Raycus RFL-QCW300 User manual

版本号
密级
内部
A0
会签
阶段
标记
D
RFL-QCW300/3000
光纤激光器英文说明书
RFL-QCW300·JS01
部门预研与通用技术研究部
编写程诗敏 20201210
校对姜伟20201211
审核童小龙 20201211
标审李其军 20201214
批准施建宏 20201215
武汉锐科光纤激光技术股份有限公司
谢良
朱超
旧底图登记号
/
底图登记号
/
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Raycus Fiber Laser User Guide
RFL-QCW300/3000
Wuhan Raycus Fiber Laser Technologies Co., Ltd
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Wuhan Raycus Fiber Laser Technologies Co., Ltd
User Guide RFL-QCW300/3000
CONTENTS
1 Safety Information .....................................................................................................................1
1.1 Symbols Used in This User Guide....................................................................................1
1.2 Laser Classification...........................................................................................................1
1.3 Safety Label.......................................................................................................................2
1.4 Optical Safety....................................................................................................................3
1.5 Electrical Safety ................................................................................................................4
1.6 Other Safety Rules ............................................................................................................4
2 Product Description ...................................................................................................................5
2.1 Features .............................................................................................................................5
2.2 Package Contents ..............................................................................................................5
2.3 Unpacking and Inspection.................................................................................................5
2.4 Operation Environment.....................................................................................................6
2.5 Announcements.................................................................................................................7
2.6 Specifications ....................................................................................................................7
3 Installation ..................................................................................................................................9
3.1 Dimensions........................................................................................................................9
3.2 Dimensions of Optical Fiber Connector..........................................................................10
3.3 Cooling Requirements.....................................................................................................11
3.4 Installation Procedures....................................................................................................11
4 Using the Product.....................................................................................................................13
4.1 Front Panel ......................................................................................................................13
4.2 Rear Panel .......................................................................................................................13
4.3 Power Connection...........................................................................................................14
4.4 Interface Definition .........................................................................................................14
4.4.1 Control Interface ..................................................................................................14
4.4.2 RS-232 Serial Port................................................................................................18
4.5 Operation Modes.............................................................................................................19
4.5.1 Operation Sub-modes...........................................................................................20
4.5.2 Computer Interface/Commands ...........................................................................22
4.6 Installation and Operation Instruction.............................................................................29
4.7 Software Instructions.......................................................................................................29
4.8 Alarms and Solution........................................................................................................29
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User Guide RFL-QCW300/3000
5 Warranty, Return and Maintenance......................................................................................31
5.1 General Warranty............................................................................................................31
5.2 Limitations of Warranty..................................................................................................31
5.3 Service and Repair ..........................................................................................................32
Appendix 1—Software Instructions..........................................................................................33
1.1 Recommended System Requirements .........................................................................33
1.2 Installation ...................................................................................................................33
1.3 Running........................................................................................................................34
1.4 System Menu................................................................................................................34
1.5 Home Page ...................................................................................................................36
1.6 Waveform Edit.............................................................................................................40
1.7 Laser Configuration File ..............................................................................................44
1.8 Configuring the Local Area Connection for Ethernet..................................................45
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1Safety Information
Thank you for choosing Raycus fiber laser. This User Guide provides important safety,
operation, warranty and other information. Please read it carefully before using this product. In
order to ensure safe operation and optimal performance of the product, please follow the
warnings, cautions, operating procedures and other instructions accordingly.
1.1 Symbols Used in This User Guide
WARNING: Refers to potential personal hazard.
CAUTION: Refers to potential product hazard.
1.2 Laser Classification
This module of laser is classified as a high power Class 4 laser instrument according to the
European Community standards EN 60825-1, clause 9. This product emits invisible laser
radiation at or around a wavelength of 1080 nm, and the average light power radiated from the
optical output is greater than 300 watts in PULSE mode and 300 watts in CW mode. Direct or
indirect exposure to this level of power intensity may cause damage to the eye or skin. Despite
the radiation being invisible, the beam may cause irreversible damage to the retina and/or cornea.
Appropriate and approved laser safety goggles must be worn all the time while the laser is
operational.
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User Guide RFL-QCW300/3000
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WARNING: Appropriate laser safety goggles must be used when operating this
device. The laser safety goggles selected according to the range of wavelengths
emitted from this product. The user must ensure that the laser safety goggles used
protects against light emitted by the device over its entire range of wavelengths:
900nm~1100nm. Please verify that the personal protective equipment (e.g.
enclosures, viewing windows or viewports, goggles, etc.) being utilized is
adequate for the output power and wavelength range.
