RADLEY 1249-998 User manual

1249-998
Onr’s Mna
READ ALL INSTRUCTIONS BEFORE FIRST USE.
KEEP THIS MANUAL FOR FUTURE REFERENCE.
KEEP AWAY FROM CHILDREN.
WEAR A
FACE MASK
WEAR EAR
PROTECTION
WEAR CSA APPROVED
EYE PROTECTION
Onr’s Mna
5005389
6813-115

1
4 1/2
" Ag Gidr - Onr's Mna
PRODUCT SPECIFICATIONS
4 1/2" ANGLE GRINDER
Rating 120 V, 60 Hz, AC
Amperes 5.0 A
Speed 11,000 RPM (no load)
Maximum disc diameter 41/”(115 mm)
Spindle threads 5/8" – 11UNC (15.875 mm)
Minimum disc thickness 5/32" (3.9 mm)
*Please note: This tool is rated for use with type 27 discs only.
Need Assistance?
Call us on our toll free customer support line:
•
• Replacement parts
• Parts missing from package

2
1249-998
TABLE OF CONTENTS
Service
Guidelines for extension cords
Operating instruction
Operating
Parts list
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3
4 1/2
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GENERAL SAFETY WARNINGS
WARNING:
precautions, safeguards and instructions appearing in this manual are not
This instruction manual includes the following:
EYE, EAR & LUNG PROTECTION
ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA
REQUIREMENTS or ANSI SAFETY STANDARD Z87.1
WARNING: Non-compliant
ALWAYS WEAR EAR PROTECTION
WARNING:
WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN OPERATING A
POWER TOOL IN A DUSTY ENVIRONMENT.
WARNING:
microscopic particles.
•
•
•
•
•Operation
•Maintenance
•Accessories
WEAR A
FACE MASK
WEAR EAR
PROTECTION
WEAR CSA APPROVED
EYE PROTECTION

4
1249-998
ELECTRICAL SAFETY
WARNING:
tool, use proper circuit protection.
Power tool plugs must match the outlet.
Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators.
Do not expose power tools to rain or wet conditions.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
When operating a power tool outdoors, use an extension cord suitable for outdoor
use.
If operating a power tool in a damp location is unavoidable, use a ground fault
circuit interrupter (GFCI) protected supply. Use of a ground fault circuit interrupter
POWER TOOL SAFETY
WORK AREA SAFETY
Keep work area clean and well lit.
the dust or fumes. Keep children and bystanders away while operating a
power tool.
WEAR A
FACE MASK

5
4 1/2
" Ag Gidr - Onr's Mna
PERSONAL SAFETY
Stay alert, watch what you are doing and use common sense when operating
a power tool. Do not use a power tool while you are tired or under the
influence of drugs, alcohol or medication.
Use personal protective equipment. Always wear eye protection. Protective
Prevent unintentional starting. Ensure the switch is in the o-position before
connecting to power source and/or battery pack, picking up or carrying the
tool.
Remove adjusting key or wrench before turning the power tool on.
Do not overreach. Keep proper footing and balance at all times.
Dress properly. Do not wear loose clothing or jewelry.
caught in moving parts.
If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of dust
collection can reduce dust-related hazards.
POWER TOOL USE AND CARE
Do not force the power tool. Use the correct power tool for your application.
Do not use the power tool if the switch does not turn it on and o.
Disconnect the plug from the power source and/or the battery pack from the
power tool before making any adjustments, changing accessories, or storing
power tools.

6
1249-998
Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Maintain power tools.
Keep cutting tools sharp and clean.
Use the power tool, accessories and tool bits etc. in accordance with these
instructions, taking into account the working conditions and the work to be
performed.
could result in a hazardous situation.
Hold power tools by insulated gripping surfaces when performing an
operation where cutting tool may contact hidden wiring or its own cord.
shock the operator
SERVICE
Have your power tool serviced by a qualified repair person using only
identical replacement parts.
is maintained

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SPECIFIC SAFETY RULES
WARNING:
WARNING:
WARNING:
drilling concrete.
WARNING:
operating grinder.
speed greater than 11,000 RPM.
WEAR CSA
APPROVED
EYE PROTECTION

8
1249-998
NOTE:
grinding disc.
the grinder.

9
4 1/2
" Ag Gidr - Onr's Mna
GUIDELINES FOR EXTENSION CORDS
WARNING: Repair or replace damaged or worn extension cords immediately.
electric shock.
WARNING: Keep the extension cord clear of the working area. Position
the cord so it will not get caught on the workpiece, tools or any other
obstructions while you are working with the power tool.
MINIMUM GAUGE (AWG)
EXTENSION CORDS(120 Volts use only)
Amperage
rating
Total length
More
than
Not
more
than
25'
(7.5 m)
50'
(15 m)
100'
(30 m)
150'
(45 m)
0
6
18
16
16
14
6
10
18
16
14
12
10
12
16
16
14
12
12
16
14
12
Not Applicable

Conforms to UL Std. 60745-1 and 60745-2-3.
Certified to CAN/CSA Std.C22.2 No.60745-1 and 60745-2-3.

