Raycus RFL-P100MX Installation instructions

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RFL-P100MX
100MX 激光器英文说明书
RFL-P100MX·JS02
部门脉冲激光器技术研究部
编写胡晓蕾 20210315
校对李莎20210316
审核李科20210322
标审李其军 20210322
批准黄保20210322
武汉锐科光纤激光技术股份有限公司
谢良
夏巨江
刘红
帅维文
旧底图登记号
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底图登记号
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User
Instruction
RFL-P100MX
Wuhan Raycus Fiber Laser Technologies CO., Ltd.
2021

@2020 Raycus Corporation
Safety Information
Please read this instruction carefully and familiarize yourself with the information we have
provided before you use the product. In this brochure, important operation procedures, safety and
other information are provided for you and all future users. In order to ensure operating safely
and optimal performance of the product, please act according to following warnings, cautions
and other information.
a) Raycus pulsed fiber laser is classified as a high power Class IV laser device. Before
supplying the power to the device, please make sure that the correct voltage of 24V DC
is connected and the anode and cathode are right. Incorrect polarity or voltage will
harm severely the device.

b) The device emits invisible light with a wavelength from
 
1060nm to
 
1085nm
with average power of 100W. Do not expose your eyes or skin to the radiation of the
laser.
c) Do not take apart the device, because there are no replaceable accessories available for
users to use. Any maintenance can only be proceeded in Raycus.
d) Do not look into the light output end directly. Use appropriate laser safety eye-wear(i.e.
laser goggles) when operating the device.
Safety labels and locations
Figure 1 Warning Signs
The two labels above in Figure 1 are located on the top of the cover of the device, representing
laser radicalization.

@2021 Raycus Corporation
Content
1. Description...................................................................................................................1
1.1. Product description...................................................................................................................1
1.2. Actual configuration list...........................................................................................................1
1.3. Environmental requirements and cautions...............................................................................1
1.4. Specifications ...........................................................................................................................2
2. Mounting .....................................................................................................................4
2.1. Mounting dimensions...............................................................................................................4
2.2. Method of installation ..............................................................................................................4
3. Control Interface ........................................................................................................6
4. Operation Regulations....................................................................................................................12
4.1. Pre-inspection.........................................................................................................................12
4.2. Operation procedures .............................................................................................................12
4.3. Cautions..................................................................................................................................12
5. Instructions for warranty, return and maintenance.............................................13
5.1. General warranty....................................................................................................................13
5.2. Limitations of warranty..........................................................................................................13
5.3. Service and repairs .................................................................................................................13

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1
1. Description
1.1. Product description
Raycus pulsed lasers are specially developed for high-speed and efficient laser marking
systems. For industrial laser marking machine and other applications provide an ideal high-power
laser energy source.
Compared with traditional laser，pulsed laser can increase the conversion efficiency of
pump light per watt by more than 10 times. Automatic design for high-volume consumption,
suitable for laboratory or outdoor operation, compact, can be placed independent, can be used at
any time, can be directly embedded on the user’s device.
The device can emit 1060~1085nm wavelength pulsed light under the control of industrial
laser’s standard interface driven by 24V DC power source.
1.2. Actual configuration list
Please refer to the included list according to Table 1.
Table 1 Configuration list
Items
Quantity
Fiber Laser module
1
Factory inspection report
1
1.3. Environmental requirements and cautions
Pulsed laser should be driven by 24V DC±1V power source.
a) Caution: Make sure the corresponding wires of the device are properly grounded.
b) All the maintenance to the device should only be done by Raycus, because there is no
replacement or accessory provided with the device. Please do not try to damage the
labels or open the cover in order to prevent against electric shock, or the warranty will
be invalid.
c) The output head of the product is connected with an optical cable. Please be careful
handling the output head. Avoid dirt and any other contamination. Please use the
specialized lens paper when cleaning the lens. Please lid the laser with protective cover
of the light isolator to be against dirt only when the laser is not installed in the device or
not in working.
d) If the operating the device fails to follow this instruction, the protective function will be
weakened. Therefore, it should be used under normal conditions.
e) Do not install the collimating device into the output head when the laser device is in
working.

