Ravelli Sara User manual

Ravelli Sara Insert
Wood Pellet Fire
Ravelli Insert Sara
Wood Pellet Fire
Installation Specications
Safety testing of the Ecoteck Sara Insert Wood Pellet Burning
Heater to AS/NZS ARS2918:2001
Flue
Emissions 2R 08/1862 ARS & R1 08/1862 ARS
50 /1185 ARS F: App 2918:2001 AS/NZS to Testing Kit
R1
08/1861
&
09/2082
&
09/2078
& 09/2079 & 09/2080

Installation
General Information
There are two critical components when installing a Sara Insert Wood Pellet Fire: 1) Ensuring the wall cavity is the
necessary size and 2) ensuring relevant clearances to combustibles are adhered to both inside and outside the
cavity. Depending on the circumstances, you may also have to consider the use of a hearth, and the installation
of the support Cavity. masonry a into installed typically is Sara The frame.
Dimensions – Sara Insert & Built-In Heater
Refer to Safety Test 08/1861R1 for all clearances to combustible.
713,5
610
541,5
11240078
590
14 527,5
541,5
177,9
72,978
476
196,4
589,5
87
51
254,5
154
684
224
517
80
78
587

As the Sara Insert Wood Pellet Fire can
be
installed in new homes, it is necessary to build a
compliant cavity that will house the fi
re and the frame.
The front facia of the enclosure must be made of a
fi
reproof rated board (above 80°C) such as (but not
limited to) Micore, Supalux or Eterpan, and this must
extend to a minimum of 330mm above the top of the
fi
re. Within the cavity, there must be a minimum of
300mm clearance to combustibles above the fi
re, and
a minimum 600mm gap between the top of the fi
re
and the ceiling of the cavity. The cavity also requires
a minimum of 100cm2ventilation.
WALL WALL WALL WALL WALL WALL WALL WALL
L
N
K
M
Built-in fire clearances don’t apply in a non-combustible
cavity. The above clearance to combustibles on the flue
are only applicable within the fire envelope. Clearance
outside this, eg at a ceiling/wall thimble reverts to 25mm as
per ARS fl
ue test 05/1185.
If installing a floating hearth, ensure sufficient
clearance is left below the fire to allow for installation
of the chosen surround.
Exterior of Cavity
D
E
J
H
VENT
F
B
C
A
G
I
J
VENT
Interior of Cavity
Creating the Cavity
Internal Cavity Dimensions
(A) Width: 310 0mm (min)
(B) Depth:590mm (min)*
(C) Height: 2090- 2320*
*
m
m
*Includes 100mm clearance from rear of flue
spigot . oslA gniwolla rof mm001 kciht llawbox .
** Dependendent on height at which the support
frame is set.
Wall Opening
(D) Width: 207 mm
(E) Height: 550mm
Cavity Clearances to Combustibles
(F): from top of re 300mm
(G): from top of 
re to cavity ceiling
600mm
(H): from top of opening to
combustible mantle 330mm (min)
(I): from side of opening 210mm (min)
(J): from bottom of opening 300 - 530mm,
depending on height of support stand.
Additional Clearances to Combustibles
(K): from exhaust spigot to cavity wall
100mm
(L): from side of re to cavity wall 210mm
(M): hearth depth from front of glass 150mm
(N): hearth width 1030mm
Surround Dimensions
Small Black (Flush) 692mm (w) x 609mm (h)
Stainless Steel mm419
(w) x 830mm (h)

Page 5
Installing into an existing cavity New-
As the Sara Insert Wood Pellet Fire is typically installed
toin masonrya ytivac , it can installedllits eb otni a
compliant cavity that will house the fire and the frame.
The front facia of the enclosure must be made of a
fir detarfoorpe board (above 80°C) such as (but not
limited to) Micore, Supalux or Eterpan, and this must
extendof 33ot a muminim 0mm above the top of the
fire. Within the cavity, there must be a minimum of
300mm clearance to combustibles above the fire, and a
minimum 600mm gap between the top of the fire and
the ceiling of the cavity. The cavity also requires a
minimum of 100cm2
Cavity Clearances to Combustibles
Masonry or Build
(F): from top of opening (inside) 300mm (min)
G( ): from side fo gninepo 210mm (min)
H( ): from top 33fo gninepo )edistuo( )nim(mm0
Internal Cavity combustibles)ot(Dimensions
(A) Width: 1030mm (min)
(B) Depth: 95 0mm (min)*
*Includes 100mm clearance from rear of flue spigot ,box
.swolla rof a mm001 llaw ssenkciht
dna
If this measurement is
less than 500mm, a custom surround will be required.
Ensure that extra depth required at ‘B’ is also added to the
hearth measurement “K”.
Built-in fire clearances don’t apply in a non-combustible cavity. The
above clearance to combustibles on the flue are only applicable within
the fire envelope. Clearance outside this, eg at a ceiling/wall thimble
reverts to 25mm as per ARS flue test 05/1185.
If installing a floating hearth, ensure sufficient clearance is left below
the fire to allow for installation of the chosen surround.
BA
D
II
F
G
O
E
D
G
H
N
Wall Opening
(D) Width: 720 - 78 5mm
(E) Height: 0
6 0mm
Additional Clearances to Combustibles
(K): from exhaust spigot to cavity wall 100mm
(L): from side of fire to cavity wall
m12 m0
(M): hearth depth from front of glass 150mm
N( ): hearth width
1010 mm
O( ): hearth depth morf llaw 092 mm
WALL WALL WALL WALL WALL WALL WALL WALL
N
K
L
M
O
Surround Dimensions
Retro Surround 895mm (w) x 665mm x mm26 )d((h)
ventilation.
- )mm027yrnosaM(
(Masonry - )mm006
(Masonry -)mm09 4