1.3 Safety Label
Figure 1 shows the required laser safety labels and locations. These include warning labels
indicating removable or displaceable protective housings, apertures through which laser radiation
is emitted and labels of certification and identification.
(a) Labels on top (b) Labels on back
(c) Labels on side
Figure 1 Safety Label Locations
1
2 3 4
5
67
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Specifications of these labels are as follows:
Table 1 Specification of safety labels
1：Aperture Label
2：Class 4 Laser Product
3：Class 2M Laser Product Label
for Guide Laser
4：CE Compliance
5：Electrical Hazard
6：Identification Plate
7：Fiber don’t Fold
1.4 Optical Safety
Any dust on the end of the IQB fiber connector can burn the lens and damage the laser.
CAUTION: If the fiber connector of the device is delivered through a lens with an
anti-reflection coating, make sure that the lens is of good quality and clean.
RFL-QCW300 / B / 5 / A
190101001
48VDC MAX.30A
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1.5 Electrical Safety
a) Make sure the product is grounded through the PE line of the DC power cord. The
grounding must be firm and reliable.
WARNING: Any disconnection from the protective earth can result in personal
injury.
b) Make sure that the correct voltage of the DC power source is used.
CAUTION: Failure to use the correct voltage could damage the product.
There are no operator serviceable parts inside. To prevent electrical shock, do not try to
remove covers. Any tampering with the product will void the warranty.
1.6 Other Safety Rules
a) Never look into the laser fiber connector when power is supplied to the laser.
b) Avoid using the laser in a dim or darkened environment.
c) If this device is used in a manner not specified in this document, the protection provided
by the device may be impaired and the warranty will not be covered.
d) There are no operator serviceable parts inside. All maintenance must be performed in
Raycus or by qualified Raycus personnel. To prevent electrical shock, do not try to
remove covers. And any tampering with the product is not within guarantee range.
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2Product Description
2.1 Features
Raycus RFL-QCW300/3000 fiber laser is designed for industrial and scientific research
applications with high pump conversion efficiency, low power consumption and excellent beam
quality. It is compact and ready to use. It can be used as a stand-alone unit or easily integrated
into user’s machines.
a) Main Features:
1) High beam quality
2) Replace Lamp pumped laser
3) High power conversion efficiency
4) Three main modes of operation: CW, PULSE and Wave
5) High pulse energy and high stability of average power, high peak power
b) Applications:
1) 3C Stock Cutting
2) Spot-Welding、Seam-Welding、Mircowelding、Precision-Welding.
3) Ceramic Cutting\ Lineation.
4) Long-Pulse Driling.
2.2 Package Contents
Please refer to the packing list accompanying the shipment to check the items included.
2.3 Unpacking and Inspection
Raycus fiber laser is shipped in a package designed to provide maximum protection. Upon
delivery, please inspect all packages for evidence of mishandling or damage. If finding any
evidence of mishandling, please save the damaged material and contact the shipping agent and
Raycus immediately.
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Remove all the contents from the packing case. Take extra care when taking the unit out of
the packing case to ensure that the feeding fiber is not snagged and damaged. A comprehensive
packing list is sent with the laser. Check all items against the list and contact Raycus
immediately if there is any missing item or evident damage to the unit. Do not attempt to install
or operate the laser, if there is any evidence or suspected damage to the unit.
It is recommended to keep the packing materials, as they will be necessary if you ever need
to ship the unit back for service at a later date.
CAUTION：The fiber optic cable and fiber connector are precise optic instrument,
any vibration, twist or excessive bend will damage the instrument.
2.4 Operation Environment
Table 2 shows basic operation environment of this device:
Table 2 Basic operation environment of the Laser
Power Source
48±10% VDC
Power Capacity
> 3000 watts
Environment
Flat with no vibration and shock
Sufficient airflow
Temperature
0℃~40℃
Humidity
<80%
Weight
<60kg
Warning:
a) Make sure the instrument is properly grounded before using it.
b) There are no user serviceable parts, equipment or assemblies inside the product. All
service and maintenance shall be performed by qualified Raycus personnel. In order to
avoid electric shock, please do not break the seal or uncover the cap. Failure to comply
with this instruction is not within the guarantee range.
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c) The output terminal of the laser is connected to an optic delivery cable. Please inspect
the fiber connector carefully for dust or other contamination. Use appropriate lens paper
to clean it if necessary.
d) Failure to follow the instructions may cause malfunction and damage to the device.
e) It is not allowed to install the fiber connector when the laser is in operation.
f) Do not look into the fiber connector directly. Wear appropriate safety goggles all the
time when operating the laser.