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2
f) The device has four cooling fans at the rear panel to dissipate heat. In order to
guarantee enough airflow to help giving heat off, there must be a space of at least 10
cm’s width for airflow in front and rear side of the device. As the cooling fans are
working at blow condition, if laser is mounted in a cabinet with fans, the direction
should be same as laser’s fans.
g) Do not look into the output head of the device directly. Please do wear appropriate laser
safety eyewear during operation of the device.
h) The longest time without pulse is only 100
s 
. If there is no pulse output, please stop
marking at once to avoid the further damage of the device.
i) Power source sudden interruption will do great harm to the laser device. Please make
sure the power supply works continuously.
1.4. Specifications
Table 2 P100MX pulsed fiber laser specifications
NO.
Characteristic
Test condition
Min
Typ.
Max.
Unit
1
Mode of operation
Pulsed
2
Polarization
Random
3
Maximum pulse energy
350ns/66kHz/100W
1.5
mJ
4
Nominal average output power
100
103
105
W
5
Pulse duration
Subject to Table 3
10
/
350
ns
6
Output power adjustment
range
0
/
100
%
7
Long-term average power
instability
5
%
8
Pulse repetition rate
Subject to Table 3
1
/
2000
kHz
9
Central emission wavelength
FWHM
1059
1064
1069
nm
10
Emission bandwidth
FWHM
3
8
10
nm
11
Beam quality M2
350ns/66kHz/100W
1.3
/
1.6
12
Output beam diameter
350ns/66kHz/100W
6
7
8
mm
13
Laser switching ON time
0-100% power
0
/
100
μs
14
Laser switching OFF time
100-10% power
0
3
30
μs
15
Output fiber cable length
/
3
/
m
16
Supply voltage
23
24
25
VDC
17
Guide Laser Power
0.2
0.5
1
mW
18
Anti Strong Back Reflection
Yes
19
Cooling
Forced Air Cooled
20
Operating Temperature
0
/
40
℃

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Table 2 （contined）
Table 3 Pulse repetition rate PRR and maximum pulse energy EPules,max for different pulse
duration

NO.

[ns]
PRRmin[kHz]
PPRRmin [W]
PRR0[kHz]
PPRR0 [W]
PRRmax[kHz]
Pmax[W]
1
10
1
0.1-4W
1000
100-105W
2000
100-105W
2
20
1
0.2-4W
500
100-105W
2000
100-105W
3
30
1
0.3-4W
330
100-105W
1000
100-105W
4
60
1
0.5-4W
200
100-105W
1000
100-105W
5
100
1
0.8-4W
125
100-105W
1000
100-105W
6
200
1
1.25-4W
80
100-105W
500
100-105W
7
250
1
1.4-4W
72
100-105W
500
100-105W
8
350
1
1.5-4W
66
100-105W
400
100-105W
9
CW
100
1.5-4W
/
100-105W
500
100-105W
21
Storage Temperature
-20
/
60
℃
22
Humidity
/
/
80
%
23
Power Consumption
/
/
450
W
24
Laser module dimensions
W×D×H
350×320×120
mm

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2. Mounting
2.1. Mounting dimensions
a) Dimension drawing
Figure 2 Dimension drawing of laser module (Unit: mm).
b) Dimension drawing of output isolator
Figure 3 Dimension drawing of output isolator (Unit: mm).
*The output head of the isolator is subject to the final factory product.
2.2. Method of installation
a) Fix the module stable to the bracket and keep the laser in good ventilation.
b) Connect the power line to 24V DC power and ensure enough DC output power. Keep it
clear to the polarity of the electric current: Anode-brown, Cathode-blue, PE-yellow and
green.

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Figure 4 Definition of power line wires
c) Make sure that the interface of the external controller matches the laser and the control
cable is well connected to the laser’s interface. The recommended electrical connection
is shown in Figure 5.
Figure 5 Wiring diagram of recommended electrial connection and power supply
d) The bending radius of the delivery fiber should not exceed 15 cm.

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3. Control Interface
There are DB9 and DB25 interfaces at the rear of the laser. The DB9 is a RS232 interface
only used for debugging, no needs to connect. And DB25 is the joint interface connecting control
system to the laser system, please make sure the connection is reliable before operation. Feet of
the DB25 are defined as follows in Table 4.
Figure 6 Pin definition of DB25 control interface
Table 4 Definition of connect ports of controller
Pin No.
Name
Description
1-8 (D0-D7)
Power Setting
8 bit Parallel port;
D0 is minimum bit and D7 is maximum bit;
Range: 0-255 (hexadecimal: 0X00-0XFF).
10,14
Ground
Digital GND.
11,12,16,21
Laser alarms status
see alarm codes in Table 5.
17
VCC
+5VDC power supply input.
Providing power for inside isolate chip of DB25 to
ensure that the input and output signal are valid.
18
EE
Emission Enable (EE) signal.
HIGH(>4.5V): Emission Enable
LOW or disconnected (<1V): Emission Disable
19
EM
Emission Modulation (EM) input.
HIGH (>4.5V): Emission ON
LOW or disconnected (<1V): Emission OFF
20
Sync
Pulse Repetition Rate (Synchronization) input, square
wave.
23
Emergency Off
Emergency Switch Off(Enable: 5V TTL)
9
Obligate Pin
Reserved
a) The pump current of the diode laser and the laser output power are controlled by setting
the value of Pin1-Pin8 (TTL level). Pin1-Pin8 can be set from 0 to 255，corresponding
to the laser output power from 0 to 100％(the actual laser power may not be strictly
linear with the setting value). The relationship between Pin value and output power is
shown in Table 5.
b) Pin 10 and Pin 14are all digital GND.

