WNM YE3-H Series User manual

安徽皖南电机股份有限公司
Anhui Wannan Electric Machine Co.,Ltd
YE3-H 系列三相异步电动机
（机座号 80~355）
YE3-H SERIES MARINETHREE PHASE
INDUCTION MOTORS
（FRAME SIZE 80~355）
使用说明书
Operation Manual

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执行标准 Q/WN.624-2019
功率范围 0.37 ～ 375kW
防护等级 IP56
绝缘等级 F或H级绝缘
工作制 连续运行 S1
我公司生产的 YE3-H 船用旋转电动机，是专门应用于船舶以及海洋工程上，采用了新技术、新工
艺、新材料进行优化设计生产的新型高效率节能电动机。该系列效率符合 GB18613-2012（2级能效）
和IEC60034-30(2008)（IE3 能效）。
电动机型号的意义：
YE3 — 132 S2— 2 H
环境代号：表示航海
极数
机座长度代号（短机座第二种铁心长度）
机座中心高
三相异步电动机系列号
一、运行使用条件
1．露天甲板或者类似场所所用电机环境温度 -25℃～ +45℃ , 海拔不超过 1000m.
2．水冷却的电机初始冷却水温度应不大于 +32℃。( 去除 )
3．空气相对湿度不大于 95%，并有凝露。
4. 倾斜与摇摆：纵倾：5°（应急电机 10°）；纵摇：7.5°（应急电机 10°）；横倾：15°（应
急电机 22.5°）；横摇：22.5° .
5. 电动机不得用于含有易燃性气体、化学腐蚀性气体或其它有害气体的环境中（特殊环境用电机
除外）。
6．电动机允许满压或降压起动，但应注意，满压起动电流为额定电流的 3.3 ～ 8.0 倍。降压起动时，
因转矩与电压的平方成正比，电压下降时转矩也随之降低。故当静负荷相当大时只能用满压起动。
7．电动机必须保持清洁，进风口及风道必须畅通无阻。
8．电机接线通常有两种方式，未做特殊说明，4kW 以下电机为 Y 接法，
4kW 及以上为△接法，使用前检查出线端在出线盒内的连接片位置是否正确，正确的连接片位置
如图 1 所示。
·使用前请仔细阅读本说明书
·请注意保存

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Y 接法 △接法
接电源 接电源
图 1 有六个出线头的低压定子出线接法示意图
二、安装与使用
警告！
搬运电动机时，一定要小心谨慎！
强烈的摔、碰、震会严重损坏轴承及其他元件。
吊装带有吊攀的电动机时，一定要将吊攀旋紧。
1. 安装前的检查
·仔细检查电动机外观是否完好、核对电动机铭牌内容是否与实际需求相符。
·轻轻转动电机转轴，转动应轻快、灵活。
·检查各零部件应联接正确、装配良好，紧固件应无松动。
·打开接线盒盖，用 500V 兆欧表测量电动机定子绕组绝缘电阻，所测值应不低于 5 MΩ。
注意 检查过程中，您若有疑问，请向有关专业技术人员请教或与我们联系。
2. 安装。
警告！
1. 电源电压与额定值偏差不得超出额定电压的 90% ～ 106%, 频率与额定值偏差不
超出额定频率的 95% ～ 105%
2. 严格按图接线。
3. 必须接好接地线。
4. 通电前应取下轴伸上的轴套和平键，保持身体、衣物远离电动机旋转部分。
5. 电机运行若有异常立即停机。
· 电动机的安装应由专业技术人员完成。
· 电动机允许采用弹性联轴器、正齿轮及皮带轮传动。
· 电动机轴中心与被传动的主机轴中心要保持一致。
· 对带底脚的电动机，安装平面应平整、坚固。
· 引入的电缆芯线要接在两垫圈之间，注意芯线的飞刺不要突出。引入接线孔时应防止线芯损伤，
引入电缆还须用接线压板和弓形垫圈压紧固定，防止窜动。

