RAM PRODUCTS BP50 User manual

Please take a moment to read this manual prior to operation!
182 Ridge Road, Suite D, Dayton, N.J 08810
Phone: [phone] [email protected] www.ramhp.com
OWNERS’ MANUAL
0721-Rev0
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CONTROLLER
Please carefully inspect upon setting up. There is
a protective plastic film over the controller front
panel display. Do not wipe the LCD screen with
any abrasives or chemicals. We suggest a
microfiber cloth and isopropyl alcohol to clean.
Power Outlet: Main power cord receptacle. This also contains a safety fuse drawer and if there is
no power, you can use the fuse. This is the main power switch to prepare the unit.
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Main Power Switch: Turns the unit on and off.
2Foot Pedal: Variable speed foot control connects here.
3
LCD Display: LED speed display and error alerts.
4
Knob Speed Indicator: Indicates operation in the hand mode has been selected, therefore the
speed is controlled by the speed dial (#10).
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Power Fuse: Shows the fuse location and is conveniently located to access if needed.BP-HST has
a 5x20mm-5 amp fuse.
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Motor: When the main power switch is on, the controller waits attention and is ready for use in
standby mode. Touch the motor button to start the operation.
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Reverse Light: Indicates operation in reverse direction has been selected.
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Forward Light: Indicates operation in forward direction has been selected.
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Speed Control Dial: 0-30,000rpm or 0-50,000rpm. Used to adjust or vary the desired speed. In
hand mode, turn the dial clockwise to increase the speed and counterclockwise to reduce the
speed. While using in foot pedal mode, the speed dial setting can also limit the top or maximum
speed for greater control and safety.
10
Handpiece Socket: Connects the handpiece on the plug.
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Foot Speed Indicator: Indicates operation by the foot pedal has been selected.
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Standby Motor Button: Engages the handpiece for operation and use or can disengage for
stopping or taking a rest from operation while remaining ready.
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Control Mode Button: To operate by the speed dial and hand control or with the foot pedal and
speed dial as set.
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Forward/Reverse Button: Controls handpiece direction to forward or reverse.
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Power Outlet: Main power cord receptacle. This also contains a safety fuse drawer and if there is
no power, you can use the fuse. This is the main power switch to prepare the unit.
1
Main Power Switch: Turns the unit on and off.
2Foot Pedal: Variable speed foot control connects here.
3
LCD Display: LED speed display and error alerts.
4
Knob Speed Indicator: Indicates operation in the hand mode has been selected, therefore the
speed is controlled by the speed dial (#10).
5
Power Fuse: Shows the fuse location and is conveniently located to access if needed.BP-HST has
a 5x20mm-5 amp fuse.
6
Motor: When the main power switch is on, the controller waits attention and is ready for use in
standby mode. Touch the motor button to start the operation.
7
Reverse Light: Indicates operation in reverse direction has been selected.
8
Forward Light: Indicates operation in forward direction has been selected.
9
Speed Control Dial: 0-30,000rpm or 0-50,000rpm. Used to adjust or vary the desired speed. In
hand mode, turn the dial clockwise to increase the speed and counterclockwise to reduce the
speed. While using in foot pedal mode, the speed dial setting can also limit the top or maximum
speed for greater control and safety.
10
Handpiece Socket: Connects the handpiece on the plug.
11
Foot Speed Indicator: Indicates operation by the foot pedal has been selected.
12
CONTROLLER
Pause Indicator Light: The handpiece stops working when this light is on.
16
Forward/Reverse Button: Controls handpiece direction to forward or reverse.
15
Control Mode Button: To operate by the speed dial and hand control or with the foot pedal and
speed dial as set.
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Standby Motor Button: Engages the handpiece for operation and use or can disengage for
stopping or taking a rest from operation while remaining ready.
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Set-Up
• Place in a convenient location avoiding any moisture or chemicals.
• All components should be connected prior to turning on the main power switch (#5).
Make sure the power cord is securely attached in the rear (#1).
BP50 controller utilizes a state of the art microprocessor chip for programming of speed control,
overload and safety and much more. This includes a memory feature to remember the last user
settings before the main power is turned off.
Handpiece Switch: It can switch to the left and right handpieces.
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50,000rpm Green Led: The maximum speed limit of the handpiece is 50,000 revolutions when
this light is on.
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30,000rpm Blue Led: The maximum speed limit of the handpiece is 30,000 revolutions when this
light is on.
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Maximum Speed Switch Button: Switch to 0-30,000rpm or 0-50,000rpm.
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Set-Up
• Place in a convenient location avoiding any moisture or chemicals.
• All components should be connected prior to turning on the main power switch (#5).
Make sure the power cord is securely attached in the rear (#1).
