Racine Railroad Products 910210 User manual

1955 Norwood Court
Mount Pleasant, WI 53403
Phone: [phone]
Email: [email protected]
racinerailroad.com
Unit 3 Hartington Industrial Estate
Chesterfield Derbyshire, S43 3YF
Phone: [phone]
Email: [email protected]
racinerailroad.co.uk
Battery Powered
D-Handle Impact Wrench
910210
Operating Instructions

1955 Norwood Court
Mount Pleasant, WI 53403
Phone: [phone]
Email: [email protected]
racinerailroad.com
Unit 3 Hartington Industrial Estate
Chesterfield Derbyshire, S43 3YF
Phone: [phone]
Email: [email protected]
racinerailroad.co.uk
D-Handle Impact Wrench
910210
Record of Changes
Rev No.
Date
Description of Changes
Rev. 1
6.2023
Initial release

910210 - Battery Powered
D-Handle Impact Wrench
racinerailroad.com
racinerailroad.co.uk
6.2023 Rev. 1
Original Instructions
© 2023 Racine Railroad Products
Page 3of 18
Table of Contents
Section 1: Overview and Safety ............................................................................................5
Battery Powered D-Handle Impact Wrench Overview...........................................................5
Environmental Protection......................................................................................................5
Safety Information.................................................................................................................5
Safety Terms.....................................................................................................................6
Machine Use and Safety Precautions................................................................................6
Section 2: Specifications & Charging the Battery ..................................................................7
Specifications........................................................................................................................7
Packing Contents ...........................................................................................................7
Battery and Charger..............................................................................................................8
Charging Process .................................................................................................................9
Section 3: Tool Operation ...................................................................................................10
Personal Protective Equipment.....................................................................................10
Lithium-Ion Battery Installation......................................................................................... 10
Lithium-Ion Battery Check ............................................................................................11
Powering On the Wrench....................................................................................................12
Wrench Operation...............................................................................................................13
After Use.........................................................................................................................13
Section 4: Maintenance....................................................................................................... 14
Troubleshooting.................................................................................................................. 14
Storage...............................................................................................................................14
Lithium Battery Maintenance........................................................................................... 15
Section 5: Parts and Service Support.................................................................................. 16
Service Parts...................................................................................................................17
Section 6: Warranty Terms and Conditions.........................................................................18

910210 - Battery Powered
D-Handle Impact Wrench
racinerailroad.com
racinerailroad.co.uk
6.2023 Rev. 1
Original Instructions
© 2023 Racine Railroad Products
Page 4of 18
This page was intentionally left blank.

910210 - Battery Powered
D-Handle Impact Wrench
racinerailroad.com
racinerailroad.co.uk
6.2023 Rev. 1
Original Instructions
© 2023 Racine Railroad Products
Page 5of 18
Section 1: Overview and Safety
Battery Powered D-Handle Impact Wrench Overview
RRP designs and manufactures equipment primarily for the repair and new construction of
rail and railroad tie track maintenance.
The D-Handle Impact Wrench is a portable, battery powered, impact wrench and its
designed allows the operator greater flexibility in tighter work areas. Ergonomic handles give
handhold positioning for either horizontal track bolts or working vertically for lag screws.
Do not use this machine for other than its intended purpose.
Please read these instructions when using this tool, which can only be used for the specified
purpose. This instruction manual should be kept throughout the life of the tool.
The operator of this tool should:
•Have access to this operation instruction.
•Read and understand this operation instruction.
Environmental Protection
Comply with relevant national waste disposal laws and regulations. Waste
electronic devices cannot be treated as household waste.
Equipment, accessories, and packaging shall be recyclable.
Don't throw the discarded equipment in trash cans.
Safety Information
For safe installation and operation of this equipment, carefully read and understand the
contents of this manual. Improper operation, handling, or maintenance can result in
equipment damage and personal injury.
Only trained and authorized personnel should be allowed to operate this machine. In
addition, all personnel at the worksite should be aware of the safety concerns and their
individual responsibilities prior to working this machine.
Please read and comply with all the safety precautions in this manual before operating this
machine. Your safety is at risk.
This operation manual contains important safety and operating instructions forbatteriesand
chargers. Before usingthe charger, please read all instructions and warnings on the charger,
battery, and the tool.

