RADLEY 6311-000 User manual

WEAR CSA APPROVED
EYE PROTECTION
WEAR EAR
PROTECTION
WEAR FACE
PROTECTION
3042597
JD517120
READ ALL INSTRUCTIONS BEFORE FIRST USE.
KEEP THIS MANUAL FOR FUTURE REFERENCE.
KEEP AWAY FROM CHILDREN.
Maximum initial battery voltage (measured without a load)
is 20 volts. Nominal voltage is 18 volts.
3 Year Limited Warranty on tool
2 Year Limited Warranty on Battery and Charger
OWNER’S MANUAL

1
20V MAX AIR COMPRESSOR KIT
Working Pressure 10.4 bar/150 psi
Air Flow Rate 0.5 CFM (14l/min)
Weight 2.6 lbs. (1.2kg)
Battery 20V 2.0Ah Li-ion (Maximum charged
battery voltage, measured without
load is 20V with a nominal value of 18V
Charger Up to 75 minutes
Replacement Battery
Replacement Charger Assembly
NEED ASSISTANCE?
Call us on our toll-free customer support line:
• Replacement parts
• Parts missing from package

2
6311-000
20V MAX AIR COMPRESSOR KIT
..........................................................................................................1
.................................................................................................................. 2
General Safety Warnings ...................................................................................................... 3
Eye, Ear, Lung Protection ..................................................................................................... 3
Electrical Safety ..................................................................................................................... 3
................................................................................................................... 4
Work Area Safety ................................................................................................................... 4
Electrical Safety ..................................................................................................................... 4
Personal Safety ..................................................................................................................... 5
............................................................................................................. 5
...................................................................................................... 6
....................................................................................................
Service .....................................................................................................................................
Charger Safety ................................................................................................. 8
7
7
Battery Pack Recycling ......................................................................................................... 9
Symbols .................................................................................................................................. 9-10
..........................................................................................................
Air Hose ..................................................................................................................................
Know Your Battery ............................................................................................................... 12
Checking the Battery Charge Status ................................................................................ 12
Assembly and Operating ....................................................................................................12
11
11
Charging the Battery Pack ..................................................................................................12
.........................................................................13
...................................................................................................................14
.......................................................................................................14
Installing the Air Hose .........................................................................................................14
Installing an Adapter into the Air Hose ............................................................................ 15
Pressure Gauge .................................................................................................................... 15
........................................................................................................................16
............................................................................................................17
17
17
18
18
............................................................................................
Maintenance .........................................................................................................................
Lubrication ............................................................................................................................
Lithium-Ion Battery Performance ......................................................................................
Lithium-Ion Battery Maintenance .....................................................................................18
Battery Pack Removal and Preparation for Recycling ....................................................18
Exploded View ......................................................................................................................19
Parts List ...............................................................................................................................
Warranty ...............................................................................................................................21
20

3
WARNING
Before using this tool or any of its accessories, read this manual and follow all
instructions appearing in this manual are not meant to cover all possible situations.
It must be understood that common sense and caution are factors which cannot be
built into the product.
EYE, EAR, LUNG PROTECTION
SYMBOL MEANING
ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH
CSA Z94.3 or ANSI SAFETY STANDARD Z87.1
FLYING DEBRIS can cause permanent eye damage.
placed over proper safety glasses or goggles can reduce the risk
of facial injury.
Non-compliant eyewear can cause serious injury if broken
during the operation of a power tool.
Use hearing protection, particularly during extended periods
of operation of the tool, or if the operation is noisy.
WEAR A DUST MASK THAT IS DESIGNED TO BE
USED WHEN OPERATING A POWER TOOL IN A
DUSTY ENVIRONMENT.
Dust that is created by power sanding, sawing, grinding, drilling,
and other construction activities may contain chemicals that
are known to cause cancer, birth defects, or other genetic
• Lead from lead-based paints
• Crystalline silica from bricks, cement, and other
masonry products
• Arsenic and chromium from chemically treated lumber
according to how often this type of work is performed. In order
to reduce exposure to these chemicals, work in a well-ventilated

