Failure to read and comply with any one of the limitations noted in this manual can result in
product failure, serious bodily injury or death, and / or property damage.
R&M MATERIALS HANDLING, INC. has no direct involvement or control over the hoist’s operation and
application. Conforming to good safety practices is the responsibility of the owner, the user, and it’s
operating personnel.
Only those Authorized and Qualified Personnel who have shown that they have read and have
understood this manual and the STAGEMAKER®Concert Electric Chain Hoist Operator’s Manual
should be permitted to operate the hoist.

®R&M Materials Handling, Inc STAGEMAKER ®COMPACT Concert Hoist
Springfield, Ohio USA SM10 Installation & Maintenance Manual
: 800 955-9967
web: www.rmhoist.com June 2006
5 June 2006 4 SM10-M & I MANUAL - 2006 - 0.doc.
The owner / user SHALL insure that all Operators read and understand the STAGEMAKER®Concert
Electric Chain Hoist Operator’s Manual prior to operating the hoist.
1.5 Placards and Instructions
READ and OBEY all Danger, Warning, Caution, and Operating Instructions on the hoist and in this
manual and STAGEMAKER®Concert Electric Chain Hoist Operator’s Manual. Make sure that all
placards are in place and legible.
Failure to comply with safety precautions in this manual and on the hoist is a safety violation that may
result in serious injury, death, or property damage.

®R&M Materials Handling, Inc STAGEMAKER ®COMPACT Concert Hoist
Springfield, Ohio USA SM10 Installation & Maintenance Manual
: 800 955-9967
web: www.rmhoist.com June 2006
5 June 2006 5 SM10-M & I MANUAL - 2006 - 0.doc.
2 INSTALLATION
Before installing, removing, inspection, or performing any maintenance on a hoist, the main
switch shall be de-energized. Lock and tag the main switch in the de-energized position in
accordance with ANSI Z244.1. Follow other maintenance procedures outlined in this manual and
ASME B30.16.
2.1 General
Prior to installation, the unit shall be checked thoroughly for damage during shipment or handling at the
job site.
Each complete electric chain hoist is load tested at the factory at 125% of the nameplate-rated capacity.
All hoists are designed for the type of mounting specified by the purchaser. The adequacy of the
supporting members (monorail beams, cranes, hangers, supports, framing, etc.) is the responsibility of
user / owner and shall be determined or verified by qualified personnel.
Read the instructions contained in this manual and the STAGEMAKER®Concert Electric Chain Hoist
Operator’s Manual as well as any other related manuals. Observe the warning tags attached to the unit
before the installation is started.
2.2 Lubrication
The hoist gear case comes completely pre-lubricated with grease. The load chain requires lubrication
prior to first use. Chain lubricant is included with shipment of each new chain hoist.

®R&M Materials Handling, Inc STAGEMAKER ®COMPACT Concert Hoist
Springfield, Ohio USA SM10 Installation & Maintenance Manual
: 800 955-9967
web: www.rmhoist.com June 2006
5 June 2006 6 SM10-M & I MANUAL - 2006 - 0.doc.
2.3 Mounting
Below are the basic mounting positions for STAGEMAKER® Concert Hoists:
1. Inverted (usually associated with a temporary installation)
2. Normal (usually associated with a permanent installation)
INVERTED NORMAL
DO NOT USE HOIST TO LIFT PEOPLE OR SUSPEND LOADS OVER PEOPLE.
DO NOT LEAVE A FREELY SUSPENDED LOAD ON HOIST UNATTENDED.
A SUSPENDED LOAD MUST ALWAYS BE TIED OFF USING APPROPRIATE CHAINS,
CABLES OR OTHER REDUNDANT LOAD BEARING MEANS BEFORE ACCESS TO THE
AREA BENEATH THE LOAD IS PERMITTED (1).
FAILURE TO DO SO COULD RESULT IN PROPERTY DAMAGE, DEATH OR SERIOUS
INJURY TO PERSONNEL.
(1) If the load cannot be tied off due to the nature of the application, redundancies and/or advanced
safety features, including but not limited to multiple/redundant hoists, dual brakes on the hoist, a
minimum ten to one safety factor on load bearing components, load monitoring devices etc. used
either individually or as circumstances dictate, in conjunction with one another, must be
incorporated into the design of the system.