BP-HST controller utilizes a state of the art microprocessor chip for programming of speed control,
overload and safety and much more. This includes a memory feature to remember the last user
settings before the main power is turned off.
1. The controller has automatic detection for heat or temperature utilizing thermal sensors it will
shut down the unit preventing operation and possible damages. The display window will flash as
an alert wait a few minutes before returning. Turn off the main power switch (#5) and check for
possible causes. In the unlikely event of overheating, the unit will resume its operation after cooling.
2. In the event the unit does not operate, check all connections for the power cord at (#1) and the
wall outlet, handpiece connection at (#11), and the foot pedal connection at (#3).
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TRUFLEX HANDPIECE CHANGING/INSTALLING COLLET CHUCKS
Insert the 5 sided end of the wrench
tool over the top of the chuck
aligning it so the wrench tool can
tighten the chuck.
It takes about 10 turns to install and
tighten using your fingers and the
wrench tool.
Pull on the bur to ensure it is tightly
secured and then remove locking rod
and wrench tool. Save lock rod,
wrench tool, and rubber stopper for
future use.
Insert locking rod entirely through
the center hole.
Before completely installing or
tightening the chuck install the bur.
Align the hole in the center of the
handpiece by starting to screw in the
desired chuck size turning gently
clockwise by hand with your finger-
tips.
Choose the proper collet chuck size.
Remove rubber stopper which is about
1” down from the top of TRUFLEX.
LOCKING ROD WRENCH TOOL
1/8” 1/4”3/32”
CHANGING BURS To remove burs, simply insert locking rod, place wrench tool
over chuck and turn counter clockwise until bur is loose.
Insert bur and tighten with wrench tool by turning counter clockwise.
For safety purposes, please use
only at the lower 30,000 RPM
speed setting.
TRUFLEX Handpiece was specifically designed to
work only with BP-HST Control Box.
8.030
Removed
ITEM# DESCRIPTION
TRUFLEX32
TRUFLEX18
TRUFLEX14
3/32" (2.38MM) TRUFLEX CHUCK
1/8" (3.175MM) TRUFLEX CHUCK
1/4" (6.35MM) TRUFLEX CHUCK
TRUFLEX HANDPIECE
Items to Check If Operation Has Failed
Specifications
Model Input Output MaxAmp Rotate Speed Power L W H Wt.
BP50 AC110V
50HZ-60HZ DC 0-48V 3A 1000-50,000RPM 100W +/- 50 6.69” 6.3” 3.15” 3.44 lbs
BP-HST AC110V
50HZ-60HZ DC 0-48V 13A 1000-50,000RPM 420+/- 50 9.49” 7.09” 3.31” 7.05 lbs
•Never use bent or damaged burs.
•Do not force any burs into the collet chuck and always check after insertion the bur is securely
locked by pulling the bur.
•Always operate at a safe speed for the size and weight of the bur. Start at 0 while slowly
increasing speed and securely gripping the handpiece. Operating at higher speeds often does
not cut any better or faster and can increase wear on the bearings in the handpiece as well as
the cutting tool.
•Follow basic safe speed operation according to the chart below and also the safety speed
ratings of manufacturer of the burs.
•Never operate without a bur properly locked in the handpiece.
•After usage remove any excess dust or debris.
•Do not operate near water or moisture.
•Avoid any chemicals and disinfectants.
Safety Precautions!
CAUTION:
•The length of the bur as well as the weight of the material, type of type,
and durability and precision of the bur construction can also be a major
factor for maximum speed.
•Slowly increase the operating speed and stop immediately if any excessive
noise or vibration.
•Most cutting burs will perform best by constant gentle movement letting the
bur do the work.
•Turn off the main power switch when not in use to avoid power and electric current to the controller.
•Always check the handpiece carefully for smooth operation prior to each use.
•Do not use with any other brands of equipment as brushless units are not compatible with
other brands.
Safety Tips!

8Never use the product for
any purpose other than the
original intended use.
9We suggest to store in a cool
and dry place when not
being used and to avoid
humidity and moisture
if possible.
10 Never leave your Motor
Handpiece with the switch
turned on, an accident may
occur if it is over-heated.
7If any abnormal vibration
begins during use, stop
operating and fix the cause.
Always check the nose tip is
screwed on tight to the front
section.
4When installing any kind of bur to
your handpiece, insert it properly to
the final depth. Proper installation
should avoid any extended distance
from the chuck to reduce vibration
but be sure the bur is not touching
the nose tip of the handpiece with
distance to spin freely.
5Use the proper speeds and speed
safety chart as a guideline. Always
listen to the handpiece as it is the
bur that should be doing the
cutting and to find the optimal
speed for performance. Excessive
speed or an overly extended bur
can become dangerous.
6When using your always
wear safety glasses and a
dust mask.
2Select the proper burs to be
used based on the material
being worked on.