2.5 Announcements
a) Please make sure that the input DC voltages are 48V (±10%). Failure to connect power
source correctly will damage the device.
b) Use of controls or adjustments other than those specified herein may result in hazardous
radiation and damage to the laser.
c) It is very important to ensure the cleanness of the calibrated fiber connector, otherwise it
will cause irreparable damage to the laser.
d) Please cap the fiber connector when it is not in use. Do not touch the output lens. If
necessary, please use appropriate lens paper and alcohol to clean the lens.
e) Failure to follow the specified instructions may result in the loss of laser power. Such
loss is not within the guarantee range.
2.6 Specifications
The specifications are listed in the following table.
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User Guide RFL-QCW300/3000
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Table 3 Product Specifications
Model
RFL-QCW300/3000
Optical Characteristics
Test Conditions
Operation Mode
CW/PULSE
Polarization State
Random
Max Average Power(W)
300 watts in CW
300 watts in PULSE
Max Peak Power(W)
3000 watts
Modulation Frequency(Hz)
0~5000
Nominal Output Power
Pulse Width(ms)
0.05-50
Nominal Output Power
Max Pulse Energy(J)
30
Nominal Output Power
Emission Wavelength(nm)
1080±5
Nominal Output Power
Output Power Instability
≤1.5%
Nominal Output Power;
Time Interval: 5hrs;
Ambient Temp.: 25℃
Red Guide Laser Power(mW)
0.1~1
Output Terminal
IQB
Beam Quality
(BPP, mm•mrad)
<2.5@50μm Fiber Core
Nominal Output Power
Delivery Cable Length(m)
5
Electrical Characteristics
Power Supply
48±10% VDC
Max. Power Consumption(W)
1400
Control Mode
RS-232/AD/Ethernet
Other Characteristics
Dimensions(W×H ×D)
570×234×565 (include handles)
Weight(kg)
<60
With air conditioner
Operating Ambient
Temperature(℃)
0~40
Humidity (%)
<80
Storage Temperature(℃)
-20~60
Cooling Method
Air-cooled
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3Installation
3.1 Dimensions
Figure 2, Figure 3, Figure 4 show dimensions of the product.
Figure 2 Front view of the Laser (unit: mm)
Figure 3 Rear view of the Laser (unit: mm)
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Figure 4 Top view of the Laser (unit: mm)
3.2 Dimensions of Optical Fiber Connector
The fiber connector of Raycus RFL-QCW300/3000 fiber laser is IQB, and Figure 5 shows
dimensions of the IQB fiber connector.
Figure 5 IQB--Optical Fiber Connector (unit: mm)
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CAUTION：
Inspect lens of the IQB optical fiber connector before installing it into the
process optics. The use of a dirty or improperly cleaned IQB optical fiber
connector can cause serious damage to the laser.
3.3 Cooling Requirements
a) Raycus RFL-QCW300/3000 fiber laser has fans for active cooling.
b) Make sure there is sufficient airflow to cool the device when the laser is operating. Of
course, the laser can also be operated where the ambient temperature is maintained
below 40℃constantly with an air-conditioner.
c) In front and rear panel of the laser is respectively provided with an air inlet port and an
air outlet port, thus there must have ample room at the in front and rear panel of the
laser for air circulation.
d) The window shutter with dust proof cover in front panel of the laser is removable.
Customers are required to disassemble and clear the dust proof cover regularly for air
circulation.
3.4 Installation Procedures
a) Place the product in an appropriate position, immobilize it if necessary.
b) Check if the power supply has the correct voltage (48±10% V DC), and the earth line is
connected reliably.
c) Connect the power cable and control cable to the product when power supply is OFF.
d) Check the optical fiber connector and clean it if necessary before installing it. This
procedure must be performed by Raycus personnel or person authorized by Raycus. If
any dust or something that cannot be removed from the lens is found, stop installing the
product and contact Raycus immediately.
e) Prevent the delivery cable from treading, pinching or excessive bending during
installation.
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f) During the installation and disassembly process, please take care to gently move the
fiber connector, do not be shocked.
g) In the process of installation the feeding fiber and fiber connector, please make sure that
the surrounding environment is clean, otherwise it may pollute the fiber connector(do to
use fans to avoid dust)
h) The optic feeding fiber must not be bent with the radius less than 20 cm during
transportation，storage and 30 cm when in operating.
CAUTION:
All the cables can only be connected when power supply is off. It is possible to
damage the laser by installing the control line under electricity.
CAUTION:
Ensure that the minimum bending radius is greater than 30 cm. Avoid excessive
twisting during the robotic arm movements. Excessive bending will damage the
laser.
CAUTION:
Make sure the aperture and the cavity of the process optics is clean.
Keep the protective cap properly, prevent it from contamination. Or the aperture
will be contaminated when capped.