4
WARNING
protection.
in any way.
WARNING
Ventilation openings in batteries and chargers must always be open to allow cooling
air to circulate freely. Air vents that are blocked, restricted or covered may result in the
battery or charger overheating. Overheating may lead to damage to the tool or cause
WARNING
Read all safety warnings and instructions. Failure to follow the warnings and instructions
Save all warnings and instructions for future reference.
WORK AREA SAFETY
Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of
or fumes.
Keep children and bystanders away while operating a power tool. Distractions can
cause you to lose control.
ELECTRICAL SAFETY
Power tool plugs must match the outlet. Never modify the plug in any way.
Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges
grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use.
6311-000
20V MAX AIR COMPRESSOR KIT

5
Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a residual current device
(RCD) protected supply. Use of a ground fault circuit interrupter (GFCI) reduces the risk
of electric shock.
PERSONAL SAFETY
SPECIFIC SAFETY RULES
Stay alert, watch what you are doing and use common sense when operating a power
or medication. A moment of inattention while operating power tools may result in
serious personal injury.
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the OFF position before installing
Remove any adjusting key or wrench before turning the power tool on. A wrench or a
key left attached to a rotating part of the power tool may result in personal injury.
control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and
gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in
moving parts.
If devices are provided for the connection of dust extraction and collection facilities,
ensu
WARNING: Know your inflator. Do not plug in the charger until you have read and
understand this Instruction Manual. Learn the tool’s applications and limitations, as well
as the specific potential hazards related to this tool. Following this rule will reduce the
risk of electric shock, fire, or serious injury.
Always wear eye protection. Any power tool can throw foreign objects into your eyes
and cause permanent eye damage. ALWAYS wear safety goggles (not glasses) that
comply with ANSI safety standard Z87.1. Everyday glasses have only impact resistant
lenses. They ARE NOT safety glasses.
WARNING: Glasses or goggles not in compliance with ANSI Z87.1 could
cause serious injury when they break.
DANGER: This tool is not a toy and should be used only by a person who has been
trained in the dangers of compressed air. Improper use of this tool could result in
serious injury.
DANGER: Never point the inflator in the direction of a person, particularly toward
the face. The compressed air could prevent permanent eyesight or hearing damage.
re these are connected and properly used. Use of dust collection can reduce
!
!

6
6311-000
20V MAX AIR COMPRESSOR KIT
Always check the “maximum inflation pressure” of the item you intend to inflate. Inflate
the item to the recommended pressure. Under inflation will affect the performance of
the item. Over inflation will damage the item.
When inflating automotive tires, always verify the final inflation pressure with a tire
pressure gauge.
power tool will do the job better and safer at the rate for which it was designed.
cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or the battery pack from the power
tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar
with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or binding of moving parts, breakage of
have the power tool repaired before use. Many accidents are caused by poorly
maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the
situation.
Hold power tool by insulated gripping surfaces, because the blade may contact its own
cord. Cutting a "live" wire may make exposed metal parts of the tool "live" and could give
the operator an electric shock.

7
battery pack.
-
When battery pack is not in use, keep it away from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal objects that can make a connection from
one terminal to another. Shorting the battery terminals together may cause burns or a
SERVICE
WARNING
Always wear eye protection. Any power tool can throw foreign objects
into your eyes and cause permanent eye damage. ALWAYS wear safety
goggles (not glasses) that comply with ANSI safety standard Z87.1.
Everyday glasses have only impact resistant lenses.
WARNING: Glasses or goggles not in compliance with ANSI Z87.1
could cause serious injury when they break.
DANGER
dangers of compressed air. Improper use of this tool could result in serious injury.
DANGER
compressed air could result in permanent eyesight or hearing damage.
pressure gauge.

WARNING
other batteries may damage the charger and possibly cause serious injury.
to open the battery pack for any reason. If the battery pack breaks or cracks, immediately
discontinue use and do not recharge.
Do not charge the battery if the battery housing is wet or shows any evidence of
corrosion.
A small leakage from the battery may occur under extreme usage, charging or
broken and this leakage gets on your skin, follow these steps:
1. Wash immediately with soap and water.
10 minutes and seek medical attention.
Do not use an extension cord. Plug the charger cord directly into an electrical outlet.
Do not use the charger in wet or damp conditions. It is intended for indoor use only.
Do not use the charger near sinks or tubs. Do not immerse the charger in water.
Do not allow the cord to hang over the edge of a table or counter or touch hot surfaces.
Other batteries may explode.
Do not operate charger if the cord or plug is damaged. Replace the damaged cord and
plug immediately.
Do not operate the charger if it has received a sharp blow, been dropped or otherwise
necessary. Do not disassemble the charger.
below 41° F/ 5° C or above 105° F/ 40.5° C.
Unplug the charger when not in use and before cleaning or maintenance.
8
6311-000
20V MAX AIR COMPRESSOR KIT