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· 六端子接线盒通过连接片改变接法，可适应两种不同电压需要（见接线盒盖内侧）
· 电动机的相序 U、V、W 须与接入外电源相序 A、B、C 相对应，电动机转向从轴伸端视之为顺时
针方向，否则电动机将反转，用户如需反转，可对调 U、V、W 的任两相。
· 电动机内、外接地螺栓必须可靠接地。
· 电动机接好线，经检查确认无误后，方可接通电源进行空载试运转，空载运行足够长的时间（一
般在 30 ～ 40 分钟），并观察电机有无异常现象，待空转正常后投入负载运行。
三、维护与维修
警告！
1．严禁缺相运行。
2．反复多次起动会导致电机过热，甚至烧毁电机（特别是连续带负载直接起动）。
3．防止过载，过载会导致过热，过热将缩短绝缘寿命，降低电动机的可靠性。
1．电动机应定期检查和清扫，外壳不得堆积灰尘，不得用水喷射清扫电机。
2．电动机运行时轴承允许温度不得超过 95 ℃（温度计法）。轴承每
运行 2500 小时（约半年）至少检查一次。如发现轴承润滑脂变质必须及时更换。更换前，须将轴
承外盖、贮油盒内的废油以及排油装置的油管、油杯清理干净，并将轴承清洗干净。润滑脂推荐采用
ZL3 锂基润滑脂小型电动机专用润滑脂，油脂添加量以加到轴承容腔的 1/3 ～ 1/2 左右为宜。轴承牌
号见表。
3．H80 ～ 132 机座号的电机没有轴承内、外盖。拆卸电动机时，应先拆下风罩、再拆掉轴伸端的
V 型轴封环，拆去前端盖、后端盖的固定螺栓，将后端盖连同转子、风扇连体抽出。
4．电机受潮后，必须经干燥处理后方可使用。干燥处理可采用烘干或短路电流法。在烘培过程中，
温度应逐渐升高，但不可超过 145℃。用短路电流法干燥时（严重受潮的电机不宜用此方法，以免发
生电解现象。），电机处于短路状态，其输入电流取 0.6 ～ 0.8 倍额定电流值为宜。
5．更换绕组时，须记下原绕组的型式、尺寸、线规、匝数。随意改变设计绕组会使电动机某项或
几项性能恶化，以致不能使用。
6．零部件维修、更换，须由专业技术人员按有关技术标准进行维修、验收。
7．为保证电动机的正常运行，应根据实际使用情况对电动机进行定期检查，并需每年检修一次。
8. 电动机存放过久，可能会导致油脂硬化，在刚启动时会有异响。需空载运行半小时以上，使油
脂润滑。
机座号 极 数 轴伸端 非轴伸端
80 2～8P 6204-2RZ 6204-2RZ
90 2～8P 6205-2RZ 6205-2RZ
100 2～8P 6206-2RZ 6206-2RZ
112 2～8P 6206-2RZ 6206-2RZ
132 2～8P 6208-2RZ 6208-2RZ

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机座号 极 数 轴伸端 非轴伸端
160 2～8P 6309-2RZ 6309-2RZ
180 2～8P 6311-2RZ 6311-2RZ
200 2～8P 6312-2RZ 6312-2RZ
225 2～8P 6313-2RZ 6312-2RZ
250
2P 6313 6313
4～8P 6314 6313
280
2P 6314 6314
4～8P 6317 6314
315
2P 6317 6317
46319 6319
6 ～ 10P NU319 6319
355
2P 6319 6319
4P 6322 6322
6 ～ 10P NU322 6322
注：电机用轴承型号以实物使用型号为准，恕不另行通知
四、运行中的故障及其主要原因
在运行中必须经常检查电动机，以便能及时发现各种故障而消除之。不然这些故障能引起事故。
下面叙述最常见到的故障和原因：
1. 机械的故障
·轴承过热：可能是由于油量不足，油不清洁，油的品质降低，水滴侵入，油环卡住，转轴或
轴衬表面的故障，在转轴颈与轴衬间的间隙缩小，轴承歪斜，轴颈压力过度及产生轴电流等所引起。
滚珠及滚柱轴承的过热，可能是由于润滑油不足或过多，转轴弯斜，转轴磨擦过大，润滑油内有杂
质及外来物品以及钢珠损坏等所引起。
·漏油及机内积油：是由于轴承内油量过多，轴承所有油质不良或粘度不对等所引起。也可能
是由于轴承油槽内压力和轴承盖下压力不均匀所致。
·电动机振动的厉害：机组的轴线没有对准，电动机在底板上的位置不正，转轴弯曲或轴颈振
动，联轴器配合不良，转子皮带盘及联轴器平衡不良，轴颈与轴衬间的间隙过大，鼠笼转子断裂，
转子铁心振动，底板不均匀的下沉，底板钢度不够，底板的振动周期与电动机（机组）的振动周期
一样或接近，皮带轮粗糙或皮带轮装置不正，传动机构工作不良及有碰撞现象等等。
·转子偏心：可能是由于轴衬松掉、轴承位移，转子及定子铁心变形，转轴弯曲及转子平衡不
良等所引起的。