Page 6
Architectural Drawings
Example of Cavity Design - Section View
1. Angle section for support fixed to timber frame/floor using coach screws or ‘Dynabolts’ when fixing to concrete.
2. The joint for fire rated board* and Plasterboard located over frame member must be stopped to manufacturer’s
instructions. Note: Wallpaper is not permitted on the front of the enclosure.
3. Comply with all minimum distance to all combustible surfaces. Any modifications to the dimensions shown
to be verified by consultation with the relevant Building Consent Authority.
4. Ensure there is a minimum of 100cm2ventilation into the cavity (this does not need to be from the outside).
5. Installers must ensure adequate vermin proof measures are incorporated into the cavity construction (if
applicable).
*Ensure product being used is fireproof rated above 80°C eg Micore, Supalux, Eterpan or similar
NOTES
*
330mm~648mm
~200mm
~300-580mm
12mm ‘Micore’ board*
12mm ‘Micore’ board*
100mm
550mm
300 - 530mm

Page 7
Example of Cavity Design - Top View
1. Angle section for support fixed to timber frame/floor using coach screws or ‘Dynabolts’ when fixing to concrete. 2. The joint for fire rated board* and Plasterboard located over frame member must be stopped to manufacturer’s instructions. Note: Wallpaper is not permitted on the
front of the enclosure.
3. Comply with all minimum distance to all combustible surfaces. Any modifications to the dimensions shown to be verified by consultation with the relevant Building
Consent Authority.
4. Ensure there is a minimum of 100cm2ventilation into the cavity (this does not need to be from the outside).
5. Installers must ensure adequate vermin proof measures are incorporated into the cavity construction (if applicable). *Ensure product being used is fireproof rated above 80°C eg Micore, Supalux, Eterpan or similar
NOTES
*
*
210mm 210mm
100mm

Page 8
Adjusting the Support Frame
The Sara Wood Pellet Fire must be installed on the supplied, adjustable support
frame. The height of this frame can be set at the home-owner’s desired height,
up to a maximum of 530mm.
The frame is adjusted by manipulating the bolts, which are located on each of the
four legs to achieve the desired height.
Seismic Restraint
All installation scenarios for Sara require the use of hold-down anchors (one at
each corner).
Fixing to Concrete Floor
• Minimum M8 expansion anchors (M10 recommended) or min M8 epoxy- set
anchors.
• Approved Anchors: Expansion Anchors-Ramset Dynabolt and Trubolt, Hilti
HAS.
• Epoxy-set Anchors – Ramset Epcon, Ramset Chemset and Hilti HVU.
Fixing to Timber Flooring only
Minimum 14g x 60 screws (6.3mm diameter) or M10 X 90 coach-screws. Thickness of flooring must be 20mm minimum.
The flooring shall be fi xed to the nearest joist with two 8g x 40 screws per hold down anchor.
Fixing to Timber Floor Framing
Minimum 14g x 60 screws (6.3 diameter) or M10 x 90 coach-screws. These shall be fi xed a minimum of 40mm into
the centre-line of the existing fl oor joists. If screws cannot be installed directly into an existing fl oor joist, slid blocking
between joists (min size 90x45) shall be provided.
Ventilation
The Sara wood pellet fi re requires fresh air to function properly. Without
sufficient ventilation, the combustion process can be compromised, resulting
in issues such as a lazy fl ame, smoke, incomplete fuel combustion, wasted
fuel, excessive ash build-up and clinker.
To ensure the wood pellet fire does not struggle to access combustion air,
ventilation (air vents) should be situated as close to the fire as practicable,
within the parameters of the cavity.
Seismic Restraints
Seismic Restraint Locations
100cm2
Vent