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4Using the Product
4.1 Front Panel
Figure 6 shows the front panel of QCW300/3000.
Figure 6 Front Panel View
4.2 Rear Panel
Figure 7 shows the rear panel of QCW300/3000.
Figure 7 Rear Panel View
a) DC INPUT: The socket for power supply. Check if the power supply has the correct
voltage (48±10% V DC), and the minimum current must greater than 30A.
b) RS-232: RS-232 interface connector is used to connect the laser with PC. A matching
RS-232 serial line is provided.
c) ETHERNET: Ethernet interface connector is used to connect the laser with PC.
421 3
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d) INTERFACE: This DB-25 interface connector is for all the control signals, including
remote laser control, remote control mode setting, ready, analog control, modulation,
etc.
4.3 Power Connection
CAUTION:
Before connect the product to DC power supply, you must check up that the DC
power provided is in accordance with the specifications provided in Table 2
A power cord is provided in the package. Connect the external power supply to the socket
―DC INPUT‖ on the rear panel with the provided power cord. On the rear panel, there are three
wires labeled +, - and PE, respectively. Connect the wires to the DC power supply according to
the labels:
＋→Power Supply(+48V)
﹣→Supply Return(GND)
PE →Protective Earth(PE)
The power supply circuit of this laser shall be equipped with an DC circuit breakers whose
breaking capacity must greater than 30A. In order to operate easily, the DC circuit breakers
should be installed as close to the laser as possible and earmarked such as ―DC Circuit
Breakers‖.
4.4 Interface Definition
4.4.1 Control Interface
Figure 8 shows the control signals flow in the DB-25 interface connector.
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Figure 8 Control Signals Flow in the DB-25 Interface Connector
Figure 9 shows the digital signal input interface circuit:
Figure 9 Digital Signal Input Interface Circuit
Figure 10 shows the digital signal output interface circuit:
1
20
2
21
3
22
4
23
5
24
6
25
7
8
9
10
11
12
13
14
15
16
17
18
19
27
26
J1
DConnector25
SupplyReturn
TCase_Out
ILD_Monitor
Emission_ON
EX_AD
Power5V
EARTH2
LaserErr
MOD
LaserReady
EX_RST
GuideLasrOn
P_br_Monitor
P_out_Monitor
EARTH2
Emission_is_ON
EmittingEnable
EmittingIndicator
0-4VAD
LaserTemperature
PumpCurrent
Error
Modulation
Ready
ErrorReset
GuideLaserON
PowerMonitor
Interface
WE-74279220800
EARTH2
5V/5V
VCC
GND
GND1
VDD1
1
GND1
2
VIA
3
VIB
4
VIC
5
VOD
6
EN1
7
GND1
8
GND2
9
EN2
10
VID
11
VOC
12
VOB
13
VOA
14
GND2
15
VDD2
16
U6
ADuM1401
10K
100pF
10K
USBLC6-2SC6
GND1
MOD
GND1
VCC_EX_5V
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Figure 10 Digital Signal Output Interface Circuit
Figure 11 shows the 0-4V analog signal input interface circuit.
Figure 11 0-4V Analog Signal Input Interface Circuit.
Figure 12 shows the analog signal output interface circuit.
Figure 12 Analog Signal Output Interface Circuit.
All the control signals are integrated in the ―INTERFACE‖ on the rear panel (Figure 7). A
DB-25 interface connector for the ―INTERFACE‖ is provided as shown in Figure 13:
VDD1
1
GND1
2
VIA
3
VIB
4
VIC
5
VOD
6
EN1
7
GND1
8
GND2
9
EN2
10
VID
11
VOC
12
VOB
13
VOA
14
GND2
15
VDD2
16
U6
ADuM1401
10K
100pF
33
USBLC6-2SC6
GND1
GND1
VCC_EX_5V
LaserErr
VDD
1
GND
2
VIN
3
CS
6
SDO
5
SCLK
4
U29
AD7276
R19
1K
R24
3K
C60
1nF
GND1
EX_AD
GND1
SCK_EX
MISO_EX
R21
100
GND1
VCC_EX_3.3V
VCC_EX_3.3V
L5
WE-74279220800
USBLC6-2SC6
2
3
1
A
84
U24A
AD8030
GND1
R18
100
C138
1nF
GND1
TCase_Out
R13
10C137
0.1uF
GND1
R14
100K
5
6
7
B
8 4
U71B
AD8030
R68
430
VCCA5.0
GND1
R63
100K
1
2
3
4 5
6
7
8
U73
HCNR200
VCCA5.0
C402
0.1uF
VCC_EX_A5V
R225
430
C205
100pF
T_OUT
USBLC6-2SC6
VCC_EX_A5V
GND1
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