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2. 电气的故障：
·启动时不正常：由于接线错误、线路断路、工作电压不对、负载力矩过高或静力矩过大和启
动设备有故障等所引起。
·电机过热：由于线路电压高于和低于额定值、过负荷、冷却空气量不足、电机环境温度过高、
匝间短路及电动机不清洁等所引起。
·绝缘损坏：可能由于工作电压过高，酸性、碱性、氯气等有腐蚀性气体的损坏、太脏、过热、
机械碰伤、温度过高，在温度小于 0℃下保藏和水分侵入等所引起。
·绝缘电阻：由于不清洁、湿度太大，因温度变化过甚，以致表面凝集水滴，绝缘磨损和老化
等所引起。

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STANDARD Q/WN.624-2019
POWER RANGE 0.37~375kW
PROTECTION CLASS IP56
INSULATION CLASS F~H
DUTY S1
YE3- H Marine Rotary Motor is developed on the basis of YE3 series motor with new design, new
technology and special material. Its efficiency reaches the level 2 of efficiency standard GB18613-
2012 and level 3 of standards IEC60034-30 (2008).
Model instruction:
YE3 — 132 S2 — 2H
Condition code: Marine motor
Pole
Length of stator (the second corn length in the short frame)
Shaft height
Three phase induction motor series
1. Circumstance of use
1.1 Applicable: On weather deck or similar condition where the ambient temperature is
-25℃~+45℃; the application altitude not exceed 1000m..
1.2 The initial cooling water temperature shall be no higher than +32℃.
1.3 Relative humidity of wet month shall be no higher than 95%, and condensation is allowable.
1.4 Inclination and rocking: trimming 5°(emergency motor 10°) ; pitching 10°(emergency motor
10°); heeling 15°(emergency motor 22.5°); rolling 22.5.
1.5 The motor can be applied in the circumstance where contains inammable gases, and harmful
gases or steam (except for the special purpose motor).
1.6 Motor can be started at full voltage or reduced voltage. Starting current is 3.3-8.0 times rated
current if it starts with full voltage. As torque is proportional to voltage square, the torque will be
reduced when the motor is started at reduced voltage. So if the static load is fairly large, the motor can
be only started with full voltage.
1.7 Keep the motor clean and in good ventilation.
1.8 There are two kinds of connections of the motor. Motor less than 4kw is of Y connection, 4kw
and above are △connection. Ensure that all the terminals are connected as the diagram.
·Please read the manual carefully before use
·Please keep it properly

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The right position is as follows：
Y connection △connection
Power Power
2. Installation & operation
Warning!
Be careful when handing motor!
Strong falling, bumping or shaking will damage bearing and other elements.
Make sure the eyebolt is tightened before lifting up the motor.
2.1 Inspection before installation
Check and make sure the appearance of the motor is in good order. Check and ensure that the
motor nameplate is consistent with the actual requirement.
Rotate the motor shaft gently to see whether its rotation exible and quick or not.
Ensure that all parts have been connected correctly and tightly.
Open the terminal box cover and measure the insulation resistance of the winding with 500v meg-
ohmmeter, the value should be no less than 5 MΩ.
Note If you have any question during inspection, please consult technician or contact us.
2.2 Installation
Warning!
1. Voltage uctuation of the supplied power should not exceed the range 95%~105%
of the rated voltage.
2. Connect the motor according to connection diagram strictly
3. Connect grounding wire safely.
4. Remove the sleeve and key on the shaft end before power up, keep body and
clothes far away from rotating parts of motor.
5. Stop the motor immediately if any abnormal problem occurs.
• Installation should be performed by technician.
• Coupling, spur gear and belt pulley are allowed to be used for transmission.
• The shaft center of the motor must keeps consisting with that of the driven machine.
• If motor has mounting feet, ensure that the mounting face should be at and solid.