Page 1
Positioning
Generally the Sara should be installed in a centrally
located position within the home. When deciding where
to position the appliance, you must consider the following:
1. The place of installation of the pellet fire must
comply with local and national regulations. The
pellet fire must be fuelled only with quality pellets
manufactured to standard AS/NZS 4014.6. The
pellet fi
re cannot operate using traditional fi re wood.
2. Do not install a pellet fire in a bedroom or room
where people sleep.
3. Sara has a convection fan which blows air through
tubes in the direction the fire faces. For optimum
performance and heat circulation, locate the pellet
fire in a large and open room that is centrally located
in the house.
4. The fire requires a 230 volt power supply and comes
with a 2m plug in power lead. There must be easy
access to the socket so the fire can be isolated
from the power if required . If the cable supplied is
not long enough to reach the nearest outlet, use a
suitable 3 pin extension cord. A surge protector is
recommended for use with all Ravelli pellet fires.
Installing
Installation of the Ravelli Sara Wood Pellet Fire must
be undertaken by an approved installer, who must
then give the purchaser a declaration of conformity of
the appliance, and will assume all responsibility for the
final installation and consequent correct function of the
installed product.
Please read this Manual thoroughly before commencing
installation, as failure to follow the instruction could cause
damage to the pellet fire or property. It is also necessary
for the registered installer to take into consideration
all the laws and national, regional, provincial and local
regulations present in the country in which the appliance
has been installed. In the event of failure to respect these
precautions, Pellet eriF snoituloS declines all responsibility.
1. The fire must be installed on a floor with sufficient
carrying capacity. If the existing building does not
meet this requirement, appropriate measures must
be taken (i.e. a load distribution plate).
2. Sara must be installed on a non-combustible
surface. This surface must protrude a minimum
of 150mm from the front of the closed pellet fire
door and a minimum of 200mm from the side of the
appliance. Please note that if a floating hearth is to
be installed, an allowance must be made below the
fire for installation of the chosen surround.
3. Check clearances to combustibles (see “5. Creating
the Cavity” on page 26) to ensure sufficent space
is created in the cavity, and that the position of
structural elements near the proposed flue have
adequate clearance.
4. Check clearance for service – as the Sara is
designed to be pulled out, as long as there is front
access, this should be sufficient.
5. Check there is suffi
cient ventilation for combustion
air and this is unaffected by mechanical extraction.
An external air intake may be required. (see
“Creating the Cavity” for cavity
ventilation requirements).
6. There must be sufficient circulation of air in the room
where the pellet fire is installed. Never open the
door of the pellet fire while it is functioning.
7. Check there is a suitable flue location (studs, joists,
rafters etc).
8. Sara
council. local your with consultation
following consideredbe only should
flue
alternative
an though kits, nominated
these to exclusive
not is Installation 05/1185.
ARS Report Test
ue, fl manufactured Davins
the
using
2918:2001
AS/NZS to Tested Safety beenhas
9. Because of the positive pressure in the flue, sealing
of all 75mm stainless joints is amand tory - use
high temperature Maniseal. Both inner and outer
flue
This manual is designed for the technician/installer.
Please read this entire manual before operating your
Ravelli Wood Pellet Fire. Failure to follow these
instructions may result in poor performance, damage to
the fire, property damage, bodily injury or even death.
Any unauthorised modification of the appliance or use
of replacement parts not supplied by the manufacturer
is prohibited.
All national and local regulations shall be complied with
when installing this appliance. Your local Pellet
snoituloS
eriF
dealer will be happy to assist you in obtaining
information with regards to your local building codes and
installation regulations.
1. Introduction
Positioning and Installation of the wood pellet re

Page 2
joints must be riveted using stainless steel rivets.
10. Before connecting the pellet fire electrically, the
connection of the exhaust spigot must be completed
(specifically for non-aluminium pellet fires) with the
flue. (All flue joins must be sealed with Maniseal
exhaust cement).
11. Seismic Restraint - please see “ Seismic Restraint”
to see what is required.
12. Warranty - To validate the warranty following
installation, a copy of the completed Warranty/
Producer’s Statement must be forwarded to Pellet
pelletfiresolutions.co.nz@snoituloS - ofni
eriF
ATTENTION
There are two critical components when installing a Sara Insert Wood Pellet re:
1) Ensure the wall cavity is the necessary size.
2) Ensure relevant clearances to combustibles are adhered to both inside and outside the cavity.
Depending on the circumstances, you may also have to consider the use of a hearth, and the installation
of a support frame.
TELEVISION CLEARANCES
Television
If electrical equipment (eg Plasma TV, LCD TV or home
theatre) is to be installed above the wood pellet fire, we
recommend installing a non combustible mantle below
the TV screen, or recessing the TV screen into the wall,
for heat protection. 50mm (min) 50mm (min)
The clearances shown are recommended minimums,
and are to be treated as suggestions only. 40mm
330mm
40mm
330mm
The end user is responsible for checking the installation
instructions and clearance requirements of their electrical
appliances to ensure the appliance is suitably located in
relation to the wood pellet fire. Pellet Fire Solutions and
Ravellidoes not guarantee that these recommended
clearances will be appropriate for all electrical equipment
Non combustible
Mantle
To be zero rated using eterpan etc
with a 12mm air gap to comply with
AS/NZS 2918 : 2001