910210 - Battery Powered
D-Handle Impact Wrench
racinerailroad.com
racinerailroad.co.uk
6.2023 Rev. 1
Original Instructions
© 2023 Racine Railroad Products
Page 6of 18
Safety Terms
DANGER indicates a hazardous operating procedure,
practice, or condition. If the hazardous situation is not
avoided death or serious injury will occur.
WARNING indicates a hazardous operating procedure,
practice, or condition. If the hazardous situation is not
avoided death or serious injury could occur.
CAUTION indicates a potentially hazardous operating
procedure, practice, or condition. If the hazardous situation
is not moderate or minor injury could occur.
Machine Use and Safety Precautions
Failure to follow safety precautions when operating this
equipment can result in serious injury or death to the operator
or other persons in the area.
Observe the following precautions whenever you are operating,
working on or near this equipment.
Do not make any modifications without authorization or written approval from Racine
Railroad Products. Replace all Racine Railroad Products and OEM parts with genuine
Racine Railroad Products and OEM parts. Using non-OEM parts may compromise the safety
of the machine.
Do not wear loose clothing, jewelry, radio belts, etc., when operating, working on or near
this equipment. They can be caught in moving parts and may result in severe injury.
Always wear appropriate personal protective clothing when operating this equipment: e.g.,
orange safety vest, hard hat, safety glasses with side shields, hearing protection, steel-toed
safety boots, leather gloves, dust respirator, etc.
Always lift heavy objects with the knees and legs, not the arms and back.
Always keep hands, arms, feet, head, clothing, etc., out of the operating area and away
from all rotating or moving components when operating, working on or near this machine.
Always make sure that all guards, covers, belts, hoses, and operating components are in
good working order and that all controls are in the appropriate position before starting the
engine.
Always make sure that all safety equipment installed properly and are in good working
order. Do not operate the machine until unsafe conditions have been corrected.
Always operate in a well-ventilated area and make sure that the air filters, air filter covers,
and muffler are in good condition.
Always keep the machine clean and free of debris. Operate the machine in a safe and
responsible manner. Exercise caution when fueling, working on or near rotating or moving
components, hot components, and fuel systems. Be aware of potential fire hazards and
prevent sparks, exhaust, etc., from starting fires on the machine and/or work area.
Always comply with all instructions provided on any decals or placards installed on the
machine and with any relevant amplifying information provided in this manual or other
general operating procedures.

910210 - Battery Powered
D-Handle Impact Wrench
racinerailroad.com
racinerailroad.co.uk
6.2023 Rev. 1
Original Instructions
© 2023 Racine Railroad Products
Page 7of 18
Always shut disconnect the power source and make sure that all controls are in a safe
position and install all appropriate locking and safety devices before doing any of the
following:
•Lubricating
•Adjusting
•Installing Tooling
•Making Repairs
•Performing Service
Section 2: Specifications & Charging the
Battery
Specifications
Rated power................................................................................ 3 KW
Frequency.......................................................................... 0-2200/min
Maximum Tightening Torque..................................................3000 Nm
Maximum Loosening Torque...................................................3500Nm
Battery Life (one charge)
Tightening about 200 S46 bolts
Loosening about 250 S46 bolts
Waterproof Grade .................................. IP45 (Suitable for heavy rain)
Weight (excluding socket and battery)............................19.8 lbs (9 kg)
Battery Parameters
Battery type.............................................................Lithium-Ion battery
Battery output voltage ................................................................36 DC
Battery current.............................................................................12 Ah
Recharger voltage..................................................................120 VAC
Work Temperature .............................. -40 ºF –113 ºF (-40 ºC–45 ºC)
Weight.........................................................................12.7 lbs (5.8 kg)
Packing Contents
•D-Handle Impact Wrench
•Battery
•Auxiliary Handle (not shown)
•Battery Charger (not shown)
•4 mm allen wrench (not shown)
•(4) M5 x 16 screws (not shown)