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• The core of the power line cable should be connected between the two gasket, ensure there is
no bur. Check and ensure there is no damage on the cable when put through the cable entry of the
terminal box, the cable should be xed by a blanking plate and bow washer to prevent moving.
• To t different voltage different connection mode (by changing its connection straps) should be
adopted (see the connection diagram on terminal box cover).
• Motor will rotate clockwise viewed from driving shaft end if the terminal U,V,W is connected
to power line phase sequence A, B, C. Otherwise the motor will rotate anti-clockwise. Provided the
reverse rotation is need, any two of the three U, V, W can be interchanged.
•Ensure the internal & external grounding bolts have been safely grounded.
•After checking all the connections, turn on power for no-load operation test for 30-40min, and
then put into with-load operation.
3. Maintenance
Warning!
1. Non-full phase operation is prohibited.
2. Repeated starting will cause overheat of motor, or even damage motor.(In
particular, start with the load directly).
3. Avoid overload. Overload will cause overheat, and overheating will shorten the
insulation life. As a result, it will reduce motor reliability.
3.1 Check and clean the motor periodically, make sure no dust cover on the motor. Do not inject
water to clean the motor.
3.2 Bearing temperature should not exceed 95 ℃(Thermometer method) during operation. The
bearing should be inspected every 2500h (about half a year) operation. The bearing grease should be
replaced immediately if the grease is found to be spoiled. It’s proper to ll 1/3~1/2 capacity of the
bearing chamber with lubrication grease. No.3 Lithium-base lubricating grease is recommended.
Bearing size is listed in the table below:
Frame size Pole Drive end Non-drive end
80 2～8P 6204-2RZ 6204-2RZ
90 2～8P 6205-2RZ 6205-2RZ
100 2～8P 6206-2RZ 6206-2RZ
112 2～8P 6206-2RZ 6206-2RZ
132 2～8P 6208-2RZ 6208-2RZ
160 2～8P 6309-2RZ 6309-2RZ
180 2～8P 6311-2RZ 6311-2RZ
200 2～8P 6312-2RZ 6312-2RZ
225 2～8P 6313-2RZ 6312-2RZ

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Frame size Pole Drive end Non-drive end
250
2P 6313 6313
4～8P 6314 6313
280
2P 6314 6314
4～8P 6317 6314
315
2P 6317 6317
4P 6319 6319
6～10P NU319 6319
355
2P 6319 6319
4P 6322 6322
6～10P NU322 6322
Note：When changing bearing, take the nameplate of the actually assembled bearing as standard.
3.3 No inner and outer bearing cover for H80-132 frame size motor. Disassemble the motor as the
following order: rstly remove fan cover, and V-seal ring on the drive end, secondly remove the bolts
on front end cover and rear end cover, and lastly take out the rotor together with the front end cover
and cooling fan.
3.4 Motor must be dried before use if the motor has been affected with damp by means of drying
in the oven or short-circuit current. The temperature should be increased gradually but not exceed
145℃if dried in the oven. And when the motor dried by short-circuit method, it should be connected
as short circuit whose input current is 0.6-0.8 times rated current. However the short-circuit method is
not suitable if the motor is heavily damped, since it may cause the electrolysis.
3.5 If the winding needs to be replaced, the original winding’s type, dimensions, diameter and
turns of coil should be recorded. Arbitrarily changing of winding will decrease the performance of the
motor, and even to damage the motor.
3.6 Any maintenance or replacement of its components must be done by professional people.
3.7 The motor need to be periodically inspected according to its actual operation, overhaul at least
once a year.
3.8 Grease may harden in long-time idling. When abnormal sounds occur at the beginning of
operation, the motor need to be operated without load for half an hour so as to soften grease and
restore its function.
4. Failures & causes
Check motors frequently in order to remove the possible failure in advance. The common failures
are as follows:
4.1 Mechanical fault:
• Bearing overheating: lack of grease, dirty grease, low quality grease, water intrusion, oil ring