®R&M Materials Handling, Inc STAGEMAKER ®COMPACT Concert Hoist
Springfield, Ohio USA SM10 Installation & Maintenance Manual
: 800 955-9967
web: www.rmhoist.com June 2006
5 June 2006 7 SM10-M & I MANUAL - 2006 - 0.doc.
2.4 Load Hook Throat Opening
ANSI B30.16-1998 recommends that the throat opening of a load hook be measured and recorded
prior to putting a hoist into service and that a gage be made to provide a quick visual inspection
for a bent hook as required during routine inspections. See Section 6.9 for more detailed hook
information.

®R&M Materials Handling, Inc STAGEMAKER ®COMPACT Concert Hoist
Springfield, Ohio USA SM10 Installation & Maintenance Manual
: 800 955-9967
web: www.rmhoist.com June 2006
5 June 2006 8 SM10-M & I MANUAL - 2006 - 0.doc.
LEAVE THIS PAGE BLANK

®R&M Materials Handling, Inc STAGEMAKER ®COMPACT Concert Hoist
Springfield, Ohio USA SM10 Installation & Maintenance Manual
: 800 955-9967
web: www.rmhoist.com June 2006
5 June 2006 9 SM10-M & I MANUAL - 2006 - 0.doc.
3 ELECTRICAL CONNECTIONS & DIAGRAMS
The user / owner must provide the main power supply hardware (cable, conductor bar, fuses, disconnect
switch, etc.).
• Make sure that the power supply voltage is the same as that shown on hoist serial plate / name
plate.
• Make sure that fuses and other current overload devices are in place to protect the hoist.
• Make sure that power cable or conductors have sufficient capacity to maintain the hoist supply
voltage by ±5 percent of nominal voltage under all operating conditions. Poor voltage regulation
may cause motor overheating or sluggishness, and chattering / inoperative motor brakes and
controls.
• Do not use power supply cables with solid conductors.
Before installing, removing, inspection, or performing any maintenance on a hoist, the main
switch shall be de-energized. Lock and tag the main switch in the de-energized position in
accordance with ANSI Z244.1. Follow other maintenance procedures outlined in this manual and
ASME B30.16.
3.1 Control Circuit Fuses
POWER CONTROL FUSE SIZE
SUPPLY VOLTAGE 208V 230V 460V
3 – PHASE 115 VAC 500 mA 500 mA 500 mA
3 – PHASE 48 VAC 630 mA 630 mA 630 mA

®R&M Materials Handling, Inc STAGEMAKER ®COMPACT Concert Hoist
Springfield, Ohio USA SM10 Installation & Maintenance Manual
: 800 955-9967
web: www.rmhoist.com June 2006
5 June 2006 10 SM10-M & I MANUAL - 2006 - 0.doc.
3.2 Configuration A – Single Speed – 208 / 230 Volt Connections
Configuration A utilizes direct connection of a three-phase 208 or 230 volt main power supply to the hoist
motor leads via a terminal strip. A motor brake rectifier circuit board (ACF) is provided to operate the
D.C. hoist motor brake assembly.
The above connection diagram shows the connection of the single speed motor windings to the brake
control board. The brake coil supply voltage from the AFC brake control card is 90 - 100 volts DC for
208/230 Volt power supply.
BRK BRK
( #2 ) ( #1 )
(
+
)
(+)(-) (-) BRAKE LEADS
MOTOR LEADS
JUMPERS
T2 T9T1T7 T8 T3 T4 P2T5
PEP3T6
2W
1W/W1
1V/V1
1U/U1
2U
2V
A
CF
TERMINAL STRIP
1U
1V
1W
PE
L1
L2
L3
GRD