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Table 5 Definition of power control Pins.
Setting 1
Setting 2
Setting 3
Setting 4
Setting 5
Pin 1
0
0
0
0
1
Pin 2
0
0
0
0
1
Pin 3
0
0
0
0
1
Pin 4
0
0
0
0
1
Pin 5
0
0
0
1
1
Pin 6
0
0
1
1
1
Pin 7
0
1
1
1
1
Pin 8
1
1
1
1
1
Current
~50 %
~75 %
~87.5 %
~93.75 %
100%
c) Pin 17 receives external 5V DC voltage to provide power supply for inside isolate chip
of DB25, thus the input and output signals are valid.
d) Pin 18 is the start signal of the MO. Pin19 is the input for the optical output signal. The
electrical level for both Pin18 and Pin19 are 5V. Before turning on Pin 19, MO signal
must be switched ON, in other word, the signal of Pin 18 must be ahead of Pin 19 at
least 5 ms, and otherwise the laser machine may be damaged.
e) Pin 20 provides control of the frequency. The frequency range should be 1kHz~2000
kHz, depends on the varying power levels of different laser machines.
ATTENTION: The frequency signal must be ahead of the EM signal at least 5 ms,
otherwise the laser machine may be damaged.
f) Below figure shows DB25 sequence diagram:
Figure 7 DB25 sequence diagram

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1) T1represent the initialization time of the laser machine. The initialization time is
less than 10s from power-on to perform initialization.
2) T2represent the pump recharge time, usually around 5ms.
3) T3represent the frequency switching time. Frequency needs to be adjusted before
optical laser output, and the switching time should not less than 5ms.
4) T42-8ms with external frequent mode, recommend 4ms.
5) TON represents the pulse build-up time. Usually the build-up time is less than 50 us
from the pump current raising up to reach the 90% power of the optical pulse.
6) Iis the simmer pump current.
7) Pmeans the height of the first pulse is adjusted by the pre-injection current I and
the reasonable height of the first pulse have been set before the laser leaves the
factory, which can meet the needs of most users. Special needs shall be put
forward in the customized contract.
g) Definition of alarm signal
Table 6 Definition of alarm signal
Pin12
Pin11
Pin16
Pin21
Alarm content
×
Low
Low
Low
Laser
TemperatureAlarm1
×
Low
Low
High
Normal
×
High
Low
Low
System Error 2
×
Low
High
High
Power Error3
1) PS 1：Pin 17 receives external DC voltage to provide power supply for inside
isolate chip of DB25. Therefore, please make sure Pin17 is connected to the +5V
power supply. The temperature warning will remain if the power or DB25 port is
not well connected.
2) PS 2: If the voltage or current states of the laser are abnormal, the alarm might
present “POWER ERR”due to using different marking card (for example:
Beijing JCZ Technology Co. marking card).
3) PS 3: If the laser output system is abnormal, the alarm might present “SYSTEM
ERR”due to using different marking card (for example: Beijing JCZ
Technology Co. marking card).
h) Inside interface circuit of input and output signal from DB25:

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Figure 8: Interface circuit of input signal
Signal input needs to be able to provide at least 7 mA of current. Interface circuit of output
signal from DB25 is shown in Fig. 9.
Figure 9: Interface circuit of output signal
i) Introduction of laser pulse duration control
Pin2, 3, 16 and 22 on DB25 port not only used for the foundation control of the laser
machine, but also achieves the pulse duration control as the extender.
Table 7 PIN Definition of Serial Communication
Pin
Name
Description
2
Serial input
The setting of the data bits synchronize with rising edge of the
serial clock.
3
Serial clock
Serial clock, frequency range: 10KHz～100KHz.
14
GND
Digital GND
16
SO
The output data bits synchronize with rising edge of the serial
clock.
22
Pulse duration control Enable
High：Enable，Pin2 and Pin3 control the pulse duration;
Low or disconnected：Disable
Table 8 Command format of setting the laser pulse duration
Frame （ 1byte ）
Command word (1 byte)1
Pulse duration(2byte)ns
0xA5
0x01
Big Endian
Table 9 Response format of setting the laser pulse duration
Frame （ 1byte ）
Pulse duration(2byte)ns
0xA5
Big Endian