batteries properly.
that are harmful to the environment. Never dispose of re-chargeable
batteries in your normal household garbage or in
Consult your local waste authority for information regarding additional available
recycling and disposal options.
WARNING
Some of the following symbols may appear on the . Study these
symbols and learn their meaning. Proper interpretation of these symbols will allow for
VVolts current with neutral
AAmperes Direct current
noNo load speed
WWatts Alternating or direct
current
kW Kilowatts Class II construction
Microfarads Splash-proof construction
LLiters Watertight construction
kg Kilograms
Protective grounding at
grounding terminal, Class
I tools
HHours .../min Revolutions or
reciprocations per minute
N/cm2Newtons per ØDiameter
Pa Pascals 0
9

OPM Oscillations per minute Arrow
MIN Minutes Warning symbol
SSeconds Wear your safety glasses
Alternating current Wear a dust mask
alternating current Wear hearing protection
3042597
JD517120
This symbol designates that this tool is listed with Canadian and U.S.
requirements by ETL Testing Laboratories, Inc.
Conforms to UL Std. 60745-1 and 60745-2-11.
Certified to CAN/CSA Std. C22.2 No. 60745-1 and 60745-2-11.
WARNING: Know your inflator. Do not plug in the charger until you have read
and understand this Instruction Manual. Learn the tool’s applications and
limitations, as well as the specific potential hazards related to this tool.
Always wear eye protection. Any power tool can throw foreign objects into your eyes
and cause permanent eye damage. ALWAYS wear safety goggles (not glasses) that
comply with ANSI safety standard Z87.1. Everyday glasses have only impact resistant
lenses. They ARE NOT safety glasses.
WARNING: Glasses or goggles not in compliance with ANSI Z87.1
could cause serious injury when they break.
DANGER: This tool is not a toy and should be used only by a person who has been
trained in the dangers of compressed air. Improper use of this tool could result in
serious injury.
DANGER:
the face. The compressed air could prevent permanent eyesight or hearing damage.
pressure gauge.
!
!
10
6311-000
20V MAX AIR COMPRESSOR KIT

AIR HOSE
-
Air Hose
Retaining Collar
Accessory
Storage
Air Vents
Battery Pack Battery Release
Button
Pressure Gauge
French Valve Bicycle
Adaptor
11

CHECKING THE BATTERY CHARGE STATUS
power indicator that is contained on the end of the battery.
the tool with the ON/OFF switch turned OFF. It may also be checked while the
the battery is in the charger. You will get a false reading and you may also damage
the battery status system.
1. Press and hold the battery status button located on the end of the battery.
the amount of charge that is remaining in the battery as follows:
1 light (Red light ON) 2 lights (Red and orange 3 lights (Red/Orange/
Green ON)
1/3 or less 1/3 - 2/3 2/3 -Fully charged
CHARGING THE BATTERY PACK
outlet (Fig. 2).
2
3
4
1 5
Fig. 2 Fig. 3
2. Plug the battery charger into the outlet and make sure the green LED indicator light
(5) comes ON. If it does not, refer to the chart (Fig.3) to identify the problem.
12
6311-000
20V MAX AIR COMPRESSOR KIT

1. When the charger is plugged into the wall receptacle and NO battery is on the charger,
2. When a discharged battery is installed on the charger, the green indicator light will
the battery is being charged.
3. If the red indicator light does not come ON, check to make sure the battery pack is
slid fully onto the charger and the electrical outlet is working properly.
4. See Fig. 3 below for other indicator light functions.
5. A discharged battery pack should be fully charged in approximately 70 minutes.
7. If the battery pack does not charge properly, check to make sure the electrical outlet
8. Do not charge the batteries when the work area is or the battery temperature is at or
below 41°F/5°C or above 105°F /40.5°.
1. Remove the discharged battery park from the tool by pressing the battery release
button on the rear of the battery downward and slide the battery pack out of the
tool handle.
2. Slide the fully charged battery pack into the matching slots in the rear of the tool
handle where the discharged battery pack has been removed.
fully installed.
WARNING
Do not immerse battery pack in water. Sudden cooling could cause a hot battery
to explode or leak.
Green
Light
Red
Light
Battery Inserted
into Charger
Charging Status
ON OFF NO Charger connected to power supply
OFF ON YES Battery being charged
ON OFF YES Battery fully charged
ON OFF YES Battery is charged but not operational on
contact on battery or charging conditions
are either too hot or too cold.
13