910210 - Battery Powered
D-Handle Impact Wrench
racinerailroad.com
racinerailroad.co.uk
6.2023 Rev. 1
Original Instructions
© 2023 Racine Railroad Products
Page 8of 18
Battery and Charger
If the battery is cracked or damaged, do not insert it into the charger. This can cause
electric shock.
Do not allow liquid to enter the charger as this may cause an electric shock accident. Do
not place chargers or battery s in hot, unventilated environments such as metal sheds or
trailers.
The charger can only charge rechargeable batteries. Using it for other purposes can lead
to accidents such as fires.
Do not place any object on top of the charger. Do not place the charger on a soft surface
that may cause excessive internal heat. Do not place the charger near any heat source.
To reduce the potential risk of damage to the power plug and power cord, unplug the
power supply when the charger is disconnected from the power supply.
Make sure the power cord is in place so that it will not be stepped on, loosened, or
otherwise damaged or under pressure
Extension cords must not be used unless necessary. The use of extension cords may
cause a fire and a risk of electric shock.
If the charger has been hit hard, dropped or otherwise damaged, the charger must not
be used.
Do not disassemble the charger. If maintenance or repairs are required, take them to a
service agent. Improper reassembly can raise the risk of electric shock or fire.
To prevent the risk of electric shock, unplug the charger from the electrical outlet before
wiping the charger. Removing the battery from the charger is not enough to reduce the
risk of electric shock.
The tool, charger, and battery may not be stored in or used in places where
temperatures may reach or exceed 104 °F / 40 °C. This will lead to the deterioration of
the battery.
This charger can only be used on standard household power supplies (100~240Vac).
Do not attempt to use the charger on any other power supply.
Battery Additional Information
When removed from the package, the battery is not fully charged. First, read the instructions
and follow the charger instructions and steps.
•Refer to the battery and charger instruction manual in the battery package.
If the battery is charged in temperatures between 64 °F / 18 °C and 77 °F / 25 °C, the battery
has the longest service life and the best performance. Charge the battery at temperatures
below -22 °F / -30 °C or above 113 °F / 45 °C, and the battery will be automatically
disconnected from charging.
Even if the battery is severely damaged or completely damaged, the battery must not be
incinerated. The battery will explode in a fire.
Never try to open the battery for any reason. If the plastic casing of the battery is broken,
stop using it immediately and do not charge it.
The service life of the battery depends on the type of application. This battery has the
longest trouble-free service life. However, like all batteries, it will eventually break down.

910210 - Battery Powered
D-Handle Impact Wrench
racinerailroad.com
racinerailroad.co.uk
6.2023 Rev. 1
Original Instructions
© 2023 Racine Railroad Products
Page 9of 18
To get the longest possible battery life, we offer the following recommendations.
•Store the battery in cool areas and charge them in such areas. Temperatures above or
below normal room temperature can shorten the life of the battery.
•Never store the battery under discharge. The battery needs to be recharged
immediately after discharging
•All batteries gradually lose charge. The higher the temperature, the faster the battery
loses charge.
•If the tool is stored for a long time without use, the battery must be charged every other
month or two months. Doing so can extend the life of the battery.
Charging Process
The battery of the new machine is not fully charged.
1. Connect the power cord to the charger and then plug the charger into a suitable power
outlet before connecting the battery.
2. Insert the battery into the charger. Make sure the battery is securely installed in the
charger.
•When the light of the charger is red, it indicates that the battery is charging.
•When the light of the charger is green, it indicates that charging the battery is
complete.