®R&M Materials Handling, Inc STAGEMAKER ®COMPACT Concert Hoist
Springfield, Ohio USA SM10 Installation & Maintenance Manual
: 800 955-9967
web: www.rmhoist.com June 2006
5 June 2006 11 SM10-M & I MANUAL - 2006 - 0.doc.
3.3 Configuration A – Pigtail Pin-out connections – R&M Standard
POWER ONLY – PIGTAIL WITH PLUG – CONFIGURATION A
WIRE COLOR
AWG 12 – 4 COND CONTROL PANEL CONNECTIONS
MALE CE PLUG
BLUE (ME420P9)
PIN NUMBER
TWIST LOCK
MALE PLUG (L16-20P)
3 POLE + GRD
BLACK L1 L1 X
WHITE L2 L2 Y
RED L3 L3 Z
GREEN PE (GROUND) PE (GROUND) G
WIRING DIAGRAM LABELS – CONFIGURATION A
CODE DESCRIPTION
L1 POWER SUPPLY – PHASE ONE
L2 POWER SUPPLY – PHASE TWO
L3 POWER SUPPLY – PHASE THREE
PE GROUND
(-) MOTOR BRAKE COIL SUPPLY – VOLTS DC
(+) MOTOR BRAKE COIL SUPPLY – VOLTS DC
T1 thru T9 MOTOR LEADS
P2, P3 THERMAL PROTECTION SWITCH LEADS
THE ABOVE PIN-OUT CONNECTIONS REFLECT R&M’S STANDARD CONNECTIONS. THERE ARE
NO INDUSTRY STANDARDS FOR THE ABOVE PIN CONNECTIONS. ALWAYS CHECK THE
WIRING OF ANY EQUIPMENT BEFORE APPLYING POWER.

®R&M Materials Handling, Inc STAGEMAKER ®COMPACT Concert Hoist
Springfield, Ohio USA SM10 Installation & Maintenance Manual
: 800 955-9967
web: www.rmhoist.com June 2006
5 June 2006 12 SM10-M & I MANUAL - 2006 - 0.doc.
3.4 Configuration B – Single-speed – 208 Volt Connections
VERIFY 208 VOLT CONNECTIONS AS FOLLOWS:
1) BRAKE LEAD NUMBER 1 (-) TO TERMINAL X1: 14
2) BRAKE LEAD NUMBER 2 (+) TO K22 TERMINAL 4
3) CONTROL TRANSFORMER SUPPLY TERMINAL 127 TO FUSE FIOO
4) CONTROL TRANSFORMER JUMPERS ON T100 PER ABOVE LAYOUT
5) MOTOR LEADS T1 THRU T9 PER 208 VOLT WIRING DIAGRAM
K22K21
K10
PE L1 L2 L3
POWER LEADS FUSE HOLDER
T100
TRANSFORMER
1
2
3
4
5
BRAKE
RECTIFIER
01
02
230 230
03
11
5
127
F100
WIRE
JUMPERS
TERMINAL STRIP X1
BRAKE COIL
LEADS
-/1 + / 2
TI00 TERMINAL 127 TO F100
TO X1: 14
TO K22: 4

®R&M Materials Handling, Inc STAGEMAKER ®COMPACT Concert Hoist
Springfield, Ohio USA SM10 Installation & Maintenance Manual
: 800 955-9967
web: www.rmhoist.com June 2006
5 June 2006 13 SM10-M & I MANUAL - 2006 - 0.doc.
3.5 Configuration B – Single-speed – 208 Volt Wiring Diagram
11
X1: 14
X1: 1
X1: 3
PE T100 F100 X1: 10
K10
A1
A2
K21
A2
A1
K22
A1
A2
L2 L3
K10
1
2
3
4
5
6
03
02
230
01
230
L1
127
K21
K22 22
22
21 21
DOWN
MOTOR
T1
(--) (+)
BRAKE
COIL
T4 T5 T6T7T8
T9
T2 T3
1 2 3 4 5
5
2
3
4
5
4
1
6
1 3
2 6
X1: 9
X1: 5
X1: 4
F291
X1: 2
X1: 11 / 12 / 13
K21 K22
BRAKE RECTIFIER S221 S222
OPTIONAL