USING THE INFLATOR
1. Loosen the adaptor locking collar by turning it counter-clockwise.
2. Insert the air hose into the adaptor locking collar, and tighten clockwise.
3. Attach the chosen adapter to the air hose and screw clockwise until it is
securely in place.
WARNING
Improperly attached hoses or accessories can become detached under pressure and
cause serious injury. Possible air leaks can cause faulty pressure readings. Make sure
all connections are tightly secured.
TURNING INFLATOR ON/OFF
2. During use, check the pressure gauge for the desired pressure.
3. When desired pressure is achieved release the trigger to stop the air pump.
pressure gauge.
• Bicycle tires • Air mattresses
WARNING
with a tire pressure gauge.
WARNING
INSTALLING THE AIR HOSE
1. Rotate the air hose retaining collar (1) counter clockwise approximately 1 full
turn (Fig. 4).
2. Insert the threaded end of the air hose (2) into the rubber seal in the center of the
(3) retaining collar.
rubber seal. 14
6311-000
20V MAX AIR COMPRESSOR KIT

3. Rotate the retaining collar clockwise until the air hose threaded end is securely
fastened in the rubber seal.
Fig. 4
INSTALLING AN ADAPTER INTO THE AIR HOSE
French Valve Bicycle
of the air hose.
counter clockwise to remove it. b) Make sure the adaptor is not cross threaded as this
will damage the threads.
2. Hand tighten the adaptor into the brass coupling to avoid damaging the threads.
2 1 2 1
Fig. 5 Fig. 6
PRESSURE GAUGE
2 3 1
15

WARNING
For safety reasons, the operator must read the sections of this Owner’s Manual entitled
1. Safety glasses, safety goggles, or face shield is being worn.
without running out of battery power.
INFLATING A TIRE
2. Remove any adaptor from the air hose.
4. Remove the valve cap from the tire valve stem.
periodically to check the static pressure of the tire.
on the tire valve stem.
adaptor into the air hose.
Simply change the adaptor as necessary.
16
6311-000
20V MAX AIR COMPRESSOR KIT

Fig. 7 Fig. 8
INFLATING SPORTS BALLS
needle and insert the needle into the ball (Fig. 8).
into the ball valve.
INFLATING TOYS, MATTRESSES ETC.
WARNING
from various types of commercial solvents and may be damaged by their use. Use a
clean cloth to remove dirt, dust, oil, grease etc.
WARNING
or destroy plastic.
17

WARNING
serious injury. It will also void the warranty.
LUBRICATION
Lithium-ion rechargeable batteries generally provide superior performance to
nickel-cadmium batteries when used in power tools.
• Faster charges
• Longer battery life
• More power
• Lighter weight
Lithium-ion batteries perform best and deliver peak output power at room temperature
as the heat generated by the battery during use increases the internal temperature
Lithium-ion batteries share many characteristics with Nickel-Cadmium batteries.
discharged periodically. It is recommended that you charge your Lithium-ion batteries
after each use so they will be fully charged when needed.
BATTERY PACK REMOVAL AND PREPARATION FOR RECYCLING
to the environment. Never dispose of rechargeable batteries in your normal household
Consult your local waste authority for information regarding available recycling and
disposal options.
18
6311-000
20V MAX AIR COMPRESSOR KIT

WARNING
If the battery pack has been removed from the tool, cover the terminals of the battery
pack with electrical tape or heavy-duty adhesive tape. Never touch both terminals
with metal objects and body parts, because a short circuit may result. Keep away from
children. Do not attempt to destroy or disassemble battery pack or remove any of its
components. Rechargeable batteries must be recycled or disposed of properly. Failure
0
19