Raypak Hi Delta FlexGas 992BD User manual

Catalog No.: 2000.313A Effective: 11-15-07 Replaces: 8-15-07
Job:
Engineer:
Contractor:
Prepared By: Date:
Model: Indoor/Outdoor: MBTUH Input:
Fast, Economical Natural-to-Propane Gas Switchover
100% Factory Fire Tested
84% Efficiency
Maximum Outlet Temperature: 230°F
Minimum Non-Condensing Inlet Temperature: 105°F
Thermal Shock Proof Heat Exchanger
Limited Twenty-Year Thermal Shock Warranty
Diagnostic Center with Fault History
PolyTuf Powder Coated Cabinet
No Combustible Floor Shield Required
Fan-Assisted Low NOx Burners
Patented Burner Security Blanket
Heat Exchanger
H Stamp
Headers
Glass-Lined Cast Iron – Standard
Bronze – Option A-1
ASME Inspected and Stamped
160 PSIG Working Pressure
National Board Approved
Fin Tubing
Copper – Standard
Cupro Nickel – Option A-3
ASME Steel Tube Sheet
Silicone High Temp. O-Rings
ASME Pressure Relief Valve
60 PSIG – Standard
PSIG – Optional
Temperature and Pressure Gauge
Water Connections
Left – Standard
Right – Option A-6
Controls
120V, 60Hz, 1∅Power Supply
120/24V 60Hz Transformer
100% Shut-Off/Lockout
Hot Surface Ignition
Remote Flame Sensor
High Limit Control, Manual Reset
On/Off Power Switch
Manual Shut-Off, Front-Mounted
Flow Switch
Blocked Vent Pressure Switch
Combustion Air Proving Switches
Economaster Pump Time Delay
Enable/Disable
Gas Train
Manual Gas Shut-Off Valve(s)
Gas Pressure Regulator
Safety Shut-Off Valve
Firing Control Valve
Low Gas Pressure Switch, Manual
Firing Mode
3-Stage (H8): Model 992BD
4-Stage (H9): Models 1262BD -
2342BD
Natural/Propane Gas
Gas Connection
Left – Standard
Right – Option Z-1
Design Certified ANSI Z21.13/
CSA 4.9
Venting
Vent Location
Top – Standard
Rear – Option D-14
Vent Termination Cap
Outdoor D-11
Indoor, Horizontal D-15
Indoor, Vertical (by others)
Combustion Air
In-Line Filter Kit (TruSeal only)
D-17
Air Intake Elbow D-16
Extractor – Optional
By others
Not required
Construction
Indoor/Outdoor Construction
Enclosed Front Controls
Burner
Ultra-Low NOx: Less than 30 PPM
Temperature Controls
B- TempTracker Digital Controller,
4-Stage
Y-241 Electronic Sequencer, 4-Stage
Y-281 Electronic Sequencer, 8-Stage
Options
C-6 Ignition Module, Manual Reset
D-21 TruSeal®Direct Vent
F-10 Low Water Cut-Off, Remote
Probe
I-1 High Limit Control, Auto Reset
P- Pump: HP, 120V, 1∅,
60Hz
Water Hardness: GPG
Cast Iron Bronze
Mounted Loose
Front Rear
P-26 Cold Water Start (See 2000.49)
S-2 High Gas Pressure Switch,
Manual
X-1 SureRack™ Kit
X-2 SureRack Add-on
Regulatory Agency Requirements
Patent Nos. 6,904,873 & 7,044,124;
other patents pending
Hi Delta®FlexGas®-Type H
Dual-Fuel Hot Water Boilers
Models 992BD-2342BD

Catalog No.: 2000.313A Effective: 11-15-07 Replaces: 8-15-07
Hi Delta FlexGas – Type H
Models 992BD-2342BD Model
SPECIFICATIONS
A
pprox.
MBTUH Firing
A
B H
K
TW
A
mp. Shipping
Model Input Output Stages Width NPT Draw* Wt. (Lbs.)
992BD 990 832 3 57-1/8 41-3/8 2-1/2 10 10 16-13/16 <12 930
1262BD 1260 1058 4 68-1/2 41-1/2 2-1/2 12 10 20-9/16 <12 1040
1532BD 1530 1285 4 79-7/8 36 2-1/2 12 10 24-3/8 <12 1255
1802BD 1800 1512 4 91-1/8 33-1/2 2-1/2 14 10 28-1/8 <12 1380
2002BD 1999 1679 4 102-1/2 39 2-1/2 14 10 31-15/16 <12 1480
2072BD 2070 1739 4 102-1/2 39 2-1/2 14 10 31-15/16 <12 1480
2342BD 2340 1966 4 113-7/8 34 2-1/2 16 10 35-11/16 <12 1550
* Without pump
RATES OF FLOW AND PRESSURE DROPS
20°F ∆T 30°F ∆TMin. Flow Max. Flow
Model GPM ∆P (ft) GPM ∆P (ft) GPM ∆P (ft) ∆T GPM ∆P (ft) ∆T
992BD 84 5.6 56 2.5 42 1.5 40 132 14.0 13
1262BD 107 10.0 71 4.5 53 2.6 40 132 15.5 16
1532BD 130 16.0 86 7.1 65 4.1 40 132 16.5 20
1802BD N/A N/A 102 10.8 76 6.0 40 132 18.0 23
2002BD N/A N/A 113 14.0 85 8.1 40 132 19.5 26
2072BD N/A N/A 117 15.0 88 8.7 40 132 19.5 27
2342BD N/A N/A 132 21.0 99 12.0 40 132 21.0 30
Basis is 30 GPM or 40°F ∆T for minimum flow, 132 GPM for maximum flow.
NOTE: Pump location
varies based on model
and application
NOTES:
1. Dimensions are in inches.
2. Rates shown are for natural or propane gas,
and elevations up to 5,000 feet. For
installation above 5,000 feet, please contact
manufacturer.
3. Required natural gas supply pressure is
7 - 10.5” WC. Required propane gas supply
pressure is 11 - 13” WC.
Raypak, Inc. 2151 Eastman Avenue, Oxnard, CA 93030 [phone] Fax [phone] www.raypak.com