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KNOW YOUR ANGLE GRINDER
Switch – Press the switch forward to turn the tool on; Pull it backward to turn the tool off.
KNOW YOUR ANGLE GRINDER
This tool is rated for use with type 27 discs only.

12
1249-998
ASSEMBLY AND OPERATING
WARNING: Always disconnect your angle grinder from the power source when
replacing grinding discs, adjusting the guard, cleaning or when the tool is not in use.
Disconnecting the angle grinder will prevent accidental starting that could cause
serious personal injury.
INSTALLING A NONTHREADED GRINDING WHEEL
1.
Rated to at least 11,000 RPM.
No larger than 41/2" in diameter.
5/8" or 7/8
5/32
surface grinding, not edge grinding.
and not a clear ring.
Spindle (6) from turning.
Spindle.

13
4 1/2
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ASSEMBLY AND OPERATING (continued)
WARNING:
failure.
WARNING: To prevent serious injury, do not over tighten flange. Over tightening can
damage the wheel, causing wheel failure.
INSTALLING A THREADED ACCESSORY
WARNING: TO PREVENT INJURY: Wear heavy-duty work gloves when handling wire
wheels and brushes. These accessories are sharp and can cause injury.
·Rated to at least 11,000 RPM.
·No larger than 4 1/2" in diameter.
·5/8–11 UNC.
·Undamaged.
·
WORK PIECE AND WORK AREA SET UP

14
1249-998
ASSEMBLY AND OPERATING (continued)
OPERATING INSTRUCTIONS
WARNING: TO PREVENT SERIOUS INJURY: Grip the tool firmly in both hands.
1.
2.
3.
4.
5.
6.
7.
8.
NOTICE:
ON/OFF SWITCH
GRINDING
ground. Make sure that the minimum operating speed of the grinding disc selected
WARNING: Never use your grinder with the guard removed. It has been designed
for use only with the guard installed. Attempting to use the grinder with the guard
removed will result in loose particles being thrown against the operator resulting in
serious personal injury.
WARNING: Never use your grinder without eye protection. Following this rule will
reduce the risk of serious personal injury.

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ASSEMBLY AND OPERATING (continued)
GRINDING – cont’d
MAINTENANCE
WARNING: When servicing, use only identical replacement parts. Use of any other part
may create a hazard or cause product damage.
CARBON BRUSH MAINTENANCE.
WARNING: If the supply cord of this power tool is damaged, it must be replaced only
by a qualified service technician.

16
1249-998
MAINTENANCE (continued)
WARNING:
CLEANING
Use a clean cloth to remove dirt, dust, oil, grease, etc.
WARNING:
WARNING:
LUBRICATION

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EXPLODED VIEW

18
1249-998
PARTS LIST
WARNING:
Always order by PART NUMBER, not by key number.
Key #
Part #
Part Name
Quantity
1
1249-998-1
Outer Flange
1
2
1249-998-2
Inner Flange
1
3
1249-998-3
Wheel guard
1
4
1249-998-4
Wheel guard Nut M5
2
5
1249-998-5
Wheel guard Nut M5x18
1
6
1249-998-6
Spindle
1
7
1249-998-7
Woodruff Key 3x3.7x10
1
8
1249-998-8
Screw M4x14
1
9
1249-998-9
Spring Washer
1
10
1249-998-10
Front Cover
1
11
1249-998-11
Bearing 6000
1
12
1249-998-12
Screw M4x14
1
13
1249-998-13
Large gear
1
14
1249-998-14
Spring Washer
1
15
1249-998-15
Circlip for shaft 10
1
16
1249-998-16
Bearing
1
17
1249-998-17
Screw ST4x20
2
18
1249-998-18
Gear Case
2
19
1249-998-19
Ering
1
20
1249-998-20
Spring
2
21
1249-998-21
Spindle Lock
1
22
1249-998-22
Side Handle
1
23
1249-998-23
Ering 6
1
24
1249-998-24
Small Gear
1
25
1249-998-25
Bearing 629
6
26
1249-998-26
Armature
19
27
1249-998-27
Bearing 607
1
28
1249-998-28
Rubber Bushing
1
29
1249-998-29
Wind Shield Ring
1
30
1249-998-30
Screw ST4x50
1
31
1249-998-31
Stator
1
32
1249-998-32
Connection Clip 2.8
1
33
1249-998-33
Brush Holder
1
34
1249-998-34
Screw ST3.5x8
1

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4 1/2
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PARTS
Key # Part # Part Name Quantity
39 1249-998-39 Screw ST4x14 1
40 1249-998-40 Power Cord Clamp 1
41 1249-998-41 Y connector 1
42 1249-998-42 Power cord Sleeve 1
43 1249-998-43 Power cord 1
44 1249-998-44 Switch Extension 1
45 1249-998-45 Rear Housing 1
46 1249-998-46 Wrench 1
35 1249-998-35 Carbon Brush 2
36 1249-998-36 Motor Housing 1
37 1249-998-37 Power Switch 1
38 1249-998-38 Internal Switch 1
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