910210 - Battery Powered
D-Handle Impact Wrench
racinerailroad.com
racinerailroad.co.uk
6.2023 Rev. 1
Original Instructions
© 2023 Racine Railroad Products
Page 10 of 18
Section 3: Tool Operation
Personal Protective Equipment
Before operating this machine, make sure that all general safety precautions are
observed, and that proper personal protective clothing is worn as described below.
At a minimum, operators should wear the following Personal Protective Equipment:
1. Safety Glasses
2. Hearing Protection
3. Hard Hat
4. High Visibility Safety Vest
5. Leather Work Gloves
Lithium-Ion Battery Installation
1. Insert the battery into the position shown in the figure.
2. Lock the battery with the battery lock.
•Press the battery button to open the battery.
•The battery will automatically turn off after 3-5 minutes without any operation.
3. Press the Safety Switch before turning
ON the wrench.
•To restart the wrench, press the Safety
Switch.
•Note: The Safety Switch will
automatically lock after two minutes of
no operation.

910210 - Battery Powered
D-Handle Impact Wrench
racinerailroad.com
racinerailroad.co.uk
6.2023 Rev. 1
Original Instructions
© 2023 Racine Railroad Products
Page 11 of 18
Lithium-Ion Battery Check
1. Check the battery power level before use.
2. On the battery press the power switch.
The LED lights will light up and indicate battery power
level and alarm information.
3. Press and hold the power switch to power off the
battery.
Battery Power Switch
Battery level 75%~100% ........4 LEDs light up
Battery Level 50%~75%.........3 LEDs light up
Batterylevel25%~50% .............2LEDs light up
Batterylevel10%~25% .............1LEDblinks.
If LED 1and LED4 blink ...........It indicates high temperature
alarm.
If LED 1 and LED 3 blink.........It indicates low temperature
alarm.
LED1 and LED2 blink..............It indicates an overcurrent
alarm.

910210 - Battery Powered
D-Handle Impact Wrench
racinerailroad.com
racinerailroad.co.uk
6.2023 Rev. 1
Original Instructions
© 2023 Racine Railroad Products
Page 12 of 18
Powering On the Wrench
1. Press the battery power switch to ON.
The Boot LED will light up red, indicating
the default gear (6th).
.
2. Press the Change-Over switch to adjust the direction
3. Press the buttons on the control panel to adjust the desired torque.
4. Press the Safety Switch.
•The Boot LED will light up green.
5. Press the Start button. Check the following:
•forward and reverse action are functioning correctly.
F indicates tightening. R indicates loosening.
•if there is abnormal noise.
•if all actions are working correctly.
Note: The forward and reverse action cannot be adjusted without turning on the safety
switch.

910210 - Battery Powered
D-Handle Impact Wrench
racinerailroad.com
racinerailroad.co.uk
6.2023 Rev. 1
Original Instructions
© 2023 Racine Railroad Products
Page 13 of 18
Wrench Operation
1. Adjust the Wrench Torque
The and buttons are used to
adjust the torque power.
•Press the to increase the torque
power.
•Press the button to decrease the
torque power.
•The default setting is 6.
2. Place the socket over the bolt.
3. Start the wrench.
4. Press and hold the button when fastening (or loosening) the bolt.
5. The operation will stop automatically when the torque reaches the set value.
After Use
1. Turn the power OFF as soon as possible after operation.
The battery function automatically turns OFF after 3 minutes of no operation.
2. To restart, press the safety switch.

