Ray Padula RP-GEMC User manual

BLACK TYPEFACE CMYK DROPLET VERTICAL CUTOUT
Metal Utility
Garden Cart
with Removable Rubber Mat
English
Owner’s
Manual
• Important Safety Information
• Assembly Instructions
• Parts and Hardware Identication
Model: RP-GEMC
CAUTION: Read, understand, and follow ALL instructions and notices in
this booklet before using this product.
Questions? Comments? Missing parts? Do not return to store.
Give us a call 1-866-446-2063, or email [email protected]
RP-GEMC

2
Garden Ulity Cart
User Manual
Safety informaon and Warnings ........................................................................................................... 3
Preparaon ............................................................................................................................................ 3
Tools Needed ......................................................................................................................................... 3
Care and Maintenance ........................................................................................................................... 3
Package Contents ................................................................................................................................... 4
Hardware Contents ................................................................................................................................ 5
Assembly Instrucons ......................................................................................................................... 6-9
Assembly Diagram ............................................................................................................................... 10

3
SAFETY INFORMATION and WARNINGS
Please read, understand and follow ALL instructions and warnings
in this user manual before using this product.
PREPARATION
Before beginning assembly of this product, make sure all parts are present. Compare parts
with package contents listed on page 4. If any part is missing or damaged, do not attempt
to assemble this product. Contact customer service for replacement parts.
Estimated assembly time: 20 minutes
TOOLS NEEDED
The following tools are needed for proper assembly:
3/4” Adjustable Wrench 1/2” Ratchet
Handheld Air Pump
Tire Pressure Gauge
CARE AND MAINTENANCE
• Check for loose fasteners before use.
• At the beginning of each season lubricate the pivot bolt and bearings with light machine oil.
• Grease the wheel bearings periodically, using general purpose grease.
• Check tire pressure regularly and inate if needed. Do not over inate.
• Cover or store out of weather when not in use.
• Do NOT tow this cart on steep hills.
• Do NOT tow this cart faster than 2 mph.
• While towing, make slow turns to avoid damage to the
cart and its contents.
• Do NOT exceed 30 PSI when inating the tire(s) as
damage to the tire(s) and/or
personal injury could result.
• Do NOT load this cart with more than 500 lbs (225 kgs)
of contents.
• Do NOT allow any children to use, play on, or around
this cart. This is not a toy.
• This cart is NOT to be used for transporting passengers.
• This cart is NOT to be used for highway use.
• Always distribute the load evenly over the surface
of the cart bed.
• If any part of this cart becomes damaged, broken,
or misplaced, do NOT use the cart
until a replacement part has been obtained.
• Do NOT operate this cart on surfaces or roll over
objects that could cause damage
to the pneumatic tires or tubes.
• Use only a hand-held air pump to inate the tires.
• Save these instructions for future reference.
Safety Info
Garden Ulity Cart

4
PACKAGE CONTENTS
2
Diagram
Letter
Description Quantity
A Cart Bed 1
F Wheels 4
G Rear Axle Support 1
H Left Rear Axle Brace 1
I Right Rear Axle Brace 1
J Front Axle Support 1
Diagram
Letter
Description Quantity
K Center Front Axle Brace 1
L Yoke 1
M Steering Link Connector 1
N Plastic Coupling 1
O Pull Handle 1
P Removable Rubber Liner 1
L
MN
P
H
I
K
J
FG
A
O
Package Contents
Garden Ulity Cart

5
HARDWARE CONTENTS
3
Diagram
Letter Description Quantity
CC Large Lock Pins 1
FF 8 mm Washer 8
GG 8 mm Nuts with Lock Inserts 7
HH 16 mm Washers 4
II Carriage Support Bolts
(used with parts #FF and GG) 7
(installed)
L Cotter Pin 7 (3 installed)
JJ Small Columnar Pin 1
RR 16 mm Small Ring Washer 2
Diagram
Letter Description Quantity
MM Retainer Washer 1
NN Short Steering Bolts
(used with parts #PP and QQ) 3
OO Long Steering Bolt
(used with parts #PP and QQ) 1
PP 6 mm Lock Nuts 4
KK Axle cap 2
QQ 6 mm Washers 4
FF
NN
KK
II
CC
RR
HH
MM
GG
PP
QQ
L
JJ
OO
Hardware Contents
Garden Ulity Cart
UPDATE:
For Your Convenience
All (7) Carriage Support Bolts
are already aached
to the Cart Bed
UPDATE:
For Your Convenience
(3) of the (7) Coer Pins
are already aached to the
Front Axle Support bracket