®R&M Materials Handling, Inc STAGEMAKER ®COMPACT Concert Hoist
Springfield, Ohio USA SM10 Installation & Maintenance Manual
: 800 955-9967
web: www.rmhoist.com June 2006
5 June 2006 14 SM10-M & I MANUAL - 2006 - 0.doc.
3.6 Configuration B – Single-speed – 230 Volt Connections
VERIFY 230 VOLT CONNECTIONS AS FOLLOWS:
1) BRAKE LEAD NUMBER 1 (-) TO TERMINAL X1: 14
2) BRAKE LEAD NUMBER 2 (+) TO K22TERMINAL 4
3) CONTROL TRANSFORMER SUPPLY TERMINAL 115 TO FUSE FI00
4) CONTROL TRANSFORMER JUMPERS ON T100 PER ABOVE LAYOUT
5) MOTOR LEADS T1 THRU T9 PER 230 VOLT WIRING DIAGRAM
K22K21
K10
PE L1 L2 L3
POWER LEADS FUSE HOLDER
T100
TRANSFORMER
1
2
3
4
5
BRAKE
RECTIFIER
01
02
230 230
03
11
5
127
F100
WIRE
JUMPERS
TERMINAL STRIP X1
BRAKE COIL
LEADS
-/1 + / 2
TI00 TERMINAL 115 TO F100
TO X1: 14
TO K22: 4

®R&M Materials Handling, Inc STAGEMAKER ®COMPACT Concert Hoist
Springfield, Ohio USA SM10 Installation & Maintenance Manual
: 800 955-9967
web: www.rmhoist.com June 2006
5 June 2006 15 SM10-M & I MANUAL - 2006 - 0.doc.
3.7 Configuration B – Single-speed – 230 Volt Wiring Diagram
T1
11
X1: 14
X1: 1
X1: 3
PE T100 F100 X1: 10
K10
A1
A2
K21
A2
A1
K22
A1
A2
L2 L3
K10
1
2
3
4
5
6
03
02
230
01
230
L1
115
K21
K22 22
22
21 21
DOWN
MOTOR
(--) (+)
BRAKE
COIL
T4 T5 T6T7T8
T9
T2 T3
1 2 3 4 5
5
2
3
4
5
4
1
6
1 3
2 6
X1: 9
X1: 5
X1: 4
F291
X1: 2
X1: 11 / 12 / 13
K21 K22
BRAKE RECTIFIER S221 S222
OPTIONAL

®R&M Materials Handling, Inc STAGEMAKER ®COMPACT Concert Hoist
Springfield, Ohio USA SM10 Installation & Maintenance Manual
: 800 955-9967
web: www.rmhoist.com June 2006
5 June 2006 16 SM10-M & I MANUAL - 2006 - 0.doc.
3.8 Configuration B – Single-speed – 460 Volt Connections
VERIFY 460 VOLT CONNECTIONS AS FOLLOWS:
1) BRAKE LEAD NUMBER 1 (-) TO TERMINAL X1: 14
2) BRAKE LEAD NUMBER 2 (+) TO K21 TERMINAL 2
3) CONTROL TRANSFORMER SUPPLY TERMINAL 115 TO FUSE FI00
4) CONTROL TRANSFORMER JUMPERS ON T100 PER ABOVE LAYOUT
5) MOTOR LEADS T1 THRU T9 PER 460 VOLT WIRING DIAGRAM
K22K21
K10
PE L1 L2 L3
POWER LEADS FUSE HOLDER
T100
TRANSFORMER
1
2
3
4
5
BRAKE
RECTIFIER
01
02
230 230
03
11
5
127
F100
WIRE
JUMPER
TERMINAL STRIP X1
BRAKE COIL
LEADS
-/1 + / 2
TI00 TERMINAL 115 TO F100
TO X1: 14
TO K21: 2