910210 - Battery Powered
D-Handle Impact Wrench
racinerailroad.com
racinerailroad.co.uk
6.2023 Rev. 1
Original Instructions
© 2023 Racine Railroad Products
Page 14 of 18
Section 4: Maintenance
It is highly recommended to practice regular check-ups and maintenance in accordance
with the usage frequency to keep your tool in better condition and reduces total run ning
costs.
1. After the job is done, clean the machine and keep in a clean place.
Anti-rust oil can be applied to the surface. Recommended oil is WD-40.
2. Use a new socket when the old socket is worn out or damaged.
3. Turn OFF the battery and removed it from the machine when doing maintenance or
repair.
Troubleshooting
Problem
Possible Cause
Resolution
The motor does not start
properly
The battery is out of charge
Recharge the battery
The safety switch is not turned
on
Turn on the safety switch
Bolts cannot be tightened
andloosen
Socket wear
Change the socket
Storage
1. If not being used for an extended period of time, remove the socket from the machine
and stored it separately.
2. Apply anti-rust oil on the surface of the machine and keep it in a ventilated, dry,
corrosive, gas-free environment.
machine and keep it in a ventilated, dry, corrosive, gas-free environment.
3. After the job is completed, remove the battery from the machine and store separately.
4. Charge the battery with 50% ~ 80% of the power and stored in a dry and cool
environment (refrigeration conditions are more effective).
Charged the battery every 2 months to help to avoid irreversible battery capacity loss
due to self-discharge and long term storage.
avoid irreversible battery capacity loss due to self-discharge and long term storage.

910210 - Battery Powered
D-Handle Impact Wrench
racinerailroad.com
racinerailroad.co.uk
6.2023 Rev. 1
Original Instructions
© 2023 Racine Railroad Products
Page 15 of 18
Lithium Battery Maintenance
1. Fully charge a new battery before using it the first time. Please check the battery status
each time before using it. If there is anything abnormal, please return it to the distributor
for inspection and maintenance.
2. Lithium batteries should be charged with the corresponding special charger, do not use
other different types of chargers that have not been approved by the manufacturer.
3. When the battery has just been used for a long time, it should not be charged
immediately, it should be left for about 1 hour, waiting for the battery temperature to drop
to the ambient temperature before charging.
4. During use, it is noted that lithium batteries should not be over-discharged, and
excessive discharge will cause irreversible capacity loss. Please stop working when the
battery is low (the red light is flashing), and don't run out of power.
5. Store the battery in cool, dry, and safe areas. Do not store the battery in an environment
where the temperatures is above 104 ºF / 40 ºC. It will inevitably cause corresponding
damage to the quality of the battery, and even cause danger.
6. Do not mix the lithium battery with metal items, avoid touching the positive and negative
poles of the battery. This could result in a short circuit, damage to the battery, and even
cause danger.
7. Avoid bringing lithium batteries near heat sources, open flames, flammable and
explosive gases, liquid. This can lead to battery leakage, heat, smoke, fire, and bursting.
8. The battery should be charged with 50% ~ 80% of the power and stored in a dry and
cool environment if it is not in use for long term (refrigeration conditions are more
effective). It should be charged every 2 months and be checked every month.
9. Please try to avoid using lithium batteries in environments where the ambient
temperature is above 113 ºF / 45 ºC or below -40 ºF/ -40 ºC, battery life will be affected.
The ambient temperature when charging should not exceed 113 ºF / 45 ºC or
-40 ºF/-40 ºC.
10. To maintain the good working condition of the lithium battery, it should be returned to the
distributor every 12 months for maintenance. When lithium batteries are used on devices
with high vibration, for example wrenches, tamping tool and profile grinder, it is
necessary to return to the distributor for maintenance every 6 months.