6
ASSEMBLY INSTRUCTIONS
1. Turn the cart bed (A) upside down. If necessary, use the cardboard from the product carton to prevent scratching
and damage to the nish of the cart.
2. REAR AXLE ASSEMBLY
a). Align the two holes in the rear axle support (G) with
the carriage support bolt (II) which are welded on the
bed at the rear of the cart bed (A).
NOTE: The rear section of the cart has a total of 6 holes.
b). Attach an 8 mm washer (FF) and an 8 mm nut (GG) to
the end of each bolt.
NOTE: Hand-tighten the connection. Do not
tighten completely.
c). Insert the end of the left rear axle brace (H) onto the side
of the rear axle support with the welded spacer bushings
facing outward. Repeat this step for the right rear axle
brace (I).
d). Align the holes on the at ends of the left and right axle
braces with carriage support bolts (II) which are welded
on the bed of the cart.
NOTE: If you experience diculty lining up the holes,
loosen the bolts on the rear axle support until the
holes on the braces align.
e). Attach an 8 mm washer (FF) and a 8mm nut (GG) to
the ends of each bolt. (see gure 1).
NOTE: Once attached, tighten all
connections listed in bold from previous steps.
Hardware Used
FF
GG
Assembly Instrucons
Garden Ulity Cart
UPDATE:
For Your Convenience
All (7) Carriage Support Bolts
are already aached
to the Cart Bed

7
ASSEMBLY INSTRUCTIONS - continued
5
3. FRONT AXLE ASSEMBLY
a). Attach the front axle support (J) to the bed (A) by
using two carriage support bolts which are welded
onto the bed and two 8 mm washers (FF) and two
8 mm lock nuts (GG). (see Fig. 2)
b). Attach the Yoke (L) to the front axle support (J)
by using the retainer washer (MM) and cotter
pin (L). (see Fig 2.1)
c). Attach the center front axle brace (K) and yoke (L)
to the front axle support (J) by using long steering
bolts (OO), 6 mm washers (QQ) and 6 mm lock nut
(PP). (see Fig 2.2)
d). Attach the steering link connector (M) to the front
axle support (J) and yoke (L) by using three short
steering bolts (NN), 6mm washers (QQ) and 6 mm
lock nuts (PP). (see Fig 2.2)
NOTE: Leave at least one full turn on each bolt
connection to allow for smooth steering operation.
Hardware Used
2
2.1
2.2
FF
GG
NN
PP
QQ
OO
Assembly Instrucons
Garden Ulity Cart
UPDATE:
For Your Convenience
All (7) Carriage Support Bolts
are already aached
to the Cart Bed
UPDATE:
For Your Convenience
(3) of the (7) Coer Pins
are already aached to the
Front Axle Support bracket

8
ASSEMBLY INSTRUCTIONS - continued
6
4. WHEEL ASSEMBLY
a). Place the wheels (F) onto the ends of the front and rear axle supports.
b). Insert a 12 mm washer (HH) and a Cotter Pin (LL) onto the end of each wheel. (see Fig. 3)
c). Put the axle cap (KK) into the end of the rear axle.
Hardware Used
KK
L
HH
3
KK
KK
L
L
L
L
HH
HH
HH
HH
FF
I
G
K
F
F
ML
J
Assembly Instrucons
Garden Ulity Cart

9
ASSEMBLY INSTRUCTIONS - continued
CARE AND MAINTENANCE
5. PULL HANDLE ASSEMBLY
a). Remove the large pin (JJ) from the plastic
coupling (N).
b). Insert the end of the pull handle (O) into the
plastic coupling (N).
NOTE: Make certain the holes in the pull handle
are aligned with the holes in the plastic coupling.
c). Place the pull handle (O) and plastic coupling (N)
assembly into the yoke (L).
d). Align the holes in the pull handle and plastic
coupling with the holes on the yoke.
e). Insert the large pin (JJ) through the aligned holes
and secure the connection with a washer (FF) and
a lock pin (CC). (see Fig. 4)
Hardware Used
Large Lock Pin
8 mm Washer
Large Pin
x 1
x 1
x 1
6. RUBBER MAT ASSEMBLY
a). Place the rubber mat (P) onto the cart bed. This can be removed if not needed.
7. TIRE INFLATION
a). Before attempting to operate the cart, check the air pressure of each tire.
b). If additional ination is needed, use only a hand-operated air pump
c). Do NOT exceed 30 PSI as damage to the tires and/or personal injury could result.
• Check for loose fasteners before use.
• At the beginning of each season lubricate the pivot bolt and bearings with light machine oil.
• Grease the wheel bearings periodically, using general purpose grease.
• Check tire pressure regularly and inate if needed. Do not over inate.
• Cover or store out of weather when not in use.
N
O
4
L
ONJJ
L
FF
CC
Assembly Instrucons
Garden Ulity Cart

10
ASSEMBLY DIAGRAM
8
L
N
M
J
K
A
G
Q
F
I
H
O
Assembly Diagram
Garden Ulity Cart