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1) Marking machine sends the command to the laser machine by the Pin2 on the
DB25 port, meanwhile sends the clock signal to the Pin3. The comment is the
binary form, and delivers the most significant bit as the priority.
2) The order structure from marking machine to the laser machine is:
0xA5+instruction code.
3) 0xA5（A5h）is the comment byte to active the laser pulse duration control port.
0xA5 and the following data will be directly sent as the serial input form to the
Pin2 on the DB25 port.
4) The input data length is 4 bytes: the first byte of instruction code should be 0x01
（01h）,the second byte and the third byte are the value of the binary coding of
laser duration (for example: 200 is the decimal number of 0x00C8, represents the
setting pulse duration is 200ns).
5) Pin22 is the Enable signal. The Enable should achieve high state at least 10us
before Pin2 and Pin3 changing. The Enable should achieve low state at least 10us
after Pin2 and Pin3 changing. Figure 14 shows the adjustment process of laser
duration control.
6) Pin19 should decrease to low state before adjusting laser pulse duration.
7) Optional pulse width :10\20\30\60\100\200\250\350ns.
Figure 10. Schematic of laser pulse duration adjustment（200ns）

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For example, if using Beijing JCZ Technology Co. marking card to adjust laser pulse
duration, the setting processes are described as follows:
a) Make sure the power supply, DB25 cable, control card and computer are correctly
connected, and then turn on the 24V power supply.
b) Open Ezcad2.7.6 (or other versions), then click ‘F3’, the configuration parameter
should show up, select ‘Fiber’ in the category of the ‘Laser Control’ panel, follow that
select ‘IPG_YLPM’, and then close this window.
c) Pulse duration can be modified by the ‘Duration’ on the right side of the window. If the
setting duration is smaller than the limiting minimum value, the duration of output laser
will be 2ns (minimum). If the setting duration is larger than the limiting maximum
value, the duration of output laser will be continuous work (maximum). If the setting
duration within the range, the duration of output laser will tend to the smaller side.

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4. Operation Regulations
4.1. Pre-inspection
a) Make sure the device appearance is in good condition and the output fiber is neither
excessively bended nor broken.
b) Make sure signal line of laser and marking system are properly connected.
4.2. Operation procedures
a) Starting procedures
Please make sure the control system is on before you turn on the fiber laser. Only after
at least 1 minute since the power turned on, the subsequent operations can be proceeded.
b) Frequency set introductions
The frequency setting range is from 1 kHz to 2000 kHz(The actual frequency range of
each pulse width is showed in the Table 3).
c) Laser marking checking
For the device initial testing, first turn the power down to zero without turning on the
marking system after the device is successfully started. Then draw a quadrate, marking
continuously while slowly increasing the power from 1% to 100% at the same time.
Meanwhile, use a ceramic material to observe the laser and the laser should become
stronger, otherwise shut down the device and check.
If operating normally, the marking system can be used in common order afterwards.
4.3. Cautions
a) Marking frequency must be in the range of 1 kHz to 2000 kHz(The actual frequency
range of each pulse width is showed in the Table 3).
b) It should not modify the frequency while marking.
c) Stop marking first before shutting down the device, then turn the power down to zero
and cut the power off.

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5. Instructions for warranty, return and
maintenance
5.1. General warranty
All products are warranted by Raycus against defects and problems in materials and
workmanship during the warranty period according to the purchase order or specifications and
we guarantee the product will accord with the specification under normal use.
Raycus has the right to choose to repair or replace any product that proves to be defective in
materials and workmanship selectively during the warranty period. Only products with particular
defects are under warranty. Raycus reserves the right to issue a credit note for any defective
products which are produced in normal conditions.
5.2. Limitations of warranty
The warranty does not cover the maintenance or reimbursement of our product of which the
problem results from tampering, disassembling, misuse, accident, modification, unsuitable
physical or operating environment, improper maintenance, damages due to excessive use or not
following the instructions caused by those who are not from Raycus. Customer has the
responsibility to understand and follow this instruction to use the device. Any damage caused by
fault operating is not warranted. Accessories and fiber connectors are excluded in this warranty.
According to the warranty, client should write to us within 31days since the defect is
discovered. This warranty does not involve any other party, including specified buyer, end-user
or customer and any parts, equipment or other products produced by other companies.
5.3. Service and repairs
Raycus is responsible for all the maintenance, for there is no accessory available inside for
users to use. Please contact Raycus as soon as possible when problems under warranty about
maintenance happen to the product. The product returned with permission should be placed in a
suitable container. If any damage happens to the product, please notify the carrier in document
immediately.
All the items about warranty and service above provided by Raycus are
only for reference; formal contents about warranty and service are subject to
the contract.
© 2021Wuhan Raycus Fiber Laser Technologies Co. Ltd. All Rights Recerved.