3Inspect your before use
without fail. Before using your
, through visual inspection,
make sure that your has no
flaw, crack or faulty adhesion.
Inspect daily upon use and
remove any excess dust daily.
1Avoid dropping the controller
and handpiece. Carefully check
the handpiece and bur for
damage.
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Lock
Unlock
Lock
Unlock
CHANGING BURS
• While the chuck release is in the open position, gently catch the thread of
the chuck to be screwed in turning clockwise
• Often it’s easiest to start installing with your fingertips and use the wrench
tool to tighten
• Close or lock the bur in place and gently tug, pull and/or spin
TIPS
1Open/Unlock
a. With the handpiece pointing upwards turn the front section clockwise towards
you about quarter turn until it meets resistance then twist again slightly
b. You will hear 2 clicks —this is called a double lock chucking mechanism
which allows a stronger grip of burs compared to single lock
c. When changing burs insert to desired length for safety
Changing Collet Chucks
a. Turn set ring to open the chuck
b. 2 clicks turning towards you as if to remove the bur
c. Take the larger triangle cutout of the wrench tool and place over top of chuck and turn
counter clockwise about 10 times until completely unscrewed
*We suggest leaving the blank bur or a skinny bur to support the jaws of the chuck
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• Always keep a bur locked in the chuck
• Brushless handpieces start to perform above 5,000 RPM
• Often when the chuck is loosened, it is easier to unscrew
with your fingertips
• When using the pedal it is easier to control the speed by
lifting your foot to reduce speed
SAFETY
TIPS
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Safety Speed Table Guidelines This chart for allowable rotation speed can be slightly
different depending on bur materials or bur type.
Rotating Speed (rpm)
Bur Size (diameter)
50,000
45,000
40,000
35,000
30,000
25,000
20,000
15,000
10,000
5,000
Larger
than Ø40
Smaller
than Ø2
Ø28-40 Ø18-28 Ø8-18 Ø4-8 Ø2-4
Always keep the proper rotating speed
per diameter of bur for your safety.
!
MAINTENANCE

www.ramhp.com
1-732-651-5500 www.ramhp.com
[email protected]
1-732-651-6688
182 Ridge Road Suite D, Dayton, NJ 08810
WARRANTY PERIOD
PRODUCT WARRANTY
WARRANTY CLAIMS
Warranty is valid within the United States only.
ELECTRICAL EQUIPMENT - These products are under warranty for a
period of ONE YEAR from the date of original installation by the
purchaser.
HANDPIECES - These products are under warranty for a period of SIX
MONTHS from the date of original installation by the purchaser. IT DOES
NOT COVER MISUSE, NORMAL BEARING, OR CARBON BRUSH WEAR.
IN HOUSE OR FACTORY REPAIR - Repairs made under warranty will
be honored until the completion of the original product warranty
period. SHIPPING AND HANDLING CHARGES ARE NOT COVERED
WITHIN THE WARRANTY.
All returned items shall be free from defects/alterations in material,
workmanship and original product design.
• The product shall have been used under the conditions for which it
has been intended, and in a manner for which it has been designed.
• The product shall have been operated in a manner for which it was
intended and in the proper environmental conditions.
• The customer must maintain the product as specified within the
individual product instruction booklet.
Electrical and mechanical equipments and accessories which are
mishandled, used incorrectly, and/or used for a purpose other than
that for which they were designed and intended, will void the product
warranty.
Should your product require service attention within the warranty
period, we will elect to make the necessary repair or replacement at
no charge and providing the product is delivered prepaid to the
proper address. However it is recommended that returns be
adequately insured against carrier loss or damage.
All claims should describe the specific problem for accurate analysis
and evaluation, the return date of the warranty card along with the
supply house and/or dealer name.
No product replacement is permitted without prior authorization.
PRODUCT:
SERIAL NO.:
PURCHASE FROM:
PURCHASE DATE:
INSTALLATION DATE:
WARRANTY REGISTRATION
REGISTER ONLINE at www.ramprodinc.com/warranty
In order to validate your warranty, this card must be filled out
completely and mailed within 10 days of purchase/installation.
PLEASE PRINT OR TYPE
NAME:
ADDRESS.:
CITY:
STATE: ZIP CODE:
PRODUCT:
CITY:
SERIAL NO(S).:
PURCHASE DATE:
INSTALLATION DATE:
DEALER OR SUPPLY HOUSE NAME AND ADDRESS:
The short survey below is designed to improve the service and quality
of product supplied to our customers. Please take a few minutes to
complete the survey.
Did the item arrive in a satisfactory condition? YES or NO?
If NO please explain:
Did the instruction manual provide all details clearly for proper
installation and operation? YES or NO? If NO please explain:
What factor(s) were involved in your decision to purchase this product:
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