910210 - Battery Powered
D-Handle Impact Wrench
racinerailroad.com
racinerailroad.co.uk
6.2023 Rev. 1
Original Instructions
© 2023 Racine Railroad Products
Page 16 of 18
Section 5: Parts and Service Support
Technical Support & Service
Telephone and web-based technical support is available for current production models through our
Customer Service Department. Service Manuals and limited technical support may be available for
models that are no longer in production.
through our Customer Service Department. Service Manuals and limited technical support
may be available for models that are no longer in production.
Telephone and E-mail Technical Support
Telephone and e-mail technical support is available on normal U.S. business days from 8:00
AM to 5:00 PM U.S. Central Time Zone (GMT +6 (+5 Daylight Savings Time)).
1955 Norwood Court
Mount Pleasant, WI 53403
Phone: [phone]
Email: [e-mail]
racinerailroad.com
Unit 3 Hartington Industrial Estate
Chesterfield Derbyshire, S43 3YF
Phone: [phone]
Email: [e-mail]
racinerailroad.co.uk
Non-Warranty Technical Support
Depending upon the circumstances and availability of technical service personnel, we may provide
technical assistance and/or field service support, at the customer's expense, to assist in the correction
of non-warranty related problems. Contact our Customer Service Department to coordinate Non-
Warranty Technical or Field Service Support.
Warranty Support Technical Support
Depending upon the circumstances and availability of technical service personnel, we may provide
technical assistance and/or field service support, at no charge to the customer, to assist in the
correction of warranty related problems. Contact our Customer Service Department to coordinate
Warranty Technical or Field Service Support.
Warranty Parts Claims
Material claimed to be defective must be returned to our factory for evaluation. Defective materials will
be replaced, or your account will be credited if replacement materials have already been purchased.
Please contact our Customer Service Department at the address provided below if you have any
questions or problems.
Warranty Service Support
Depending upon the circumstances and availability of technical service personnel, we may provide
technical assistance and/or field service support, at no charge to the customer, to assist in the
correction of warranty related problems. Contact our Customer Service Department at the address
provided above to coordinate Warranty Service Support.

910210 - Battery Powered
D-Handle Impact Wrench
racinerailroad.com
racinerailroad.co.uk
6.2023 Rev. 1
Original Instructions
© 2023 Racine Railroad Products
Page 17 of 18
Service Parts

910210 - Battery Powered
D-Handle Impact Wrench
racinerailroad.com
racinerailroad.co.uk
6.2023 Rev. 1
Original Instructions
© 2023 Racine Railroad Products
Page 18 of 18
Section 6: Warranty Terms and Conditions
Warranty Period
Each new machine and new parts of our manufacture are warranted against defects in
material and workmanship for one year from the date of shipment from our factory.
When contacting customer service for factory parts, service or warranty support please
provide the:
•Racine Railroad Products Model
•Serial Number
•Any locally assigned identification
Vendor Parts Warranty Period
Other equipment and parts used, but not manufactured by Racine Railroad Products, Inc.,
are covered directly by the manufacturer's warranty for their products.
Warranty Parts and Service
We will repair or replace, without charge, F.O.B. factory, Racine, Wisconsin, USA, any part
Racine Railroad Products manufactures which is proven to be defective during the
warranty period.
Material claimed defective must be returned, if requested, to the factory within 30 days
from the date of the claim for replacement. Ordinary wear and tear, abuse, misuse, and
neglect are not covered by this warranty. Depending upon the circumstances, we may
provide technical assistance and/or technical service support, without charge, to assist in
the correction of warranty related problems.
Non-Warranty Parts and Service
Material damaged through normal wear and tear, abuse, misuse and/or neglect are not
covered by our warranty and should be ordered directly from our Customer Service.
Note: Parts for models that are no longer in production may not be available.
Non-Warranty Parts Orders
When placing a parts order please provide the following information:
•Company Name and Billing Address
•Purchase Order Number and Issuing Authority
•Shipping Address
•Special Handling Instructions
•Contact Phone Number
•Machine Model and Serial Number
•Part Numbers and Quantities Being Ordered
Note: Please use Racine Railroad Products part numbers when ordering parts. Racine
Railroad Products part numbers are shown in the parts lists and drawings of this
manual and have only six (6) numbers.
Any part number with other than six numbers (e.g., contains alpha-numeric characters) is a
Vendor Part Number and not a Racine Railroad Products part number.